Power Fist 8843526 Owner's manual

Brand: Power Fist

Model: 8843526

Type: Owner's manual

Power Fist 8843526 is a Micro Air Die Grinder with a compact size ideal for grinding in confined spaces or working on a limited area of a workpiece. With a speed rating of 54,000 RPM and a collet size of 1/8 in., this tool is suitable for various tasks such as grinding, sanding, and polishing. It requires an air pressure rating of 90 PSI and a minimum hose size of 3/8 in. for optimal performance. The Power Fist 8843526 is designed with safety features in mind, including a safety switch to prevent unintentional starts.

V1.0 8843526

Please read and understand all instructions before use. Retain this manual for

future reference.

8843526 Micro Air Die Grinder V1.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Air Inlet 1/4 in.

Pressure Rating 90 PSI

Air Consumption @ 90 PSI (CFM) 2.25 CFM

CFM @ Full Load 2.25 CFM

Speed Rating 54,000 RPM

Collet Size 1/8 in.

Min. Hose Size 3/8 in.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or

death if certain instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that

will result in severe personal injury or death if the proper

precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may

result in minor or moderate injury if proper practices are not

taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice

will result in equipment or property damage, but not personal

injury.

V1.0 Micro Air Die Grinder 8843526

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INTRODUCTION

The Micro Air Die Grinder’s compact size is ideal for grinding in confined

spaces or working on a limited area of a workpiece.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection

and maintenance instructions.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-

lit and free of distractions. Place lights so you are not working in a

shadow.

2. Keep anyone not wearing the appropriate safety equipment away from

the work area.

3. Store unused tools properly in a safe and dry location to prevent rust

or damage. Lock tools away and keep out of the reach of children.

4. Do not install or use in the presence of flammable gases, dust or

liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side

protection for the eyes. Eye protection equipment should comply with

CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work

performed.

2. Wear the appropriate type of full-face shield in addition to safety

googles, as the work can create chips, abrasive or particulate matter.

3. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

a. Do not wear gloves when operating a tool that can snag the

material and pull the hand into the tool.

8843526 Micro Air Die Grinder V1.0

4 For technical questions call 1-800-665-8685

4. Wear protective clothing designed for the work environment and tool.

5. Non-skid footwear is recommended to maintain footing and balance in

the work environment.

6. Wear a NIOSH approved respirator when working on materials that

produce hazardous fumes, dust or particulate matter.

7. This tool can cause hearing damage. Wear hearing protection gear with

an appropriate Noise Reduction Rating to withstand the decibel levels.

8. The tool may contain high pressure. Use safety glasses and gloves for

protection during operation. Keep hands clear of the exposed rubber

portions of the hose.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

4. Support the workpiece or clamp it to a stable platform. Holding the

workpiece by hand or against your body may lead to personal injury.

5. Keep your fingers away from the trigger/switch while carrying the tool,

attaching an air hose or an accessory. Lock the trigger/switch safety if

available.

6. Avoid unintentional starts. Be sure that the regulator/throttle switch is

in the neutral or OFF position when not in use and before connecting it

to any air source.

7. Never point the air stream or tool at any point of your body, other

people or animals. Debris and dust ejected at high speed can cause an

injury.

8. Serious injury or death may occur from inhaling compressed air. The air

stream may contain carbon monoxide, toxic vapors or solid particles.

Never inhale compressed air directly from the pump or air tool.

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SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific

function. Do not modify or alter this tool or use it for an unintended

purpose.

2. Do not use the tool if any parts are damage broken or misplaced.

Repair or replace the parts.

3. Never use a tool with a cracked or worn grinding accessory. Change

the grinding accessory before using. Use only flanges supplied with

the grinder.

4. Before using the tool on a workpiece, test the tool by running it at the

highest no-load speed for at least 60 seconds in a safe position. Stop

immediately if there is any abnormal vibration or wobbling that could

indicate poor installation of the grinding accessory. Check the tool to

determine the cause.

5. Do not start the tool when the grinding accessory is touching the

workpiece.

6. Clean dust and debris from beneath the grinding accessory frequently.

7. Do not grind magnesium or aluminum, as a fire may result.

AIR TOOL PRECAUTIONS

1. Use only clean and dry compressed air as a power source.

Contaminated or moist air will gradually damage the tool.

2. Install an in-line shutoff valve or regulator to allow immediate control

over the air supply in an emergency, even if a hose is ruptured.

3. Discontinue tool use if it does not work properly or air is leaking. Tag

or mark the tool as ‘defective’ or ‘out of service’ until repaired.

4. Check the manufacturer’s maximum pressure rating for air tools and

accessories. Compressor outlet pressure must be regulated to never

exceed the maximum pressure rating of the tool (see Specifications).

Exceeding the maximum PSI rating can create a bursting hazard,

causing injury and property damage.

5. Attach all accessories properly to the tool before connecting the air

supply. A loose accessory may detach or break during operation.

8843526 Micro Air Die Grinder V1.0

6 For technical questions call 1-800-665-8685

6. Never use oxygen, combustible gas or any other bottled gas as a

power source. Any power source other than an air compressor could

cause an explosion and serious personal injury.

7. Turn OFF the valve and discharge any remaining air pressure after each

use or before adjusting the tool.

8. Do not leave the air tool unattended with its compressed air supply on.

Turn off the compressed air supply and bleed the air tool of any

remaining compressed air before leaving the air tool unattended.

9. Serious injury may occur from loose debris being propelled at high speeds

from the compressed air stream. Always wear OSHA approved safety

glasses to protect the eyes during operation of the air compressor.

10. Always turn off the air compressor and drain tank pressure completely

before attempting maintenance or attaching air tools. Release pressure

slowly from the system.

AIR HOSE PRECAUTIONS

1. Inspect the tool's air hose for cracks, fraying or other faults before

each use. Discontinue use if the air hose is damaged or hissing is heard

from the air hose or couplers. Replace the defective air hose.

2. Do not allow people, mobile equipment or vehicles to pass over the

unprotected air hose. Position the air hose away from high traffic

areas, in a reinforced conduit or place planks on both sides of the air

hose to create a protective trench.

3. Prevent damage to the air hose by observing the following:

a. Never carry the tool by the air hose.

b. Keep the air hose behind the tool and out of the tool's work path.

c. Keep the air hose away from heat, oil, sharp edges or moving

parts.

d. Do not wrap the air hose around the tool as sharp edges may

pierce or crack the air hose. Gently coil the hose and either hang

on a hook or fasten with a device to keep hose together when

storing.

4. A damaged or disconnected air hose under pressure may whip around

and inflict personal injury or damage the work area. Secure the

compressor's air hose to a fixed or permanent structure with clamps or

cable ties.

V1.0 Micro Air Die Grinder 8843526

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POWER TOOL PRECAUTIONS

1. Do not use any power tool with a malfunctioning power switch or

control. A power tool that fails to respond to the controls is dangerous

and can cause an injury. A qualified technician must repair and verify

the power tool is operating correctly, before it can be used.

2. Do not cover the air vents. Proper cooling is necessary prevent damage

to the tool’s motor.

3. Remove adjusting keys and wrenches before using the tool. The tool

may eject an attached wrench or a key and cause an injury to you or a

bystander.

4. Never force the tool. Excessive pressure could break the tool, resulting

in damage to your workpiece or serious personal injury. Excessive

pressure is the cause if your tool runs smoothly under no load, but

roughly under load.

5. Keep hands and fingers away from the work area. Any part of the body

contacting the tool’s working parts could cause an injury.

6. Only use accessories that are specifically designed for use with the

tool. Ensure the accessory is tightly installed.

7. Only use an accessory that exceeds the Speed Rating (see

Specifications).

8. Never touch the tool accessory or workpiece during or immediately after

use. They may be hot and could inflict a burn injury.

9. Do not place the tool down until the tool’s accessory has stopped moving.

The accessory may catch the surface of work material and wrench itself

free, causing injury to the user or others in the work area.

VIBRATION PRECAUTIONS

1. This tool vibrates during use. Repeated or long-term exposure to

vibration may cause temporary or permanent physical injury. Take

frequent breaks when using the tool.

2. If you feel any medical symptoms related to vibrations (such as

tingling, numbness, and white or blue fingers), seek medical attention

as soon as possible.

3. Wear suitable gloves to reduce the effects of vibration.

4. DO NOT use this tool before consulting a physician if one of the

following applies:

8843526 Micro Air Die Grinder V1.0

8 For technical questions call 1-800-665-8685

a. Pregnant

b. Impaired blood circulation to the

hands

c. Past hand injuries

d. Nervous system disorders

e. Diabetes

f. Raynaud's Disease

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the contents are included.

Contents: • Air Die Grinder • Wrench (2)

• Air Coupler Body (Male) • Air Coupler Plug (Female)

IDENTIFICATION KEY

A Air Coupler Plug (Female)

B Air Coupler Body (Male)

C Collet Cap

D Front Cover

E Micro Air Die Grinder

F ON/OFF Switch and Speed Control

G Air Hose

H Hose Cover

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List.

Letter references in parenthesis (A) refer to the included Identification Key.

INSTALL AIR COUPLER PLUG

Prepare a standard 1/4 in. NPT coupler plug (sold separately) for use with

your tool.

1. Wrap the external threads of the coupler plug with sealant tape.

a. Wrap tape in a clockwise direction so it will not unravel.

b. Do not tape all the threads. Leave several leading threads

unwrapped for easier alignment.

2. Screw the coupler plug into the tool's air inlet and tighten with a

wrench until snug.

V1.0 Micro Air Die Grinder 8843526

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3. Run the compressor at a low volume and check the connection for air

leaks. Do not use the tool until all air leaks are repaired or the faulty

component is replaced.

IMPORTANT! Vibration may cause failure if a quick coupler is connected

directly to the air tool. To overcome this, connect a leader hose to the

tool. A quick coupler may then be used to connect the leader hose to

the air line hose.

ATTACHING ACCESSORIES

CAUTION! Allow the grinding stone to cool before removing it from the tool.

It may inflict a burn injury.

1. Turn off the air compressor and disconnect the tool from the air hose

when changing a grinding stone.

2. Use one wrench (#29) to hold the front cover (D) in place while loosening

the collet cap (C) counterclockwise with the other wrench (#29).

3. Choose a grinding stone and slide the shaft into the collet opening.

4. Hold the front cover in place with one wrench while tightening the

collet cap clockwise with the other wrench. Make sure that the

grinding stone is set tight and secure.

OPERATION

1. Connect the tool to the air hose and start the compressor.

2. Hold the micro air die grinder (E) in your hand. Slowly twist the ON/OFF

Switch (F) clockwise with the other hand until the grinding stone

begins to spin.

3. Increase the grinding stone speed by continuing to twist the ON/OFF

Switch. Slow the speed by twisting the switch in the other direction.

4. Apply the grinding stone to the workpiece once the grinder reaches

the desired speed.

5. Twist the ON/OFF switch counterclockwise to stop the tool.

PRESSURE DROP

Apply the air consumption and pressure rate numbers to the tool’s air inlet, not

the compressor’s outlet. Calculate the pressure drop for your air supply set-up

and increase the compressor outlet pressure to compensate. Make sure you do

not exceed the maximum pressure for any part of your air supply system.

Installing a pressure gauge at the tool inlet is the best way to measure the

air pressure and adjust the compressor’s output.

8843526 Micro Air Die Grinder V1.0

10 For technical questions call 1-800-665-8685

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier

to control and will have fewer problems.

2. Inspect the tool fittings, alignment and hoses periodically. Have damaged

or worn components repaired or replaced by an authorized technician.

Only use identical replacement parts when servicing.

3. Follow instructions for lubricating and changing accessories.

4. Only use accessories intended for use with this tool.

5. Keep the tool clean, dry and free from oil/grease at all times.

6. Maintain the tool’s labels and name plates. These carry important

information. If unreadable or missing, contact Princess Auto Ltd. for

replacements.

WARNING! Only qualified service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

AIR TOOL LUBRICATION

NOTICE! Only use air tool oil to lubricate the tool. Other lubricants are not

suitable and will damage the tool or cause a malfunction during use.

NOTICE! Never use a penetrating oil to lubricate an air tool. Penetrating oil

acts as a solvent that will dissolve the tool’s grease packing and may

damage the o-rings, causing the tool to seize or malfunction.

1. All air tools have an internal coating of grease to prevent corrosion

during shipping and storage. Remove this grease by adding a generous

amount of air tool oil in the air inlet and then run the tool under no

load until the exhaust is clear.

2. Manually add a drop or two of air tool oil into the tool’s male coupler

before each use and after every hour of continuous use. The tool will

not work properly without lubrication and parts will wear prematurely.

3. Avoid adding too much air tool oil as this can cause premature power

loss and eventual tool failure. A qualified technician will need to take

the tool apart and clean out the excess oil.

4. Apply a generous amount of air tool oil to the tool before storing it for

an extended period of time (overnight, weekend, etc.). Run the tool for

approximately 30 seconds to ensure the oil is evenly distributed

throughout the tool. Store it in a clean and dry location.

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DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility.

Contact your local municipality for a list of disposal facilities or by-laws for

electronic devices, batteries, oil or other toxic liquids.

IMPORTANT! DO NOT pollute the environment by allowing uncontrolled

discharge of waste oil.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualified technician

service the tool.

Problem(s) Possible Cause(s) Suggested Solution(s)

Tool runs at

normal speed, but

loses power

under load.

Motor parts worn.

1. Have a qualified technician

service the tool.

2. Replace tool or parts.

Tool runs slowly.

Air flows slightly

from exhaust.

Motor parts jammed with

dirt particles.

Airflow blocked by dirt.

1. Check air inlet filter for

blockage.

2. Pour air tool lubricating oil

into air inlet as per

lubrication instructions for

clearing shipping grease.

3. Operate tool in short bursts

to clear debris.

4. If tool still jammed, clean tool

and lubricate per lubrication

instructions.

Tool runs slowly.

Air flows slightly

from exhaust.

1. Air regulator in closed

position.

2. Damage or excessive

wearing of internal parts.

1. Open the air regulator to

desired airflow.

2a. Have a qualified technician

service the tool.

2b. Replace tool or parts.

Tools will not run.

Air flows freely

from exhaust.

Damage or excessive

wearing of internal parts.

1. Have a qualified technician

service the tool.

2. Replace tool or parts.

8843526 Micro Air Die Grinder V1.0

12 For technical questions call 1-800-665-8685

Problem(s) Possible Cause(s) Suggested Solution(s)

Tool will not shut

off.

1. Throttle valve o-ring

dislodged from inlet

valve seat.

2. Trigger mechanism

jammed or dirty.

1. Replace throttle valve

o-rings.

2. Clean trigger mechanism and

lubricate.

Loss of power or

erratic

performance.

1. Excessive drain on the

air hose

. Incorrect size or

type of hose connectors.

2. Moisture or restriction in

the air hose/tank

3. Air compressor has

insufficient flow.

1. Check the air hose and

confirm the hose fitting is

correct for the inlet bushing.

2. Depressurize system and

drain tank and air hose of

water.

3. Ensure tool is connected to a

compressor with a rate flow

that matches the tool.

V1.0 Micro Air Die Grinder 8843526

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PARTS BREAKDOWN

PARTS LIST

# DESCRIPTION QTY

Collet cap 1

Collet 1

Collet holder 1

Front cover 1

Bearing 2

Major collar 1

Minor collar 1

Rotor 1

Rotor blade 3

Cylinder 1

Fixing bolt 1

Front cover 1

Bearing 1

Rear cover 1

Valve holder 1

Main housing 1

Hose connector 1

O-ring 1

Switch collar 1

O-ring 1

Hex screw 1

Axle collar 1

Exhaust fixer 1

Braided hose cover 1

Air hose 1

Air inlet 1

Nut 1

Wrench 2

8843526 Micro Air Die Grinder V1.0

14 For technical questions call 1-800-665-8685

V1.0 Micro Air Die Grinder 8843526

Visit www.princessauto.com for more information 15

8843526 Micro Air Die Grinder V1.0

16 For technical questions call 1-800-665-8685

V1,0 8843526

Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.

Conservez ce manuel afin de pouvoir le consulter plus tard.

8843526 Micro meule à rectifier les matrices pneumatique V1,0

2 En cas de questions techniques, appelez le 1-800-665-8685

SPÉCIFICATIONS

Entrée d’air (po) 1/4 po

Plage de pression en lb/po carré 90 lb/po carré

Air Consumption @ 90 PSI (CFM) 2.25 CFM

Débit à pleine charge 2.25 pi cubes/min

Vitesse nominale 54,000 tr/min

Collet Size 1/8 po

Diamètre min. de tuyau 3/8 po

DÉFINITIONS DE DANGER

Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce

manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage

à la propriété, de blessure ou de décès si on ne respecte pas certaines

instructions.

DANGER ! Cet avis indique un risque immédiat et particulier qui

entraînera des blessures corporelles graves ou même la

mort si on omet de prendre les précautions nécessaires.

AVERTISSEMENT ! Cet avis indique un risque particulier ou une pratique non

sécuritaire qui

pourrait entraîner des blessures

corporelles graves ou même la mort si on omet de

prendre les précautions nécessaires.

ATTENTION ! Cet avis indique une situation possiblement dangereuse qui

peut entraîner des blessures mineures ou modérées si on

ne procède pas de la façon recommandée.

AVIS ! Cet avis indique un risque particulier ou une pratique non

sécuritaire qui entraînera des dommages au niveau de

l'équipement ou des biens, mais non des blessures

corporelles.

V1,0 Micro meule à rectifier les matrices pneumatique 8843526

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INTRODUCTION

La taille compacte de la micro meule à rectifier les matrices pneumatique

est idéale pour le meulage dans des espaces confinés ou lors de la

réalisation de travaux sur une zone limitée d’une pièce à travailler.

SÉCURITÉ

AVERTISSEMENT ! Veuillez lire et comprendre toutes les instructions avant

d'utiliser cet outil. L'utilisateur doit respecter les précautions de base

lorsqu'il utilise cet outil afin de réduire le risque de blessure ou de

dommage à l'équipement.

Conservez ce manuel qui contient les avertissements de sécurité, les

précautions, les instructions de fonctionnement ou d'inspection et d'entretien.

AIRE DE TRAVAIL

1. Travaillez dans un environnement de travail sécuritaire. Gardez votre

aire de travail propre, bien éclairée et exempte de toute distraction.

Placez les lampes de façon à ne pas travailler dans l’ombre.

2. Assurez-vous que les personnes qui ne portent pas l'équipement de

sécurité approprié ne se trouvent pas à proximité de l'aire de travail.

3. Rangez les outils correctement dans un lieu sécurisé et sec. Gardez les

outils hors de la portée des enfants.

4. N'installez pas et n'utilisez pas d'outils électriques en présence de gaz,

de poussière ou de liquides inflammables.

SÉCURITÉ PERSONNELLE

AVERTISSEMENT ! Portez de l'équipement de protection personnelle

homologué par l'Association canadienne de normalisation (CSA) ou

l'American National Standards Institute (ANSI).

ÉQUIPEMENT DE PROTECTION PERSONNELLE

1. Portez toujours des lunettes antiprojections qui offrent une protection

frontale et latérale pour les yeux. L'équipement de protection des yeux

devrait être conforme à la norme CSA Z94.3-07 ou ANSI Z87.1 fonction

du type de travail effectué.

2. Portez un écran facial panoramique de type approprié avec les lunettes

de sécurité puisque cette tâche peut créer des copeaux, des matières

abrasives ou des particules.

8843526 Micro meule à rectifier les matrices pneumatique V1,0

4 En cas de questions techniques, appelez le 1-800-665-8685

3. Portez des gants qui protègent en fonction des matériaux de travail et

pour réduire les effets des vibrations de l'outil.

a. Ne portez pas de gants lorsque vous utilisez un outil dans lequel

le tissu pourrait demeurer coincé, entraînant ainsi la main.

4. Portez des vêtements de protection conçus pour l'environnement de

travail et pour l'outil.

5. Les chaussures antidérapantes sont recommandées pour maintenir la

stabilité et l'équilibre au sein de l'environnement de travail.

6. Portez des chaussures à embout d'acier ou à coquilles d'acier pour

éviter les blessures aux pieds dues à la chute d'objets.

7. Portez un appareil respiratoire approuvé par la NIOSH pour travailler

sur des matériaux qui produisent des émanations dangereuses, de la

poussière ou des particules.

8. Cet outil peut causer des dommages à l'ouïe. Portez un dispositif de

protection anti-bruit présentant une cote de réduction du bruit

adéquate en fonction du niveau de décibels.

9. L’outil peut être à haute pression. Portez des lunettes de sécurité et

des gants pour vous protéger au cours de l'opération. Gardez les mains

à l'écart des parties de caoutchouc exposées du tuyau.

PRÉCAUTIONS PERSONNELLES

Gardez le contrôle de l'outil, de vos mouvements et de l'environnement de

travail pour éviter les blessures ou le bris de l'outil.

1. N'utilisez pas l'outil si vous êtes fatigué ou sous l'effet de drogues,

d'alcool ou de médicaments.

2. Évitez de porter des vêtements ou des bijoux pouvant se prendre dans les

pièces mobiles d'un outil. Gardez les cheveux longs recouverts ou attachés.

3. N'utilisez pas l'outil si vous devez étirer les bras pour vous en servir.

Une stabilité et un équilibre appropriés sont nécessaires afin d'avoir un

meilleur contrôle en cas de situations inattendues.

4. Soutenez la pièce à travailler ou fixez-la sur une plate-forme stable.

Une pièce à travailler tenue dans les mains ou appuyée contre votre

corps sera instable et peut entraîner des blessures corporelles.

5. Gardez vos doigts à bonne distance de la gâchette/commutateur lors

du transport de l’outil ou du branchement d’un tuyau à air ou d’un

accessoire. Engagez le verrou de gâchette/interrupteur, le cas échéant.

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Power Fist 8843526 Owner's manual

Brand: Power Fist

Model: 8843526

Type: Owner's manual

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