Tecnoware FGCEVDPM30A80K User manual

Uninterruptible Power Supply

EVO DSP PLUS MODULAR

User’s manual

Manuale utente

  
 
Index 
User’s Manual - English ...............................................................................1 
Safety Warnings ........................................................................................1 
Introduction ........................................................................................2 
General Characteristics ..........................................................................5 
Receipt and site selection .......................................................................5 
1 Site Selection ................................................................................. 5 
2 UPS Unpacking ............................................................................... 6 
3 Moving the Cabinet .......................................................................... 8 
Operational Principles ............................................................................9 
1 Block Diagram of UPS ....................................................................... 9 
2 Operation Modes ........................................................................... 11 
2.1 Standby Mode ................................................................................... 11 
2.2 Line Mode ........................................................................................ 12 
2.3 Battery Mode .................................................................................... 13 
2.4 Bypass Mode ..................................................................................... 14 
2.5 ECO Mode ........................................................................................ 15 
2.6 Shutdown Mode ................................................................................. 16 
2.7 Maintenance Bypass Mode (Manual Bypass) ................................................. 17 
Control Panel Description ..................................................................... 18 
1 Introduction ................................................................................ 18 
2 LCD Display Description ................................................................... 19 
2.1 Initial Screen .................................................................................... 19 
2.2 Main Screen (Home) ............................................................................ 20 
2.3 CONTROL Menu ................................................................................. 21 
2.4 MEASUREMENT Menu ........................................................................... 23 
2.5 SETUP Menu ..................................................................................... 25 
2.5.1 SETUP-GENERAL Submenu ..................................................................... 28 
2.5.2 SETUP-SYSTEM Submenu ....................................................................... 31 
2.5.3 SETUP-BATTERY Submenu ..................................................................... 33 
2.5.4 SETUP-PRE-ALARM Submenu .................................................................. 35 
2.5.5 SETUP-PARALLEL Submenu .................................................................... 36 
2.6 INFORMATION Menu ............................................................................ 37 
2.6.1 INFORMATION–IDENTIFICATION Submenu .................................................... 37 
2.6.2 INFORMATION–SYSTEM Submenu .............................................................. 37 
2.6.3 INFORMATION–BATTERY Submenu ............................................................ 38 
2.7 EVENTS Menu .................................................................................... 39 
2.7.1 EVENTS-CURRENT EVENTS Submenu ......................................................... 40 
2.7.2 EVENTS-HISTORY EVENTS Submenu .......................................................... 40 
2.7.3 EVENTS-RESET ALL EVENTS Submenu ........................................................ 41 
3 Alarm List ................................................................................... 42 
4 History Record.............................................................................. 44 

 
 
Power Module .................................................................................... 46 
1 Power Module ID ........................................................................... 47 
Static Tranfer Switch (STS) Module .......................................................... 49 
1 Interface and Communication ............................................................ 49 
1.1 Dry Contact Ports ............................................................................... 49 
1.1.1 X1-Remote EPO Input Port ..................................................................... 50 
1.1.2 X4 - Maintenance Bypass Switch State Port .................................................. 51 
1.1.3 X6 - Battery Cabinet Temperature Detection Port ......................................... 51 
1.2 RS232 and USB Interfaces ...................................................................... 52 
1.3 SNMP Interface .................................................................................. 52 
1.4 Extra Comm. Slot ................................................................................ 52 
1.5 LCD Port .......................................................................................... 52 
Battery Module ................................................................................... 53 
External Description ............................................................................ 54 
1 Type of UPS Cabinet ....................................................................... 54 
2 Exterior ...................................................................................... 55 
2.1 Mechanical Data ................................................................................. 56 
2.2 Front View ....................................................................................... 57 
2.3 Rear View ........................................................................................ 58 
2.4 Breakers .......................................................................................... 59 
2.5 Maintenance Bypass Switch (only in 300 KVA cabinet) ..................................... 60 
2.6 Wiring Terminal Blocks ......................................................................... 61 
Installation ........................................................................................ 63 
1 Power Module Installation ................................................................ 63 
1.1 Insert the Power Module ....................................................................... 63 
1.2 Remove the Power Module ..................................................................... 65 
2 Battery Module Installation ............................................................... 66 
2.1 Insert the Battery Module (Only Standard Series Cabinet) ................................ 66 
3 Wiring ........................................................................................ 67 
Functioning ....................................................................................... 70 
1 AC Startup .................................................................................. 70 
2 Cold Start Startup .......................................................................... 73 
3 Turn OFF Operation ........................................................................ 75 
3.1 Turn OFF Operation in Bypass Mode/Standby Mode ........................................ 75 
3.2 Turn OFF Operation in Line Mode ............................................................. 77 
3.3 Turn OFF Operation in Battery Mode ......................................................... 78 
4 Maintenance Bypass (Manual Bypass).................................................... 78 
4.1 Transfer to Maintenance Bypass ............................................................... 79 
4.2 Transfer to UPS Protection ..................................................................... 80 
5 Low Battery and Automatic Restart ..................................................... 82 
6 Load Control ................................................................................ 82 
7 UPS Installation for Parallel Rack System ............................................... 83 
7.1 Input and Output Wiring ........................................................................ 83 
7.2 Parallel Board Setting and Power Module Address Setting ................................. 84 

  
 
 
7.2.1 Install Power Module of UPS Rack1 ........................................................... 84 
7.2.2 Install Power Module of UPS Rack2 ........................................................... 84 
7.3 Parallel Function Setting ...................................................................... 85 
7.4 Parallel Cable Connection ..................................................................... 85 
7.5 Parallel System Turn ON Procedure .......................................................... 86 
Technical Characteristics ...................................................................... 87 
Maintenance...................................................................................... 90 
1 UPS Cleaning ............................................................................... 90 
2 Battery ...................................................................................... 90 
3 Operator Safety ............................................................................ 90 
4 Replacement Procedures of Modules .................................................... 91 
4.1 Replacement Procedures of Power Module ................................................. 91 
4.2 Replacement Procedures of Static Transfer Switch (STS) Module ....................... 91 
4.3 Replacement Procedures of Battery Module ................................................ 92 
5 Replacement Procedures Of Air Filter .................................................. 92 
Troubleshooting ................................................................................. 93 
Conformity to the European Directives ......................................................... 96 
Product Disposal ..................................................................................... 96 
Lead Batteries ....................................................................................... 96 
 

All trademarks are property of their respective owners.

TECNOWARE s.r.l.

Via Montetrini, 2E – Molino del Piano – Florence – Italy

www.tecnoware.com

This manual has been printed and edited by TECNOWARE s.r.l.

October 2023 edition – Version 2.0

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UPS EVO DSP PLUS Modular 1 User’s manual

User’s Manual – English

Safety Warning

 Read this manual carefully and completely before installing and using the TECNOWARE EVO DSP

PLUS Modular Uninterruptible Power Supply, which, from here after, will also be referred to as

UPS.

 The UPS must be used only by properly trained personnel. To ensure correct and safe

operations, it is necessary that operators and maintenance personnel observe the general

safety Standards as well as the specific instructions included in this manual.

 Risk of electric shock: do not remove the side and back panels of the rack cabinet. The UPS

contains internal parts which are at a high Voltage and are potentially dangerous, capable of

causing injury or death by electric shock.

 There are no internal parts in the UPS which are user serviceable. Any repair or maintenance

work must be performed exclusively by qualified technical personnel authorized by

TECNOWARE. TECNOWARE declines any responsibility if this warning is disregarded.

 The electric installation has to be done by qualified personnel. Follow all the Safety Standards

(CEI Standards in Italy or IEEE elsewhere) for the Input/Output connections and for the right

section of Input/Output cables.

 It is compulsory to ground the UPS according to Safety Standards.

 Risk of electric shock at the Output lines when the UPS is ON.

 Risk of electric shock at the Output lines while the unit is connected to the AC utility line.

 For respect of the Safety Standards is necessary the presence of a differential Circuit Breaker

between UPS Output lines and the loads.

 We recommend to use a dedicate AC Input/Output power line for the UPS.

 Do not obstruct ventilation slots or holes and do not rest any object on top of the UPS.

 Do not insert objects or pour liquids in the ventilation holes.

 Install the UPS indoors, in a protected, clean and moisture-free environment.

 Do not expose to the direct sun light.

 Do not keep liquids, flammable gases or corrosive substances near the UPS.

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User’s manual 2 UPS EVO DSP PLUS Modular

1 Introduction

UPS EVO DSP PLUS Modular (UPS means Uninterruptible Power Supply) is the result of constant technological

research aimed at obtaining the best performance at the lowest cost.

UPS EVO DSP PLUS Modular is an advanced ON-LINE UPS built specifically to protect your computer from any

irregularities in the AC line (for example blackouts, brownouts, over voltages, micro-interruptions), which often

cause damage to hardware and software.

All that is possible because UPS EVO DSP PLUS Modular is a Double-Conversion ON-LINE UPS.

Under normal AC line condition UPS EVO DSP PLUS Modular provides an automatic Output Voltage regulation from

the Rectifier and Inverter blocks and filters out frequently occurring electrical disturbances (high Voltage

transients, spikes, interferences, etc.), thus protecting the devices connected to its outlets. During a power

failure, UPS EVO DSP PLUS Modular continues supplying adequate AC power (with a true sine wave) to all

connected devices through batteries and by its DC/AC converter (Inverter).

UPS EVO DSP PLUS Modular protects the devices from accidental overload or Inverter fault by an Automatic Bypass

that directly connects the AC Input line with Output LIne.

1. Control Panel

2. Switch Unit

3. Static Transfer Switch

(STS) Module

4. Power Modules

5. Battery Modules

Figure 1.1 - UPS EVO DSP PLUS Modular (on the left: with closed front door; on the right with open door)

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UPS EVO DSP PLUS Modular 3 User’s manual

UPS EVO DSP PLUS Modular is fully Modular (in the Figure 1.2 you can see 2 examples of UPS EVO DSP PLUS

Modular).

The structure is made from a 19-inch Rack Cabinet with all necessary 19-inch Rack Modules inside, mounted

according to the specifications requested by the customer.

As shown in the Figure 1.2, the following types of modules may be present in the rack cabinet:

 Power Module: UPS EVO DSP PLUS Modular can contains up to 10 Power Modules, equal to each other, each

one providing the power of 20 KVA or 30 KVA, working together in a Parallel System to provide the required

Output Power. The electrical connection of Power Module to the System is quick and easy thanks to Hot-swap

connections.

 Battery Modules: the number of battery Modules depends on required autonomy. The electrical connection

of Power Battery to the System is quick and easy thanks to Hot-swap connections.

 Static Transfer Switch (STS) Module: it provides and controls the Bypass Power when UPS is in Bypass Mode.

 Switch Unit: with the Input and Output Breakers.

 Control Panel: through the Control Panel the user can check all the measured parameters, UPS and battery

status and alarms,

The design of all the Modules, make maintenance and replacement quick and easy.

The Modular and Hot-Swappable design of UPS EVO DSP PLUS Modular makes it a highly cost-effective solution to

meet your power requirement.

The number of Power Modules installed in the UPS can be based on the initial needs. Once the power requirement

increases, you can easily install more Power Modules without interrupting the operation of the System.

Figure 1.2 – Front View of UPS EVO DSP PLUS Modular (with open front door)

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User’s manual 4 UPS EVO DSP PLUS Modular

The height of the rack cabinet can be 1475 mm (30 rack unit) or 2010 mm (42 rack unit): it depends on how many

modules must be mounted inside (see Figure 1.3).

At the top of the front door, there is the Control Panel (see Figure 1.4).

Through the Control Panel, the user can easily understand the operation Mode, can read electrical measurements,

parameters, warnings, alarms, can set the functioning parameters and can send command messages.

Figure 1.3 – Cabinet Sizes

Figure 1.4 – Control Panel

Read this manual carefully before using the UPS EVO DSP Modular; it includes important

safety warnings and useful advices for correct use and installation.

UPS EVO DSP PLUS Modular is constantly being developed and improved: consequently, your unit may differ

somewhat from the description contained in this manual.

This manual includes the following models:

• UPS EVO DSP PLUS Modular from 20 to 300 KVA (PF 1,0)

In this manual UPS EVO DSP PLUS Modular will simply be referred to as UPS.

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UPS EVO DSP PLUS Modular 5 User’s manual

2 General Characteristics

UPS EVO DSP PLUS Modular has all the advanced features, which guarantee maximum reliability and safety:

• Double-Conversion ON-LINE Transformerless technology

• Fully modular architecture with multiple UPS Modules and Battery Modules in a single Rack Cabinet

• Up to 10 UPS module, Hot Swap connected, working together in a Parallel Redundant Power System

• Output Voltage regulation 1%

• Protection from overload and short circuits

• Automatic Bypass to protect from accidental overload or Inverter fault

• Start-up even under Mains OFF conditions

• Automatic protection when Battery is low

• Automatic restart, following an automatic shut-down due to Low Battery, once AC utility power comes

back on

• Selectable Input Frequency (50/60 Hz)

• Control Panel with Touchscreen LCD Display for monitoring of the Input and Output Voltages

measurements, Batteries Voltage, percentage of Load, Frequency, Alarms, Overload, Fault, Events History

and for setting all the UPS parameters

• Acoustic signals of various kinds indicating alarm situations on each UPS Module.

• SNMP Adapter (optional)

• EPO (Emergency Power OFF)

• Communication with the computer through RS-232 and USB interfaces

• Manual Bypass for maintenance

• ECO functioning Mode (selectable)

• High efficiency

• Maximum reliability

• Smart design and easy to use

3 Receipt and site selection

3.1 Site Selection

We recommend paying attention to the below points in order to choose a correct placement for your UPS:

• The UPS is designed to operate in a protected environment (e.g. offices). We therefore recommend

installing it in a place with very little or no humidity, dust or smoke.

• When the UPS is brought from a cold place to a warmer place, humidity in the air may cause condensation

in the UPS. In this case, allow UPS to stand for two hours in the warmer place before beginning with the

installation.

• In all circumstances, see chapter 12 “Technical Characteristics” for environmental specifications and

check that the selected area meets these criteria.

• During normal operation the UPS discharges a minimal amount of heat. So it is necessary to leave at least

30 cm of unobstructed space all around the UPS in order to keep it properly ventilated.

• Do not obstruct ventilation holes.

• Do not insert objects or pour liquids in the ventilation holes.

• Do not rest any object on top of the UPS.

• Do not keep liquids, flammable gases or corrosive substances near the unit.

• Install the UPS on a properly tiled floor. Avoid the installation on a floor that is not tiled flat.

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User’s manual 6 UPS EVO DSP PLUS Modular

3.2 UPS Unpacking

Carefully remove the UPS from its packaging, and carry out a meticulous inspection.

We recommend keeping the original packaging in a secure place, in case you need to send the UPS for

maintenance purposes. In case of transport damage, notify the carrier and dealer immediately.

We advise you to follow the steps below explained:

1. Use a forklift to move the cabinet to installed area. Refer to Figure 3.1. Please make sure the bearing

capacity of forklift is sufficient.

2. Please follow the order in Figure 3.2 to remove carton and foams.

Figure 3.1

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UPS EVO DSP PLUS Modular 7 User’s manual

Figure 3.2

3. Put a ramp in the front of the cabinet and insert small wood into groove. Then, remove two side panels.

Refer to Figure 3.3.

Figure 3.3

4. Remove 4 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise. Then, move the

cabinet from the pallet. Refer to Figure 3.4.

5. To fix the cabinet in position, simply rotate leveling feet clockwise. Refer to Figure 3.5.

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User’s manual 8 UPS EVO DSP PLUS Modular

Figure 3.4

Figure 3.5

3.3 Moving the Cabinet

The UPS is fixed on the pallet with 4 fixing cabinet plates. When removing it, pay

attention to the movement of the casters to avoid accidents.

The cabinet can be pushed forward or backward only. Pushing it sideward is not

allowed. When pushing the cabinet, pay attention not to overturn it as the gravity

center is high.

1. If you need to move the UPS over a long distance, please use appropriate equipment like a forklift. Do not

use the UPS casters to move over a long distance.

2. After the UPS has been removed from the pallet to ground, we suggest that at least three people move the

UPS to the installation area. One person holds a lateral side of the UPS with hands, another holds the other

lateral side of the UPS with hands, and the other person pushes the UPS either from the front side or from

the back side to the installation area and avoid tipping the UPS.

3. The casters are designed to move on level ground. Do not move the UPS on an uneven surface. This might

cause damage to the casters. Toppling the UPS could also damage the unit.

4. Ensure that the weight of UPS is within the designated bearing capacity of any handling equipment.

5. At the bottom of the UPS, the four casters help you to move the UPS to a designated area. Before you move

the UPS, please turn the four leveling feet counter clockwise to raise them off the ground. This protects the

leveling feet from damage when moving the UPS. Refer to Figure 3.6.

Figure 3.6

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UPS EVO DSP PLUS Modular 9 User’s manual

4 Operational Principles

4.1 Block Diagram of UPS

Figure 4.1a – Block and Wiring Diagram for dual Inputs (80KVA~210KVA cabinet)

Figure 4.1b – Block and Wiring Diagram for dual Inputs (only 300KVA cabinet)

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User’s manual 10 UPS EVO DSP PLUS Modular

Figure 4.1c – Block and Wiring Diagram for single Input (80KVA~210KVA cabinet)

Figure 4.1d – Block and Wiring Diagram for single Input (only 300KVA cabinet)

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UPS EVO DSP PLUS Modular 11 User’s manual

4.2 Operation Modes

EVO DSP PLUS MODULAR is a Three-Phase, Four-Wire On-Line, Double-Conversion UPS that permits operation in the

following modes:

• Standby Mode

• Line Mode

• Battery Mode

• Bypass Mode

• ECO Mode

• Shutdown Mode

• Maintenance Bypass Mode (Manual Bypass)

4.2.1 Standby Mode

Upon connecting to Utility Input Power, the UPS is in Standby Mode unless UPS is turned on (if Bypass enable

setting is Disabled), and Charger Function will be active when the Battery is connected. The load is not powered

under this mode.

Figure 4.2 – Standby Mode Diagram (up: 80KVA~210KVA cabinet; down: only 300KVA cabinet)

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User’s manual 12 UPS EVO DSP PLUS Modular

4.2.2 Line Mode

In Line Mode, the Rectifier delivers power from the mains and supplies DC power to the Inverter and the Charger

charges the Battery. The Inverter filters the DC power and converts it into pure and stable AC power to the load.

Figure 4.3 – Line Mode Diagram (up: 80KVA~210KVA cabinet; down: only 300KVA cabinet)

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UPS EVO DSP PLUS Modular 13 User’s manual

4.2.3 Battery Mode

The UPS automatically transfers to Battery Mode if the Utility fails. There is no interruption to the load upon

failure.

In battery mode, the Rectifier delivers power from the Battery and supplies DC power to the Inverter. The Inverter

filters the DC power and converts it into pure and stable AC power to the load.

Figure 4.4 – Battery Mode Diagram (up: 80KVA~210KVA cabinet; down: only 300KVA cabinet)

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User’s manual 14 UPS EVO DSP PLUS Modular

4.2.4 Bypass Mode

Upon connecting to Utility Input Power, the UPS is in Bypass Mode before UPS is turned on (if BYPASS enable

setting is Enabled), and Charger function will be active when Battery is connected.

After UPS has been turned on, if the UPS encounters abnormal situations (over-temperature, overload …, etc.), the

Static Transfer Switch (STS) will perform as a transference of the load from the Inverter to the Bypass source with

no interruption. If the transference is caused by a recoverable reason, the UPS will turn back to Line Mode when

abnormal situation has been solved.

Figure 4.5 – Bypass Mode Diagram (up: 80KVA~210KVA cabinet; down: only 300KVA cabinet)

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