PowerRiv HST-PR-5-PRO Operating Instructions Manual

Brand: PowerRiv

Model: HST-PR-5-PRO

Category: Power tools

Type: Operating Instructions Manual

PowerRiv®

Release date: June 2016

PC-Software: 2.0.2.13

Firmware: 2.3.6.0

OPERATING INSTRUCTIONS

Programmable battery blind rivet tool

HST-PR-PRO | HST-PR-5-PRO | HST-PR-PRO-H

HST-PR-PRO-M | HST-PR-5-PRO-M | HST-PR-PRO-H-M

PRO-M

PRO

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 2 -

1. SYMBOLS AND GENERAL HINTS 7

2. GENERAL INFORMATION 8

2.1.0. Importance of the operating instructions 8

2.2.0. Proper Intended Use 8

2.3.0. Improper use 8

2.4.0. Warranty and liability 9

2.5.0. Copyright 10

3. BASIC SAFETY INFORMATION 11

3.1.0. Information contained in this document 11

3.2.0. Owner responsibilities 11

3.2.1. Personnel responsibilities 11

3.2.2. Personnel training 11

3.3.0. Risks when using the tool 11

3.4.0. Electrical hazards 12

3.4.1. Basic safety measures 12

3.4.2. Workplace safety 13

3.4.3. Electrical safety 13

3.4.4. Personal safety 14

3.4.5. Use and care of the power tool 14

3.4.6. Service 16

3.5.0. Lithium-Ion battery 16

3.6.0. Battery chargers 18

3.7.0. Structural modications 18

3.8.0. Cleaning the tool and disposal 19

3.9.0. Risk of injury and tool damage 19

Table of contents

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 3 -

4. COMMISSIONING 20

4.1.0. Installing or removing the battery 20

4.1.1. Emptying the mandrel container 21

4.1.2. Trigger 22

4.1.3. LED 22

4.2.0. Operating the riveting tool 23

4.2.1. Select nosepiece 23

4.2.2. Nosepieces for blind rivets 24

4.2.3. Nosepieces for expander for lockbolts 25

4.2.4. Pulling units for blind rivets 26

4.2.5. Pulling units for lockbolts 26

4.2.6. Compression bushing for blind rivets 27

4.3.0. Place blind rivets 29

4.4.0. Activation of the QuickRiv function 31

5. SOFTWARE 32

6. START OF THE TOOL 33

6.1.0. First start 33

6.2.0. Tool reactivation after standby 34

6.3.0. Activation of the QuickRiv® function 34

6.4.0. Selecting program at problems with the controller 35

7. DISPLAY 36

7.1.0. Displays 38

8. MAINTENANCE 47

8.1.0. General 47

8.2.0. Cleaning 47

8.3.0. Recommended spare parts 49

8.4.0. Calibration 49

8.5.0. Cleaning the pulling unit 50

8.6.0. Changing the chuck jaws / extension of pulling unit 52

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

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9. STORAGE 55

10. TECHNICAL DATA 56

10.1.0. PowerRiv PRO 56

10.2.0. PowerRiv PRO-M 57

11. ACCESSORIES 58

11.1.0. Information 58

11.2.0. Accessories 58

12. DRAWINGS 60

12.1.0. Extensions 60

12.2.0. Overview of the components PRO-Version 61

12.2.1. Overview of the components PRO-Version 62

12.3.0. Exploded drawing 63

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 5 -

Disposal

Power tools, batteries, accessories and packaging must be

disposed of at an environmentally-compatible recycling facility.

Power tools and batteries do not go into the household trash.

Only for EU countries:

Directive 2002/96/EG:

Defective power tools must be collected separately and disposed of at an

environmentally-compatible recycling facility.

Directive 2006/66/EG:

Defective or drained batteries must be collected separately and disposed

of at an environmentally-compatible recycling facility.

Drained batteries can be disposed of directly:

Transport

Li-Ion batteries are subject to the specications in the laws pertaining to

hazardous goods. The batteries can be transported on roads by the user

without further constraints.

When shipping with third parties (e.g.: freight forwarders), special

requirements must be observed for packaging and labeling!

Only ship batteries if the casing is not damaged. Cover the contacts with

tape and package the battery so it cannot move around in the packaging.

Please comply with other national and international requirements.

Germany:

Recyclingzentrum Elektrowerkzeuge

Osteroder Landstraße 3

37589 Kalefeld

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 6 -

1. Nosepiece

2. Micro-USB port

3. Serial number

4. Mandrel container

5. Display (back)

6. Quit button

7. Label

8. Trigger

9. LED

10. Scanner

2 3

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 7 -

DANGER

During the setting process, high reaction torques may occur.

Therefore, always keep a tight grip on the tool.

DANGER

Switch the electrical device off immediately if it locks up

and be prepared for high reaction torques that can cause

kickback. The tool locks up when it is overladed or jams in the

workpiece.

1. SYMBOLS AND GENERAL HINTS

NOTICE

This symbol indicates additional information that will make

your work easier.

WARNING

General warning to prevent operating errors and failures.

DANGER

This indicates a direct hazard for the worker or the tool. This

warning symbol is especially important and must be followed.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 8 -

2. GENERAL INFORMATION

2.1.0. IMPORTANCE OF THE OPERATING INSTRUCTIONS

This information was written with the intention of being read, understood

and complied with in all points by persons responsible for the operation of

the PowerRiv® PRO or PowerRiv® PRO-M (hereinafter referred to as the tool).

Prior to commissioning, please read the operating instructions and comply

with the safety instructions. Work station faults can only be prevented if the

contents of these operating instructions are known and fault-free operation

can be ensured.

We are not liable for damages and operational errors that result from non-

compliance with these operating instructions. If difculties arise nonetheless,

please contact us and we will gladly provide assistance.

2.2.0. PROPER INTENDED USE

The tool may only be used, as described in these instructions, to set blind

rivets suitable for the type of tool.

2.3.0. IMPROPER USE

We are not liable for damages and operational errors that result from non-

compliance with these operating instructions or improper use.

NOTICE

Proper intended use also includes:

• complying with all instructions in the operating instructions

• complying with the inspection and maintenance work.

Any other use beyond this is not considered proper intended use.

HS-Technik GmbH is not liable for any damages resulting from

non-compliance.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 9 -

2.4.0. WARRANTY AND LIABILITY

Warranty and liability claims for personal and property damage are

excluded if they occur as the result of one or more of the following:

• improper use

• improper installation, placement into service, operation and

maintenance

• operating the tool with defective safety equipment or

improperly installed or non-functioning safety and protective devices

• failure to comply with the information contained in this document

regarding transport, storage, assembly, placement into service,

operation, and maintenance of the tool

• unauthorized modications to the tool

• improperly performed repair work

• catastrophic events beyond human control and acts of God

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 10 -

High - System - Technik

2.5.0. COPYRIGHT

This document is intended only for the owner and personnel authorized to

operate the tool.

It contains the relevant rules and information, which may not be:

• duplicated

• distributed or

• otherwise shared, either in whole or in part.

The copyright for this document remains with HS-Technik GmbH.

Address of the manufacturer:

Im Martelacker 12

D-79588 Efringen-Kirchen

Phone: +49(0) 76 28 - 91 11- 0

Fax: +49(0) 76 28 - 91 11-90

E-Mail: [email protected]

Webpage: www.hs-technik.com

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 11 -

3. BASIC SAFETY INFORMATION

3.1.0. INFORMATION CONTAINED IN THIS DOCUMENT

• To ensure safe use and problem-free operation, please make sure that

you are familiar with the basic safety information and guidelines.

• Also be sure to observe all local rules and regulations.

3.2.0. OWNER RESPONSIBILITIES

The owner is responsible for ensuring that all persons using the tool are familiar

with basic work safety and accident prevention rules and have been briefed

on tool operation. Safety practices should be reviewed regularly with all

personnel operating the tool.

3.2.1. PERSONNEL RESPONSIBILITIES

All persons assigned to work with the tool should be aware of the basic work

safety and accident prevention rules prior to commencing work.

3.2.2. PERSONNEL TRAINING

Personnel must be trained and briefed before operating this tool.

Personnel responsibilities for installation, placement into service, operation,

maintenance and repair must be clearly dened. Personnel in training may

operate the tool only under the supervision of an experienced person.

3.3.0. RISKS WHEN USING THE TOOL

All possible safety risk factors must be addressed immediately.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 12 -

WARNING

The tool is designed using state-of-the-art technology and

according to recognized safety standards. Nonetheless,

operating the tool involves the risk of life-threatening injury to

the user, third parties or property.

DANGER

Work on this tool is to be performed only by a qualied

electrician. Inspect the tool‘s electrical components on

a regular basis. Repair loose connections and damaged

cables immediately. Remove the battery before performing

repairs on the tool.

WARNING

The tool may only be used:

• for intended purposes

• if it is in proper and safe working condition

NOTICE

The terms "tool" and "power tool" used in the safety information

refer to tools powered from a wall outlet (with power cord)

and battery-powered tools (without a power cord).

WARNING

The tool must always be kept locked away securely. Only

authorized persons are allowed access to the tool.

3.4.0. ELECTRICAL HAZARDS

3.4.1. BASIC SAFETY MEASURES

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 13 -

3.4.2. WORKPLACE SAFETY

a) Keep your working area clean and well-lighted.

A cluttered or poorly illuminated working area may result in accidents.

Do not operate the tool in areas in which explosions can occur,

where ammable liquids, gases or dust are located. Power tools

produce sparks that can ignite dust or vapors.

c) Pay attention to environmental conditions.

Do not expose tools to rain.

Do not use tools in a damp or wet environment.

d) Keep children and other persons away when using the tool.

Distractions may cause you to lose control over the tool.

3.4.3. ELECTRICAL SAFETY

Avoid contact with grounded surfaces such as pipes, heaters,...

When your body is grounded, there is an increased risk of electrical

shock.

b) Keep the tool away from rain and humidity.

The penetration of water into a tool increases the risk of electrical

shock.

c) Keep the tool away from heat, oil, sharp edges or moving parts.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 14 -

3.4.4. PERSONAL SAFETY

Always pay close attention and use caution when working with a

power tool.

Do not operate power tools when you are tired or under the inuence

of drugs, alcohol or medications.

Even one moment of carelessness when operating the tool can result

in serious injury.

b) Always wear personal protective gear and safety goggles.

Wearing personal protective gear appropriate to the type of tool and

the work being performed, such as a dust mask, non-slip safety shoes,

a safety helmet and ear protection, minimizes the risk of injury.

c) Avoid accidentally starting the tool.

Make sure that the tool is switched off before connecting it to the

battery, picking it up or carrying it. Carrying the tool with your nger on

the power switch or connecting to a power source when it is switched

on may result in accidents.

d) Maintain an ergonomic working posture.

Stand rmly and always maintain balance. By doing this, you can control

the tool better in unexpected situations.

e) Wear suitable clothing.

Do not wear loose clothing or jewelry. Keep hair, clothing, and

gloves away from moving parts. Loose clothing, jewelry or long hair

can get caught in moving parts.

3.4.5. USE AND CARE OF THE POWER TOOL

Do not overload the tool.

Use the appropriate tool for your work. Using the correct tool allows you

to perform your work more efciently and safely.

b) Do not use a power tool that has a defective power switch.

Power tools that cannot be switched on and off are dangerous and

must be repaired.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 15 -

Remove the battery before changing tool settings, replacing accessory

parts or storing.

By doing this, you can prevent the tool from starting accidentally.

Keep unused tools out of the reach of children.

Do not allow anyone to use the tool who is unfamiliar with it or has

not read this document. Power tools are hazardous when used

by unexperienced persons.

Maintain the tool carefully.

Make sure that moving parts are in good working condition and

do not jam, and check for broken or damaged parts that may impair

proper function. Ensure that any damaged parts are repaired before

using the tool. Poorly maintained power tools are responsible for

many accidents.

f) Keep tools clean.

Carefully maintained tools jam less frequently and are easier to

operate.

g) Follow these instructions when using the tool and accessories.

Take into account the working conditions and the work to be

performed. Using power tools for unintended purposes may be

hazardous.

h) Use the correct tool

Do not use tools with insufcient power to perform the task. Do not use

tools for purposes and work for which they are not intended.

i) Check your tool for damage

Before using the tool, check for damaged parts and ensure that safety

equipment is in good working order and functions as intended. Check

that moving parts are in working order and do not jam, that all parts are

properly mounted and none are broken, and that all conditions are

correct for operating the tool.

Damaged protective equipment and parts should be properly repaired

by a customer service workshop or replaced, unless this document

species otherwise. Damaged power switches must be replaced by a

customer service workshop.

Do not use a tool if the start switch does not function properly.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 16 -

3.4.6. SERVICE

NOTICE

All repairs should be carried out by qualied person-

nel, using only original replacement parts available from

HS-Technik GmbH.

Doing this will ensure that tool safety is maintained.

NOTICE

Please observe the following when handling the provided

Lithium Ion batteries.

a) Use only devices recommended by the manufacturer to charge the

batteries.

Using an improper charger may ruin the battery.

b) Use the correct batteries in the power tools.

Using other batteries may result in injury and re hazard.

If the battery is not used for an extended period, it should not remain

in the charger or in the tool.

If it is expected that the riveting tool will remain unused for more than 3

hours, the battery must be removed. Failure to do so entails the risk of

permanent battery damage.

For safety reasons, the lithium ion battery should not remain in an

active charging device for more than 36 hours.

After charging, remove the battery from the charger as soon as

possible.

An empty battery should not remain in the tool or in an unpowered

charging device for an extended period of time.

In both cases, the residual current ow may completely discharge

and ruin the battery.

3.5.0. LITHIUMION BATTERY

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 17 -

If possible, recharge the lithium ion battery immediately after use and

do not store when empty.

If the battery is stored separately from the tool and the charger, it will

retain its charging capacity for a longer time.

(Maximum loss 5% per year)

Always transport the battery separately from the tool whenever possible.

This ensures that the tool is not accidentally switched on, thus preventing

the battery from discharging.

Do not expose the lithium ion battery to high temperatures

(120°F/50°C) or direct sunlight.

If the battery temperature exceeds 120°F/50°C during operation

(charging or discharging), it must be removed from the charger or

riveting/screwing tool immediately.

Keep unused batteries away from paper clips, coins, keys, nails, screws

or other small metal objects that could create a short circuit between the

battery contacts. Do not open or short-circuit the battery.

A short circuit between the battery contacts may result in burns, re or

explosion.

Batteries may leak under extreme operating conditions or high

temperatures.

If a battery leaks, avoid contact with the skin or eyes. Battery uid is

corrosive and can cause chemical burns to body tissues. If uid

comes in contact with the skin, wash off immediately using soap and

water, and then apply lemon juice or vinegar. Should uid get in the

eyes, rinse for at least 10 minutes with water and consult a physician

immediately.

Do not drop the lithium ion battery or subject it to physical shock.

Clean the battery contacts regularly using cotton swabs dipped in

alcohol.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 18 -

3.7.0. STRUCTURAL MODIFICATIONS

No changes, additions or modications may be made to the tool without

the permission of the manufacturer.

All modications require written conrmation by HS-Technik GmbH.

3.6.0. BATTERY CHARGERS

a) Do not charge the battery at temperatures UNDER 50°F/10°C or OVER

100°F/40°C.

b) The battery charger must not be connected to a step-up transformer,

generator or DC outlet.

c) Make sure that the battery charger air vents are not covered or

blocked.

d) Do not store the tool, battery charger or battery in places where the

temperature might exceed 120°F/50°C.

e) Never charge the battery in a box or closed container.

NOTICE

Lithium ion batteries hold their charge almost indenitely and

are not subject to memory effects. With proper care, you

can reliably power your tool for years to come

(approx. 700-1000 charging cycles).

In summary:

Avoid completely discharging or overcharging lithium ion

batteries under all circumstances. Doing so will ruin them.

NOTICE

Should repairs or maintenance be required, use only original

replacement parts.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [email protected] – Internet: www.hs-technik.com

- 19 -

1. Make sure that there are no damaged tool parts.

All damaged parts must be repaired before use.

Working with damaged tool parts creates the risk of

injury.

2. If you work in an elevated area, wear a safety harness,

be mindful of falling rivets and screws, and avoid

dropping the tool. Failure to do so could result in

injury and substantial damage.

3. Remove the battery before cleaning or performing

general maintenance on the tool.

4. Keep your face away from the exhaust vents.

5. Avoid skin contact with substances such as lubricants

and grease. These substances are ammable on the

skin. If you should come in contact with them, wash the

affected area carefully.

6. Avoid unsafe working positions. You could fall and

injure yourself.

7. Take good care of your tool. Follow the operating

instructions for maintenance and cleaning.

Keep the handgrip free from lubricants and dirt.

8. Use the tool carefully and make sure to operate it

correctly. Use the tool with care. Proper working

conditions should exist. Maintain concentration while

working.

3.9.0. RISK OF INJURY AND TOOL DAMAGE

3.8.0. CLEANING THE TOOL AND DISPOSAL

Handle and dispose of used substances and materials properly, especially

when cleaning with solvents.

Do not place used batteries into household garbage, re or water. Ask the

dealer or manufacturer to handle disposal.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone 0 76 28 - 91 11- 0 – Fax 0 76 28 - 91 11-90

E-Mail: [email protected] – Web: www.hs-technik.com

- 20 -

4. COMMISSIONING

Do not let the tool fall or allow other objects to fall on the device. Protect

it from impact damage.

Make sure that the device does not come into

contact with sprayed water or oil.

4.1.0. INSTALLING OR REMOVING THE BATTERY

•

To install the battery, align the tongue of the battery

with the groove in

the casing so it can easily slide

into place.

• Always slide it on completely until it locks with a click. Check that the

battery is correctly locked in place before starting to work.

If the

battery is not installed properly, it can

fall out of the tool and lead to

injuries.

•

Never use force when installing the

battery. If the battery cannot be

easily slide in,

it has not been correctly installed.

•

To remove the battery, press the clip on the front downward and

pull the battery forward and out of the unit.

1 – Clip

2 – Remove the battery

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PowerRiv HST-PR-5-PRO Operating Instructions Manual

Brand: PowerRiv

Model: HST-PR-5-PRO

Category: Power tools

Type: Operating Instructions Manual

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PowerRiv HST-PR-5-PRO Operating Instructions Manual

PowerRiv HST-PR-5-PRO Operating Instructions Manual

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