O
I'_vm
,®
Pressure Washer
Operator'sManual
This pressure washer is rated in accordance to the Pressure Washer Manufacturers Association
(PWMA) standard PWI01 (Testing and Rating Performance of Pressure Washers).
BRIGGS & STRATTONPOWER PRODUCTSGROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Manual No. 208040GS
Revision A (03/23/2009)
Thankyou for purchasing this quality-built Troy-Bilt pressure washer. Weare pleasedthat you've placedyour confidence in
the Troy-Bilt brand.When operatedand maintainedaccording to the instructions in this manual, your Troy-Bilt pressure
washer will provide many yearsof dependableservice.
Thismanualcontainssafety information to makeyou awareof the hazardsand risks associatedwith pressure washersand
how to avoid them. BecauseTroy-Bilt does not necessarilyknow all the applications this pressurewasher could beused for, it
is important that you readand understandthese instructions thoroughly beforeattempting to start or operatethis equipment.
Save theseinstructionsfor futurereference.
Thispressure washer requiresfinal assemblybeforeuse. Referto the Assembly sectionof this manualfor instructionson
final assembly procedures.Follow the instructions completely.
Where to Find Us
You never haveto lookfar to find Briggs & Stratton support and servicefor your pressure washer. Consultyour Yellow Pages.
Thereare over 30,000 Briggs & Stratton authorizedservice dealersworldwide who provide quality service.You canalso
contact Troy-Bilt Customer Serviceby phone at (888) 611-6708, or on the Internetat www.troybilt.com.Forengine related
questions, call AmericanHondaMotor Company,Inc. at (800) 426-7701 or visit www.honda-engines.com for a dealerIocator.
PressureWasher
Model Number
Revision LL_
Serial Number
DatePurchased
IIIIIIIII
Troy-Bilt® is a registeredtrademark of MTD Products Inc and is used under
license to Briggs & Stratton Power Products.
Briggs & Stratton PowerProducts Group, LLC
900 North Parkway
Jefferson, WI 53549
Copyright © 2009. All rights reserved. No part of this
material may be reproduced or transmitted in any form
without the expresswritten permission of Briggs & Stratton
Power Products Group, LLC.
2 www.troybilt.com
TableofContents
Operator Safety ................................. 4
Equipment Description......................................... 4
Important SafetyInformation.................................... 4
Assembly ..................................... 7
Unpack PressureWasher....................................... 7
Attach Handle,CleaningTank andAccessory Tray ................... 7
Attach DetergentSiphon Hoseto Pump ........................... 8
Add EngineOil andFuel........................................ 8
Connect Hoseand WaterSupply to Pump.......................... 9
FeaturesandControls............................ 10
Operation .................................... 11
PressureWasher Location..................................... 11
How to Start Your PressureWasher ............................. 12
How to Stop Your PressureWasher ............................. 13
How to UseAccessory Tray.................................... 13
How to Use SprayTips ....................................... 14
Cleaningand Applying Detergent................................ 14
PressureWasher Rinsing ..................................... 15
Automatic Cool Down System (Thermal Relief)..................... 15
Maintenance .................................. 16
GeneralRecommendations .................................... 16
PressureWasher Maintenance ................................. 16
Engine Maintenance.......................................... 18
After EachUse.............................................. 18
Storage ................................................... 19
Troubleshooting ................................ 20
Warranties .................................... 21
PressureWasher OwnerWarranty............................... 21
Specifications ................................. 22
Product Specifications........................................ 22
Common Service Parts ....................................... 22
Espafiol
OperatorSafety
Equipment Description
Readthis manual carefullyand becomefamiliar
withyourpressurewasher. Knowits applications,
its limitations,and any hazardsinvolved.
This pressurewasher operatesat 2,600 PSI(179.3 BARS)
and aflow rateof 2.3 gallons per minute (8.7 liters per
minute). This high quality residential system features
10" (25.4 cm) wheels, axialcam pump with stainless steel
pistons, automatic cool down system, detergentsiphoning
system, quick connect spray tips, heavyduty 25' (7.6 m)
hose, and more.
Everyeffort has been madeto ensurethat information in this
manual is accurateand current. However,we reservethe
right to change,alter, or otherwise improve the product and
this document at any time without prior notice.
The EmissionControl Systemfor this pressure washeris
warranted for standards set by the Environmental Protection
Agency andthe CaliforniaAir ResourcesBoard.
Important Safety Information
SafetySymbolsandMeanings
ElectricalShockToxic Fumes Kickback
Slippery Surface Fall Fluid Injection
Fire Explosion Operator'sManual
Moving Parts FlyingObjects Hot Surface
,A Thesafety alertsymbol indicatesapotential personal
injury hazard.A signalword (DANGER,WARNING,or
CAUTION)is usedwith the alert symbol to designatea
degreeor levelof hazardseriousness.A safetysymbol may
be usedto representthe type of hazard.Thesignal word
NOTICEis usedto address practicesnot relatedto personal
injury.
_i, DANGERindicatesa hazardwhich, if not avoided, will
result in deathor serious injury.
_i, WARNINGindicatesa hazardwhich, if not avoided,
could result in death or serious injury.
_i, CAUTIONindicates a hazardwhich, if not avoided, could
result in minor or moderate injury.
NOTICEaddresspractices not relatedto personal injury.
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_i, WARNING Theengine exhaustfrom this product
contains chemicals known to the State of California to
causecancer, birth defects,or other reproductive harm.
_i, WARNING This product contains lead and lead
compounds, known to the State of California to cause
birth defects or other reproductive harm. Washyour
hands after handling this product.
_i, WARNING Running engine gives off carbon
monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause headache,
fatigue, dizziness, vomiting, confusion, seizures,
nausea, fainting or death.
Some chemicals or detergents may be harmful if inhaled
or ingested, causing severe nausea, fainting, or
poisoning.
• Operatepressurewasher ONLYoutdoors.
• Keepexhaustgas from entering a confinedareathrough
windows, doors,ventilation intakes,or other openings.
• DO NOTstart or run engine indoors or in an enclosedarea,
evenif windows and doors areopen.
• Use a respirator or maskwheneverthere is a chancethat
vapors may beinhaled.
• Readall instructions with mask soyou arecertain the mask will
provide the necessary protection against inhaling harmful
vapors.
A, WARNING Riskof electrocution.
"_,dh Contactwith power source can causeelectric
¢W
shock or burn.
• NEVERspraynearpowersource.
_i, WARNING Contact with muffler area can result in
serious burns.
Exhaust heat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
• DO NOTtouch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool beforetouching.
• Keepat least5 feet (152 cm) of clearanceon all sidesof
pressure washer including overhead.
• It is aviolation of California Public Resource Code,Section
4442, to use or operate the engineon anyforest-covered,
brush-covered, or grass-covered land unlessthe exhaust
system is equipped with aspark arrester, as defined in Section
4442, maintained ineffective working order. Other statesor
federal jurisdictions may have similar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkarrester designedfor the exhaust system
installed on this engine.
• Replacement parts must bethe sameand installed in the same
position as the original parts.
_i, WARNING Fuel and its vapors are extremely
flammable and explosive.
_, _ Fire or explosion can cause severe burns
or death.
WHENADDING OR DRAININGFUEL
• Turn pressurewasher OFFand let it cool at least 2 minutes
before removing fuel cap. Loosen capslowly to relievepressure
in tank.
• Fill or drain fuel tank outdoors.
• DONOToverfill tank. Allow spacefor fuel expansion.
• Iffuel spills, wait until it evaporatesbeforestarting engine.
• Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
• DONOTlight a cigaretteor smoke.
WHENSTARTINGEQUIPMENT
• Ensurespark plug, muffler,fuel cap,and air cleanerarein place.
• DO NOTcrank enginewith spark plug removed.
WHENOPERATINGEQUIPMENT
• DONOTtip engine or equipment at anglewhich causes fuel to
spill.
• DONOTsprayflammable liquids.
WHENTRANSPORTINGOR REPAIRINGEQUIPMENT
• Transport/repair with fuel tank EMPTYor with fuel shutoff valve
OFF.
• Disconnectspark plug wire.
WHENSTORINGFUELOR EQUIPMENTWITH FUELIN TANK
• Store awayfrom furnaces, stoves,water heaters,clothes
dryers, or other appliancesthat have pilot light or other ignition
source becausethey can ignitefuel vapors.
_i, WARNING Use of pressure washer can create
_ puddles and slippery surfaces.
Kickback from spray gun can cause you
to fall.
• Operatepressurewasher from a stable surface.
• Thecleaning areashould have adequateslopes and drainageto
reducethe possibility of afall due to slippery surfaces.
• Beextremely careful if you must use the pressurewasher from
a ladder,scaffolding, or anyother similar location.
• Firmly grasp spray gun with both handswhen using high
pressure sprayto avoid injury when spraygun kicks back.
_i, WARNING Startercord kickback(rapid retraction) can
result in bodily injury. Kickbackwill pull handand
,1_ arm toward enginefasterthan you can let go.
Broken bones,fractures, bruises, or sprains
could result.
• NEVERpull starter cord without first relieving spraygun
pressure.
• When starting engine, pull cord slowly until resistance isfelt
andthen pull rapidlyto avoid kickback.
• After eachstarting attempt, where enginefails to run, always
point spray gun in safedirection, pressred button and squeeze
spray gun trigger to releasehigh pressure.
• Firmly grasp spray gun with both handswhen using high
pressure sprayto avoid injury when spraygun kicks back.
A, WARNING The high pressure stream of water that
this equipment produces cancut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
Spraygun traps high water pressure,evenwhen engine is
stopped and water is disconnected, which can cause
injury.
• DONOTallowCHILDRENtooperatepressurewasher.
• NEVERrepairhighpressurehose.Replaceit.
• NEVERrepairleakingconnectionswithsealantofanykind.
Replaceo-ringor seal.
• NEVERconnecthighpressurehoseto nozzleextension.
• Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
• ALWAYSpointspraygunin safedirection,pressredbutton
andsqueezesprayguntriggerto releasehighpressure,every
timeyoustopengine.
• NEVERaimspraygunatpeople,animals,or plants.
• DONOTsecuresprayguninopenposition.
• DONOTleavespraygununattendedwhilemachineis running.
• NEVERuseaspraygunwhichdoesnothaveatriggerlockor
triggerguardin placeandin workingorder.
• Alwaysbecertainspraygun,nozzlesandaccessoriesare
correctlyattached.
_i, WARNING Unintentional sparking can result in fire or
_ electric shock.
WHENADJUSTINGOR MAKINGREPAIRSTOYOURPRESSURE
WASHER
• Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
• Use approved spark plug tester.
• DONOTcheckfor sparkwith spark plug removed.
_i, WARNING Starter and other rotating parts can
entangle hands, hair, clothing, or accessories.
• NEVERoperatepressure washerwithout protective housing or
covers.
• DO NOTwear looseclothing, jewelry or anything that may be
caught in the starter or other rotating parts.
• Tie up long hair and removejewelry.
A, WARNING Riskof eyeinjury.
Spraycan splash backor propel objects.
NOTICE High pressure spray maydamagefragile items
including glass.
• DONOTpointspraygunatglasswhenusingred(0°) spraytip.
• NEVERaimspraygunatplants.
NOTICE Improper treatment of pressure washer can
damage it and shorten its life.
• If you havequestions about intended use,ask dealeror contact
qualified servicecenter.
• NEVERoperateunits with brokenor missing parts, or without
protective housing or covers.
• DO NOTby-pass any safety device on this machine.
• DONOTtamper with governed speed.
• DONOToperate pressurewasher above rated pressure.
• DONOTmodify pressurewasher in any way.
• Beforestarting pressure washer in cold weather,check all parts of
the equipment to be sure ice has not formed there.
• NEVERmove machine by pulling on hoses.Use handleprovided
on unit.
• Checkfuel system for leaksor signs of deterioration, such as
chafed or spongy hose,loose or missing clamps, or damaged
tank or cap.Correct all defectsbefore operatingpressure washer.
• This equipment is designedto be usedwith Briggs & Stratton
Power Products authorizedparts ONLY.If equipment is usedwith
parts that DONOTcomply with minimum specifications, user
assumesall risks and liabilities.
• Always wear indirect vented (chemical splash) safety goggles
markedto comply with ANSIZ87.1 when using or in vicinity of
this equipment.
• NEVERsubstitute safety glasses or dry-condition goggles for
indirect vented safetygoggles.
6 www.troybilt.com
Assembly
Read entireoperator'smanualbeforeyou attempt
toassemble or operateyournewpressurewasher.
Your pressure washer requires some assembly and is ready
for useafter it has beenproperly serviced with the
recommendedoil and fuel.
If you haveanyproblems with the assemblyof your pressure
washer, pleasecall the pressurewasher helplineat
(888} 611-6708. If calling for assistance, pleasehavethe
model, revision, and serial number from the identification
label available.
UnpackPressureWasher
1. Removethe parts bag,accessories, and inserts
included with pressure washer.
2. Opencarton completely by cutting eachcorner from
top to bottom.
3. Ensureyou haveall included items prior to assembly.
Items in the cartoninclude:
• Main Unit
• Handle
• CleaningTank
• HighPressure Hose
• Spray Gun
• NozzleExtensionwith Quick ConnectFitting
• PlasticAccessoryTray
• Spray Gun HolderWireform
• Oil Bottle
• Engine Operator's Manual
• Parts Bag(which includes the following):
• Operator's Manual
• Owner's Registration Card
• Bagcontaining 4 Multi-Colored Spray Tips
• HandleFasteningHardwareKit(whichincludes):
• CarriageBolts (2)
• PlasticKnobs (3)
• TreeClips (6)
To prepare yourpressurewasherfor operation,youwill
need toperformthesetasks:
1. Fill out and send in registration card.
2. Attach handle,cleaningtank and accessorytray to main
unit.
3. Connectdetergent siphon hoseto pump.
4. Add oil to engine crankcase.
5. Add fuel to fuel tank.
6. Connecthigh pressure hoseto spray gun and pump.
7. Connectwater supply to pump.
8. Attach nozzleextensionto spray gun.
9. Select/attachquick connect spraytip to nozzle
extension.
Attach Handle, Cleaning Tank and Accessory Tray
1. Placehandle (A) onto handlesupports (B) connectedto
main unit. Makesure holes (C) in handlealign with
holes (C) on handlesupports.
NOTE:It may be necessaryto move the handle supports
from sideto side in order to align the handle so it will slide
over the handle supports.
2. Placecleaningtank (D) over holes (E) on handle
(viewing from rear of unit). Pushtree clips (F) into top
holes until they sit flat against cleaning tank.
I
NOTE:Makesure detergentshut-off valve and detergent
siphoning tube is facing down when installing cleaningtank.
3. Insert carriage bolts (G) through bottom holesof the
handle, handlesupports and cleaningtank from front of
unit and attacha plastic knob (H)from rearof unit.
Tighten by hand.
%
4. Placeaccessorytray (J) over holes (K) on handle
(viewing from front of unit). Pushthe tree clips (L) into
the holes until they sit flat against the accessorytray.
.
Insert spray gun holder wireform (A) through hole on
left side of handle(viewing from front of unit). Hold
wireform in placeand attacha plastic knob (B) from
inside of unit. Tighten by hand.
Add Engine Oil and Fuel
• Placepressure washer on a levelsurface.
• Refer to engine operator's manual and follow oil and
fuel recommendationsand instructions.
6. Insert multi-colored spray tips andother supplied
accessoriesin spacesprovided in accessorytray. See
How to UseAccessory Tray.
Attach Detergent Siphon Hose to Pump
Attach detergent siphon hose (C)to barbed hose fitting (D)
on pump.
NOTICE Anyattempt to crank or start the engine before it
has beenproperly filled with the recommendedoil will
result in equipmentfailure.
• Refertoenginemanualfor oilandfuelfill information.
• Damageto equipmentresultingfromfailuretofollowthis
instructionwillvoidwarranty.
NOTE:Checkoil often during engine break-in. Referto
engine operator's manualfor recommendations.
8 www.troybilt.com
ConnectHoseandWaterSupplyto Pump
NOTICE DONOTrun the pump without the water supply
connectedand turned on.
• Damagetoequipmentresultingfrom failuretofollowthis
instructionwillvoidwarranty.
NOTE:Removeand discard the shipping caps from the
pump's high pressure outlet and water inlet before attaching
hoses.
1. Uncoil high pressure hoseand attachone end of hose
to baseof spray gun. Tighten by hand.
_i, WARNING The high pressure stream of water that
this equipment produces can cut through skin
and its underlying tissues, leading to serious
injury and possible amputation.
• NEVERconnect high pressure hoseto nozzleextension.
• Keephigh pressure hoseconnectedto pump and spraygun
while system is pressurized.
• Always be certain spray gun, nozzlesand accessoriesare
correctly attached.
2. Attach other end of high pressurehoseto high
pressure outlet on pump. Tighten by hand.
3. Beforeconnecting garden hoseto water inlet, inspect
inlet screen (A). Cleanscreen if it contains debris or
haveit replacedif damaged.DONOTrun pressure
washer if inlet screen is damaged.
4. Run water through your garden hosefor 30 secondsto
cleanout anydebris.
IMPORTANT:DONOTsiphon standing water for thewater
supply. UseONLYcold water (less than 100°F (38°C)).
NOTICE Using a OneWayValve (vacuum breakeror check
valve) at pump inlet cancause pump or inlet connector
damage.
• ThereMUSTbeatleasttenfeetof unrestrictedgardenhose
betweenthepressurewasherinletandanydevice,suchasa
vacuumbreakeror checkvalve.
• Damageto equipmentresulting from failure to follow this
instruction will void warranty.
5. Connectthe garden hose (not to exceed50 feet (15 m)
in length) to the water inlet.Tighten by hand.
A, WARNING Riskof eyeinjury.
Spray cansplash backor propelobjects.
• Alwayswear indirect vented (chemicalsplash) safetygoggles
markedto comply with ANSIZ87.1 when using or in vicinity of
this equipment.
• NEVERsubstitute safety glasses or dry-condition goggles for
indirect vented safetygoggles.
6. Turn ONthewater, press red button (B) on the gun and
squeezethetrigger to purge the pump system of air and
impurities.
ChecklistBeforeStarting Engine
Reviewthe unit's assembly to ensureyou haveperformed all
of the following.
1. Be sureto readthe OperatorSafetysection and Howto
Use Your Pressure Washerin Operationsection before
using pressurewasher.
2. Make sure handle is in placeand secure.
3. Checkthat oil hasbeen addedto proper levelin the
engine crankcase.
4. Add proper fuel to fuel tank.
5. Checkfor properly tightened hoseconnections.
6. Checkto make sure there are no kinks, cuts, or damage
to high pressure hose.
7. Provide a proper water supply at an adequateflow.
FeaturesandControls
Readthis Operator'sManual and safetyrules beforeoperatingyourpressurewasher.
Comparethe illustrations with your pressure washer,to familiarizeyourself with the locations of various controls and
adjustments. Savethis manual for future reference.
A- Spray Gun-- Controls the application of water onto
cleaning surfacewith trigger device. Includestrigger
lock.
B- NozzleExtensionwith QuickConnect-- Allows you to
switch betweenfour different spray tips.
C- HighPressureHose-- Connectone end to water pump
and the other end to spray gun.
D - Oil Fill/Dipstick-- Checkand fill with oil here.
E - Pump(under base)-- Developshigh pressure.
F - AutomaticCoolDownSystem-- Cycleswater through
pump when water reaches125°-155°F. Warm water will
dischargefrom pump onto ground. This system prevents
internal pump damage.
G - Air Filter-- Protects engine by filtering dust and debris
out of intake air.
H - Recoil Starter-- Usedfor starting the engine manually.
J - FuelTank -- Filltank with regular unleadedfuel. Always
leaveroom for fuel expansion.
K- Warning/OperatingInstructionsTag-- Identifies
hazardsand proper procedureto start/stop pressure
washer.
L- CleaningTank-- Useto hold upto one gallon (3.78 I) of
pressure washer safe detergent in tank.
M - AccessoryTray-- Provides convenientstorage for
standard and optional accessories, such as brushes,
turbo wands, etc.
N - SprayTips -- Detergent,0°, 15° and 40°: for various
high pressure cleaningapplications.
Items Not Shown:
IdentificationLabel(near rear ofbase plate) -- Provides
model and serial numberof pressure washer. Pleasehave
these readily availableif calling for assistance.
Engine Controls-- Seeengine manualfor details on engine
controls.
High PressureOutlet-- Connectionfor high pressure hose.
Water Inlet -- Connectionfor garden hose.
10 www.troybilt.com
Operation
If you haveanyproblems operating your pressure washer,
pleasecallthe pressure washer helpline at (888) 611-6788.
PressureWasherLocation
Clearancesand Air Movement
• , WARNING Exhaustheat/gases can ignite
combustibles, structures or damagefuel tank
causing a fire.
• Keepat least5 ft. (152 cm) clearanceon all sides of pressure
washer including overhead.
Placepressure washer outdoors in an area that will not
accumulate deadlyexhaustgas. DONOTplacepressure
washer where exhaustgas (A) could accumulateand enter
inside or be drawn into a potentially occupied building.
Ensureexhaustgas is kept awayfrom anywindows, doors,
ventilation intakes, or other openingsthat can allow exhaust
gasto collect in aconfined area. Prevailingwinds and air
currents should be taken into considerationwhen positioning
pressure washer.
A, WARNING Runningenginegives off carbon
monoxide,an odorless,colorless, poisonous gas.
Breathingcarbon monoxide cancause headache,
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
• OperatepressurewasherONLYoutdoors.
• Keepexhaustgasfromenteringa confinedareathrough
windows,doors,ventilationintakes,or otheropenings.
• DONOTstartor run engineindoorsor in anenclosedarea,
evenifwindowsanddoorsareopen.
A
11
How to Start Your Pressure Washer
To start your pressure washer for thefirst time, follow these
instructions step-by-step. This starting information also
applies if you havelet the pressure washer sit idlefor at least
a day.
1. Placepressure washer near an outside water source
capableof supplying water at a flow rategreaterthan
3.3 gallons per minute (12.5 liters per minute) and no
less than 20 PSI (1.38 BARS)at pressure washer end
of garden hose. DONOTsiphon supply water.
2. Checkthat high pressure hoseis tightly connectedto
spray gun and pump. SeeAssembly section.
3. Make sure unit is in alevel position.
4. Connectgarden hoseto water inlet on pressurewasher
pump.
NOTICE DONOTrun the pump without the water supply
connectedand turned on.
• Damagetoequipmentresultingfrom failuretofollowthis
instructionwillvoidwarranty.
5. Turn ONwater, point spray gun in a safe direction,
press red button and squeezetrigger to purge pump
system of air and impurities.
6. Attach nozzleextensionto spray gun. Tighten by hand.
X
,
\
Choosespray tip you want to useand insert it into
nozzleextension. See How to UseSpray Tips.
IMPORTANT:Beforestarting the pressure washer, be sure
'ou arewearing safety goggles as described below.
A. WARNING Riskof eyeinjury.
Spraycan splash backor propel objects.
,
Whenstarting engine, position yourself as
recommendedand start engineaccording to
instructions given in engine operator's manual. Also
seeoperating instructions tag locatedon the pressure
washer.
A. WARNING Starter cord kickback(rapid retraction) can
result in bodily injury. Kickbackwill pull handand
_,_ arm toward enginefasterthan you can let go.
v-
Broken bones,fractures, bruises, or sprains
could result.
• NEVERpull starter cord without first relieving spraygun
pressure.
• When starting engine, pull cord slowly until resistance isfelt
andthen pull rapidlyto avoid kickback.
• After eachstarting attempt, where enginefails to run, always
point spray gun in safedirection, pressred button and squeeze
spray gun trigger to releasehigh pressure.
• Firmly grasp spray gun with both handswhen using high
pressure sprayto avoid injury when spraygun kicks back.
• Always wear indirect vented (chemical splash) safety goggles
markedto comply with ANSIZ87.1 when using or in vicinity of
this equipment.
• NEVERsubstitute safety glasses or dry-condition goggles for
indirect vented safetygoggles.
12 www.troybilt.com
_i, WARNING The high pressure stream of water that
this equipment produces cancut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
Spraygun traps high water pressure,evenwhen engine is
stopped and water is disconnected, which can cause
injury.
• DONOTallowCHILDRENtooperatepressurewasher.
• Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
• NEVERaimspraygunatpeople,animals,orplants.
• DONOTsecurespraygun inopenposition.
• DONOTleavespraygununattendedwhilemachineis running.
• NEVERuseaspraygunwhichdoesnothaveatriggerlockor
triggerguardin placeandin workingorder.
• Alwaysbecertainspraygun,nozzlesandaccessoriesare
correctlyattached.
_i, WARNING Contact with muffler area can result in
serious burns.
Exhaustheat/gases can ignite
combustibles, structures or damage
fuel tank causing a fire.
• DONOTtouchhotpartsandAVOIDhotexhaustgases.
• Allowequipmentto coolbeforetouching.
• Keepat least5 feet(152cm)of clearanceonall sidesof
pressurewasherincludingoverhead.
• It isaviolationofCaliforniaPublicResourceCode,Section
4442,to useoroperatetheengineon anyforest-covered,
brush-covered,or grass-coveredlandunlesstheexhaust
systemisequippedwith asparkarrester,asdefinedinSection
4442,maintainedineffectiveworkingorder.Otherstatesor
federaljurisdictionsmayhavesimilarlaws.
Contacttheoriginalequipmentmanufacturer,retailer,or dealer
to obtaina sparkarresterdesignedfor theexhaustsystem
installedonthis engine.
• Replacementpartsmustbethesameandinstalledinthesame
positionastheoriginalparts.
How to Stop Your Pressure Washer
1. Releasespray gun trigger and let engine idle for two
minutes.
2. Turn engine off according to instructions given in
engine operator's manual.
3. ALWAYSpoint gun in a safe direction andpress red
button and squeezespraygun trigger to release
retained high water pressure.
IMPORTANT:Spraygun traps high water pressure, even
when engine is stopped andwater is disconnected.
_i, WARNING The high pressure stream of water that
this equipment produces can cut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
Spray gun traps high water pressure,evenwhen engine is
stopped and water is disconnected, which can cause
injury.
• Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
• ALWAYSpointspraygunin safedirection,pressredbutton
andsqueezesprayguntriggerto releasehighpressure,every
timeyoustopengine.
How to Use Accessory Tray
Theunit is equipped with an accessorytray with places to
store your spray gun, nozzleextension and quick connect
spray tips. Thereis also a hook atthe front of the accessory
tray to hold your high pressure hose.
NOTE:The extrahole inthe tray is for storing a utility brush.
Theextra clip in the tray is for storing aturbo nozzle.The
brush andturbo nozzleare NOTincluded with your pressure
washer.You can buy theseitems as optional accessories.
1. Placenozzleextensionthrough hole on accessorytray,
as shown.
!
2. Placespray gun through hole on accessorytray on
right side of unit.
NOTE:You may also usethe spray gun holder wireform
attachedto the handleto store your spray gun and nozzle
extension, as shown in Featuresand Controls section.
3. Insert multi-colored spray tips in spacesprovided in
accessorytray.
4. Hang high pressure hoseon hook attachedto
accessorytray onfront of tray, as shown.
13
How to Use Spray Tips
The quick-connect on the nozzleextension allows you to
switch betweenfour different quick connect spraytips. Spray
tips can be changedwhile pressurewasher is running once
spray gun trigger lock is engaged.Thespray tips vary the
spray pattern asshown.
Low Pressure
Black
Useto apply
chemical
High Pressure
40° White 15° Yellow 0° Red
Followtheseinstructionsto changespraytips:
1. Pull back collar on quick-connect and pull current
spray tip off. Store spray tips in holder provided on the
accessorytray.
_i, WARNING The high pressure stream of water that
this equipment produces cancut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
• NEVERexchangespraytipswithoutthetriggerlockedonthe
spraygun.
• DONOTtwist spraytips whilespraying.
2. Select desiredspray tip:
• Fordelicate rinse (lower pressure and higher flow), for
gentle cleaningof cars/trucks, boats, RV's,patio
furniture, lawn equipment, etc., selectwhite 40° spray
tip.
• Forgeneral rinsing (medium pressure and medium
flow), idealfor most all purposecleaning such as home
siding, brick patios, wood decks, driveways and
sidewalks, garagefloors, etc., selectyellow 15° spray
tip.
• For maximum rinsing (higher pressureand lower flow),
for stubborn or hard to reachsurfacesuch assecond
story surfaces, paint removal,oil stains, rust removal
or other stubborn substances(tar, gum, grease,wax,
etc.), select red 0° spray tip.
• To applydetergent, applies project specific cleanersto
help breakdown stubborn dirt and grime on a variety of
surfaces, selectblack detergent spray tip.
3. Pull back on collar, insert newspray tip and release
collar. Tug on spray tip to make sure it is securely in
place.
UsageTips
• For most effective cleaning, keepspray tip from 8 to
24 inches (20 to 61 cm) awayfrom cleaning surface.
• If you get spray tip too close, especiallyusing a high
pressure spray tip, you may damagesurface being
cleaned.
• DONOTget closer than 6 inches (15 cm) when
cleaningtires.
Cleaning and Applying Detergent
_i, CAUTION Chemicals can cause bodily injury, and/or
property damage.
• NEVERusecaustic liquid with pressure washer.
• Use ONLYpressure washer safe detergents/soaps. Follow all
manufacturers instructions.
To applydetergent,follow thesesteps:
1. Reviewuse of spray tips.
2. Preparedetergent solution as required by job.
3. Make sure detergent shut-off valveon cleaningtank is
in "Off" position.
4. Pour detergentinto cleaningtank.
NOTE:The cleaningtank holds one gallon.
5. Make sure black spray tip is installed.
NOTE:Detergentcannot beapplied with the high pressure
spray tips (White, Yellow or Red).
6. Make sure garden hose is connectedto water inlet.
Checkthat high pressure hoseis connected to spray
gun and pump. Turn on water.
NOTICE You must attach all hoses beforeyou start the
engine.
• Startingtheenginewithoutallthehosesconnectedandwithout
thewaterturnedONwill damagethepump.
• Damageto equipmentresultingfromfailuretofollowthis
instructionwill voidwarranty.
7. Start enginefollowing instructions How to Start Your
Pressure Washer.
8. Rotatedetergent shut-off valve on cleaningtank to "On"
position (A).
14 www.troyhilt.com
9. Apply detergent to a dry surface,starting at lower
portion of areato bewashed andwork upward, using
long, even, overlapping strokes.
10. Allow detergent to "soak in"for 3-5 minutes before
washing and rinsing. Reapplyasneededto prevent
surfacefrom drying. DONOTallow detergentto dry on
(prevents streaking).
PressureWasherRinsing
ForRinsing:
1. Turn detergent shut-off valveto "Off" position.
2. Removeblack spray tip from nozzleextension.
3. Select and install desired high pressure spray tip
following instructions How to UseSpray Tips.
4. Keepspray gun a safe distance from areayou plan to
spray.
_i, WARNING Kickbackfrom spray gun cancauseyou to
fall.
• Operatepressurewasherfrom astablesurface.
• Beextremelycarefulif youmustusethepressurewasherfrom
a ladder,scaffolding,or anyothersimilarlocation.
• Firmlygraspspraygunwith bothhandswhenusinghigh
pressuresprayto avoidinjurywhenspraygunkicksback.
5. Applya high pressuresprayto asmall areaandthen
checksurfacefor damage.If no damageisfound, you
canassumeit isokay to continue rinsing.
6. Start attop of areato be rinsed,working down with same
overlappingstrokesasyou usedfor cleaning.
AutomaticCool DownSystem(ThermalRelief)
If you run the engineon your pressure washer for
3-5 minutes without pressing the trigger on the spray gun,
circulating water in the pump can reachtemperatures above
125°F (51°C).The system engagesto cool the pump by
dischargingthe warmwater ontothe ground.
15
Maintenance PressureWasherMaintenance
GeneralRecommendations
Regular maintenancewill improve the performance and
extend the life of the pressure washer.See anyqualified
dealerfor service.
The pressurewasher's warranty does not cover items that
havebeen subjectedto operator abuseor negligence.To
receivefull valuefrom the warranty, the operator must
maintain the pressure washer as instructed inthis manual,
including proper storage as detailedin Winter Storageand
Long TermStorage.
NOTE:Should you havequestions about replacing
components on your pressure washer, pleasecall
(888) 611-6708 for assistance.
• Some adjustmentswill needto be made periodically to
properly maintain your pressurewasher. Checkthe
spray gun and nozzleextensionassemblyfor wear.
• All maintenancein this manualand the engine
operator's manualshould be madeat leastonce each
season.
• Onceayear you should cleanor replacethe spark plug,
cleanor replacethe air filter. A newspark plug and
cleanair filter assure proper fuel-air mixture and help
your engine run better and last longer. Pleasereferto
your engineoperator's manualfor more details.
BeforeEachUse
1. Checkengine oil level.
2. Clean
3. Check
4. Check
5. Check
6. Check
leaks.
7. Rinse
debris.
water inlet screen for damage.
high pressure hosefor leaks.
detergent siphoning tube and tank for damage.
spray gun and nozzleextension assemblyfor
out garden hoseto flush out debris.
PumpOil
DONOTattempt any oil maintenanceon this pump. The
pump is pre-lubricated and sealedfrom the factory, requiring
no additional maintenancefor the life of the pump.
CleanDebris
Dailyor before use,cleanaccumulated debris from cleaning
system. Keeplinkage, spring and controls clean. Keeparea
around and behind muffler free from any combustible debris.
Inspect cooling air slots and openings on the pressure
washer.These openings must be kept cleanand
unobstructed.
Cleaningsystempartsshouldbekeptcleanto reducethe riskof
overheatingandignitionof accumulateddebris.
• Use a damp cloth to wipe exterior surfaces clean.
NOTICE Improper treatment of pressure washer can
damageit and shorten its life.
• DONOTinsertanyobjectsthroughcoolingslots.
• Use a soft bristle brush to loosen cakedon dirt, oil, etc.
• Use a vacuum cleanerto pick uploose dirt and debris.
Checkand CleanInlet Screen
Examinethe screen on the pump's water inlet. Cleanit if the
screen is clogged or replaceit if screen is damaged.
CheckHigh PressureHose
Thehigh pressure hosecan developleaksfrom wear,
kinking, or abuse. Inspect the hoseeachtime beforeusing it.
Checkfor cuts, leaks,abrasions or bulging of cover,damage
or movement of couplings. If any of theseconditions exist,
replacethe hose immediately.
_i, WARNING The highpressure stream of water that
this equipment produces can cut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
• NEVERrepairhighpressurehose.Replaceit.
• ReplacementhoseratingMUSTexceedmaximumpressure
ratingof unit.
16 www.troybilt.com
CheckDetergentSiphoning Tube
Examinethe detergent tank and detergentsiphoning tube
and clean if clogged. The tube should fit tightly on the
barbed fitting of the pump and detergent shut-off valve.
Examinethe tube for leaks or tears. Replacethe tank or tube
if either is damaged.
CheckSprayGun
Examinethe hose connection to the spray gunand make
sure it is secure.Test thetrigger by pressing the red button
and making sure the trigger "springs back" into placewhen
you releaseit. You should not be able to press the trigger
without pressing the red button. Replacespray gun
immediately if it fails any of thesetests.
Nozzle Maintenance
A pulsing sensationfelt while squeezingthe spray gun
trigger may be caused by excessivepump pressure. The
principal causeof excessivepump pressure is a spray tip
clogged or restricted with foreign materials, such asdirt, etc.
To correct the problem, immediately cleanthe spray tip
following these instructions:
1. Shut off engine and turn off water supply.
2. ALWAYSpoint spray gun in a safe direction, press red
button and squeezespray gun trigger to release
retainedhigh water pressure.
_k WARNING The high pressure stream of water that
this equipment produces cancut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
Spraygun traps high water pressure,evenwhen engine is
stopped and water is disconnected, which can cause
injury.
• Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
• ALWAYSpointspraygunin safedirection,pressredbutton
andsqueezesprayguntriggerto releasehighpressure,every
timeyoustopengine.
3. Removespray tip from end of nozzleextension.
4. Use a small paperclip to free anyforeign material
clogging or restricting spray tip (A).
5. Removenozzleextensionfrom spray gun.
6. Using a gardenhose, remove additional debris by back
flushing water through nozzleextension. Backflush
between 30 to 60 seconds.
7. Reinstall spray tip into nozzleextension.
8. Reconnect nozzleextensionto spray gun.
9. Make sure garden hose is connectedto water inlet.
Checkthat high pressure hoseis connected to spray
gun and pump. Turn on water.
10. Start enginefollowing instructions How to Start Your
Pressure Washer.
11. Test pressurewasher by operatingwith eachquick
connect spray tip.
O-RingMaintenance
Purchasean O-Ring/Maintenance Kit, model 6048 by
contacting the nearestauthorized service center. It is not
included with the pressurewasher. This kit includes
replacemento-rings, rubber washer andwater inlet filter.
Referto the instruction sheetprovided in the kit to service
your unit's o-rings.
_k WARNING The high pressure stream of water that
this equipment produces can cut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
• NEVERrepairleakingconnectionswithsealantofanykind.
Replaceo-ringor seal.
17
EngineMaintenance
Seethe engine operator's manualfor instructions on howto
properly maintain the engine.
_i, CAUTION Avoid prolonged or repeated skin contact
with used motor oil.
• Used motor oil has beenshown to causeskin cancer in certain
laboratory animals.
• Thoroughly wash exposed areaswith soapandwater.
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOILTOCOLLECTIONCENTERS.
InspectMuffler and Spark Arrester
Inspect the muffler for cracks, corrosion, or other damage.
Removethe spark arrester, if equipped,and inspectfor
damageor carbon blockage. If replacementparts are
required, make sure to useonly original equipment
replacementparts.
_i, WARNING Contact with muffler area can result in
serious burns.
heat/gases can ignite
Exhaust
combustibles, structures or damage
fuel tank causing a fire.
• DO NOTtouch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool beforetouching.
• Keepat least5 feet (152 cm) of clearanceon all sidesof
pressure washer including overhead.
• It is aviolation of California Public Resource Code,Section
4442, to use or operate the engineon anyforest-covered,
brush-covered, or grass-covered land unlessthe exhaust
system is equipped with aspark arrester, as defined in Section
4442, maintained ineffective working order. Other statesor
federal jurisdictions may havesimilar laws.
Contactthe original equipment manufacturer, retailer, or dealer
to obtain a sparkarrester designed for the exhaust system
installed on this engine.
• Replacement parts must bethe sameand installed in the same
position as the original parts.
AfterEachUse
Water should not remain in the unit for long periods of time.
Sediments or minerals can deposit on pump parts and freeze
pump action. Follow these procedures after every use:
1. Flush detergent system by turning its detergent shut-off
valve to "On" position and run pressurewasher with
black spray tip. Flush for one to two minutes.
2. Shut off engine, turn off water supply, point gun in a
safe direction, press red button and squeezetrigger to
relievetrapped pressure, and let engine cool.
_i, WARNING The highpressure stream of water that
this equipment produces can cut through skin
and its underlying tissues, leadingto serious
injury and possible amputation.
Spray gun traps high water pressure,evenwhen engine is
stopped and water is disconnected, which can cause
injury.
• Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
• ALWAYSpointspraygunin safedirection,pressredbutton
andsqueezesprayguntriggerto releasehighpressure,every
timeyoustopengine.
3. Disconnect hosefrom spray gun and high pressure
outlet on pump. Drainwater from hose, spray gun, and
nozzleextension. Usea ragto wipe off the hose.
4. Placethe spray gun, nozzleextensionand spray tips in
the accessorytray. Hanghigh pressure hose on hook
attachedto accessorytray.
5. Empty pump of all pumped liquids by pulling recoil
handle about six times. This should remove most liquid
in pump.
6. Store unit in a clean,dry area.
7. If storing for more than 30 days,see Long Term
Storageon next page.
_i, WARNING Fueland itsvapors areextremely
flammable and explosive.
Fireor explosioncan causesevere burns
or death.
WHENSTORINGFUELOREQUIPMENTWITHFUELINTANK
• Storeawayfrom furnaces,stoves,waterheaters,clothes
dryers,orotherappliancesthathavepilotlightor other
ignitionsourcebecausetheycanignitefuelvapors.
18 www.troybilt.com
Storage
Winter Storage
NOTICE You must protect your unit from freezing
temperatures.
• Failuretodo sowill permanentlydamageyourpumpandrender
yourunitinoperable.
• Freezedamageisnotcoveredunderwarranty.
To protect theunit fromfreezingtemperatures:
1. Empty cleaningtank asfollows:
a. Disconnect hoseconnectedto injection fitting on
pump. Placeend of hose into suitable container.
b. Rotatedetergent shut-off valve to "On" position and
open the tanks cover. Gravitywill empty tank
contents into container.
c. Reconnect hoseto injection fitting on pump. Add
0.5 quart of cleanfresh water to cleaningtank and
close tanks cover.
2. Flush detergent system by turning its detergentshut-off
valveto "On" position and run pressurewasher with
black spray tip. Flush until tank is empty. Turn its
detergent shut-off valveto "Off" position.
3. Follow steps 2-5 in the previous section After EachUse.
4. Use pump saver, Model 6039, to treat pump. This
minimizes freezedamageandlubricates pistons and
seals.
5. If pump saver is not available,connect a 3-foot (1 m)
section of garden hoseto water inlet adapter. Pour
RV-antifreeze(antifreezewithout alcohol) into hose.
Pull recoil handle twice. Disconnect3-foot (1 m) hose.
6. Store unit in a clean,dry area.
LongTerm Storage
If you do not plan to usethe pressure washer for morethan
30 days,you must preparethe engine and pump for long
term storage.
ProtectFuelSystem
FuelAdditive:
Fuelcan becomestale when stored over 30 days.Stalefuel
causesacid and gum deposits to form in the fuel system or
on essentialcarburetor parts. To keepfuel fresh, use Briggs
& Stratton FRESHSTART® fuel stabilizer, availableasa
liquid additive or a drip concentrate cartridge.
Thereis no needto drain gasolinefrom the engine if a fuel
stabilizer is added according to instructions. Runthe engine
for 2 minutes to circulate the stabilizerthroughout the fuel
system. The engine andfuel canthen be stored up to
24 months.
If gasoline in the enginehasnot beentreated with a fuel
stabilizer, it must be drained into an approvedcontainer. Run
the engine until it stops from lack of fuel. Theuse of a fuel
stabilizer in the storage container is recommendedto
maintain freshness.
Storing the Engine
Seethe engine operator's manualfor instructions on how to
properly preparethe engine for storage.
Protectingthe Pump
To protect the pump from damagecaused by mineral
deposits or freezing, use PumpSaver,Model 6039, to treat
pump. This preventsfreezedamageand lubricates pistons
and seals.
NOTE:PumpSaveris availableas an optional accessory. It is
not includedwith the pressure washer. Contactthe nearest
authorized servicecenter to purchase PumpSaver.
NOTICE You must protect your unit from freezing
temperatures.
• Failureto dosowillpermanentlydamageyourpumpandrender
yourunitinoperable.
• Freezedamageisnotcoveredunderwarranty.
To use PumpSaver,makesure the pressure washer is turned
off and disconnectedfrom supply water. Readandfollow all
instructions and warnings given on the PumpSaver
container.
OtherStorageTips
1. DONOTstore fuel from one seasonto another unless it
has beentreated as described in Protect FuelSystem.
2. Replacefuel container if it starts to rust. Rustand/or
dirt in fuel can cause problems if it's usedwith this
unit.
3. Cover unit with a suitable protective coverthat does not
retain moisture.
_k WARNING Storagecovers can be flammable.
• DONOTplaceastoragecoveroverahotpressurewasher.
• Letequipmentcoolfor a sufficienttime beforeplacingthe
coverontheequipment.
4. Store unit in a cleanand dry area.
19
Troubleshooting
Problem
Pumphasfollowingproblems:failure
toproducepressure,erraticpressure,
chattering,loss ofpressure,low water
volume.
Detergentfails to mixwith spray.
Enginerunsgoodat no-loadbut "bogs"
when loadis added.
Enginewill not start;or startsand runs
rough.
Cause
1. Low pressure spray tip installed.
2. Water inlet is blocked.
3. Inadequatewater supply.
4. Inlet hose is kinked or leaking.
5. Cloggedinlet hosescreen.
6. Water supply is over IO0°F.
7. High pressure hoseis blocked or
leaks.
8. Spray gun leaks.
9. Spray tip is obstructed.
10. Pump is faulty.
1. Detergentshut-off valve is in "Off"
position.
2. High pressure spray tip installed.
Enginespeedis too slow.
1. Low oil level.
2. Dirty air cleaner.
3. Outof fuel.
4. Stalefuel.
5. Spark plug wire not connectedto
spark plug.
6. Badspark plug.
7. Water in fuel.
8. Excessivelyrich fuel mixture.
Outof fuel.
Correction
1. Replacewith high pressure spray
tip.
2. Clearinlet.
3. Provideadequatewater flow.
4. Straighten inlet hose, patch leak.
5. Checkand clean inlet hose screen.
6. Providecooler water supply.
7. Clearblocks in outlet hose.
8. Replacespray gun.
9. Cleanspray tip.
10. Contact local servicefacility.
1. Rotatedetergent shut-off valveto
"On" position.
2. Replacewith low pressure spray
tip.
Move throttle control to FASTposition. If
enginestill "bogs down",contact local
servicefacility.
1. Fillcrankcaseto proper level.
2. Cleanor replaceair cleaner.
3. Fillfuel tank.
4. Drainfuel tank;fill with fresh fuel.
5. Connectwire to spark plug.
Engineshutsdownduringoperation.
Enginelackspower. Dirty air filter. Replaceair filter.
6. Replacespark plug.
7. Drainfuel tank;fill with fresh fuel.
8. Contact local servicefacility.
Fillfuel tank.
20 www.troybilt.com
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