Troybilt 020344-2 Owner's manual

Brand: Troybilt

Model: 020344-2

Category: High-pressure cleaners

Type: Owner's manual

I'_vm

,®

Pressure Washer

Operator'sManual

This pressure washer is rated in accordance to the Pressure Washer Manufacturers Association

(PWMA) standard PWI01 (Testing and Rating Performance of Pressure Washers).

BRIGGS & STRATTONPOWER PRODUCTSGROUP, LLC

JEFFERSON, WISCONSIN, U.S.A.

Manual No. 208040GS

Revision A (03/23/2009)

Thankyou for purchasing this quality-built Troy-Bilt pressure washer. Weare pleasedthat you've placedyour confidence in

the Troy-Bilt brand.When operatedand maintainedaccording to the instructions in this manual, your Troy-Bilt pressure

washer will provide many yearsof dependableservice.

Thismanualcontainssafety information to makeyou awareof the hazardsand risks associatedwith pressure washersand

how to avoid them. BecauseTroy-Bilt does not necessarilyknow all the applications this pressurewasher could beused for, it

is important that you readand understandthese instructions thoroughly beforeattempting to start or operatethis equipment.

Save theseinstructionsfor futurereference.

Thispressure washer requiresfinal assemblybeforeuse. Referto the Assembly sectionof this manualfor instructionson

final assembly procedures.Follow the instructions completely.

Where to Find Us

You never haveto lookfar to find Briggs & Stratton support and servicefor your pressure washer. Consultyour Yellow Pages.

Thereare over 30,000 Briggs & Stratton authorizedservice dealersworldwide who provide quality service.You canalso

contact Troy-Bilt Customer Serviceby phone at (888) 611-6708, or on the Internetat www.troybilt.com.Forengine related

questions, call AmericanHondaMotor Company,Inc. at (800) 426-7701 or visit www.honda-engines.com for a dealerIocator.

PressureWasher

Model Number

Revision LL_

Serial Number

DatePurchased

IIIIIIIII

Troy-Bilt® is a registeredtrademark of MTD Products Inc and is used under

license to Briggs & Stratton Power Products.

Briggs & Stratton PowerProducts Group, LLC

900 North Parkway

Jefferson, WI 53549

material may be reproduced or transmitted in any form

without the expresswritten permission of Briggs & Stratton

Power Products Group, LLC.

2 www.troybilt.com

TableofContents

Operator Safety ................................. 4

Equipment Description......................................... 4

Important SafetyInformation.................................... 4

Assembly ..................................... 7

Unpack PressureWasher....................................... 7

Attach Handle,CleaningTank andAccessory Tray ................... 7

Attach DetergentSiphon Hoseto Pump ........................... 8

Add EngineOil andFuel........................................ 8

Connect Hoseand WaterSupply to Pump.......................... 9

FeaturesandControls............................ 10

Operation .................................... 11

PressureWasher Location..................................... 11

How to Start Your PressureWasher ............................. 12

How to Stop Your PressureWasher ............................. 13

How to UseAccessory Tray.................................... 13

How to Use SprayTips ....................................... 14

Cleaningand Applying Detergent................................ 14

PressureWasher Rinsing ..................................... 15

Automatic Cool Down System (Thermal Relief)..................... 15

Maintenance .................................. 16

GeneralRecommendations .................................... 16

PressureWasher Maintenance ................................. 16

Engine Maintenance.......................................... 18

After EachUse.............................................. 18

Storage ................................................... 19

Troubleshooting ................................ 20

Warranties .................................... 21

PressureWasher OwnerWarranty............................... 21

Specifications ................................. 22

Product Specifications........................................ 22

Common Service Parts ....................................... 22

Espafiol

OperatorSafety

Equipment Description

Readthis manual carefullyand becomefamiliar

withyourpressurewasher. Knowits applications,

its limitations,and any hazardsinvolved.

This pressurewasher operatesat 2,600 PSI(179.3 BARS)

and aflow rateof 2.3 gallons per minute (8.7 liters per

minute). This high quality residential system features

10" (25.4 cm) wheels, axialcam pump with stainless steel

pistons, automatic cool down system, detergentsiphoning

system, quick connect spray tips, heavyduty 25' (7.6 m)

hose, and more.

Everyeffort has been madeto ensurethat information in this

manual is accurateand current. However,we reservethe

right to change,alter, or otherwise improve the product and

this document at any time without prior notice.

The EmissionControl Systemfor this pressure washeris

warranted for standards set by the Environmental Protection

Agency andthe CaliforniaAir ResourcesBoard.

Important Safety Information

SafetySymbolsandMeanings

ElectricalShockToxic Fumes Kickback

Slippery Surface Fall Fluid Injection

Fire Explosion Operator'sManual

Moving Parts FlyingObjects Hot Surface

,A Thesafety alertsymbol indicatesapotential personal

injury hazard.A signalword (DANGER,WARNING,or

CAUTION)is usedwith the alert symbol to designatea

degreeor levelof hazardseriousness.A safetysymbol may

be usedto representthe type of hazard.Thesignal word

NOTICEis usedto address practicesnot relatedto personal

injury.

_i, DANGERindicatesa hazardwhich, if not avoided, will

result in deathor serious injury.

_i, WARNINGindicatesa hazardwhich, if not avoided,

could result in death or serious injury.

_i, CAUTIONindicates a hazardwhich, if not avoided, could

result in minor or moderate injury.

NOTICEaddresspractices not relatedto personal injury.

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_i, WARNING Theengine exhaustfrom this product

contains chemicals known to the State of California to

causecancer, birth defects,or other reproductive harm.

_i, WARNING This product contains lead and lead

compounds, known to the State of California to cause

birth defects or other reproductive harm. Washyour

hands after handling this product.

_i, WARNING Running engine gives off carbon

monoxide, an odorless, colorless, poison gas.

Breathing carbon monoxide can cause headache,

fatigue, dizziness, vomiting, confusion, seizures,

nausea, fainting or death.

Some chemicals or detergents may be harmful if inhaled

or ingested, causing severe nausea, fainting, or

poisoning.

• Operatepressurewasher ONLYoutdoors.

• Keepexhaustgas from entering a confinedareathrough

windows, doors,ventilation intakes,or other openings.

• DO NOTstart or run engine indoors or in an enclosedarea,

evenif windows and doors areopen.

• Use a respirator or maskwheneverthere is a chancethat

vapors may beinhaled.

• Readall instructions with mask soyou arecertain the mask will

provide the necessary protection against inhaling harmful

vapors.

A, WARNING Riskof electrocution.

"_,dh Contactwith power source can causeelectric

¢W

shock or burn.

• NEVERspraynearpowersource.

_i, WARNING Contact with muffler area can result in

serious burns.

Exhaust heat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat least5 feet (152 cm) of clearanceon all sidesof

pressure washer including overhead.

• It is aviolation of California Public Resource Code,Section

4442, to use or operate the engineon anyforest-covered,

brush-covered, or grass-covered land unlessthe exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained ineffective working order. Other statesor

federal jurisdictions may have similar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain a sparkarrester designedfor the exhaust system

installed on this engine.

• Replacement parts must bethe sameand installed in the same

position as the original parts.

_i, WARNING Fuel and its vapors are extremely

flammable and explosive.

_, _ Fire or explosion can cause severe burns

or death.

WHENADDING OR DRAININGFUEL

• Turn pressurewasher OFFand let it cool at least 2 minutes

before removing fuel cap. Loosen capslowly to relievepressure

in tank.

• Fill or drain fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

• Iffuel spills, wait until it evaporatesbeforestarting engine.

• Keepfuel awayfrom sparks, open flames, pilot lights, heat,and

other ignition sources.

• DONOTlight a cigaretteor smoke.

WHENSTARTINGEQUIPMENT

• Ensurespark plug, muffler,fuel cap,and air cleanerarein place.

• DO NOTcrank enginewith spark plug removed.

WHENOPERATINGEQUIPMENT

• DONOTtip engine or equipment at anglewhich causes fuel to

spill.

• DONOTsprayflammable liquids.

WHENTRANSPORTINGOR REPAIRINGEQUIPMENT

• Transport/repair with fuel tank EMPTYor with fuel shutoff valve

OFF.

• Disconnectspark plug wire.

WHENSTORINGFUELOR EQUIPMENTWITH FUELIN TANK

• Store awayfrom furnaces, stoves,water heaters,clothes

dryers, or other appliancesthat have pilot light or other ignition

source becausethey can ignitefuel vapors.

_i, WARNING Use of pressure washer can create

_ puddles and slippery surfaces.

Kickback from spray gun can cause you

to fall.

• Operatepressurewasher from a stable surface.

• Thecleaning areashould have adequateslopes and drainageto

reducethe possibility of afall due to slippery surfaces.

• Beextremely careful if you must use the pressurewasher from

a ladder,scaffolding, or anyother similar location.

• Firmly grasp spray gun with both handswhen using high

pressure sprayto avoid injury when spraygun kicks back.

_i, WARNING Startercord kickback(rapid retraction) can

result in bodily injury. Kickbackwill pull handand

,1_ arm toward enginefasterthan you can let go.

Broken bones,fractures, bruises, or sprains

could result.

• NEVERpull starter cord without first relieving spraygun

pressure.

• When starting engine, pull cord slowly until resistance isfelt

andthen pull rapidlyto avoid kickback.

• After eachstarting attempt, where enginefails to run, always

point spray gun in safedirection, pressred button and squeeze

spray gun trigger to releasehigh pressure.

• Firmly grasp spray gun with both handswhen using high

pressure sprayto avoid injury when spraygun kicks back.

A, WARNING The high pressure stream of water that

this equipment produces cancut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

Spraygun traps high water pressure,evenwhen engine is

stopped and water is disconnected, which can cause

injury.

• DONOTallowCHILDRENtooperatepressurewasher.

• NEVERrepairhighpressurehose.Replaceit.

• NEVERrepairleakingconnectionswithsealantofanykind.

Replaceo-ringor seal.

• NEVERconnecthighpressurehoseto nozzleextension.

• Keephighpressurehoseconnectedto pumpandspraygun

whilesystemispressurized.

• ALWAYSpointspraygunin safedirection,pressredbutton

andsqueezesprayguntriggerto releasehighpressure,every

timeyoustopengine.

• NEVERaimspraygunatpeople,animals,or plants.

• DONOTsecuresprayguninopenposition.

• DONOTleavespraygununattendedwhilemachineis running.

• NEVERuseaspraygunwhichdoesnothaveatriggerlockor

triggerguardin placeandin workingorder.

• Alwaysbecertainspraygun,nozzlesandaccessoriesare

correctlyattached.

_i, WARNING Unintentional sparking can result in fire or

_ electric shock.

WHENADJUSTINGOR MAKINGREPAIRSTOYOURPRESSURE

WASHER

• Disconnectthe spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHENTESTINGFORENGINESPARK

• Use approved spark plug tester.

• DONOTcheckfor sparkwith spark plug removed.

_i, WARNING Starter and other rotating parts can

entangle hands, hair, clothing, or accessories.

• NEVERoperatepressure washerwithout protective housing or

covers.

• DO NOTwear looseclothing, jewelry or anything that may be

caught in the starter or other rotating parts.

• Tie up long hair and removejewelry.

A, WARNING Riskof eyeinjury.

Spraycan splash backor propel objects.

NOTICE High pressure spray maydamagefragile items

including glass.

• DONOTpointspraygunatglasswhenusingred(0°) spraytip.

• NEVERaimspraygunatplants.

NOTICE Improper treatment of pressure washer can

damage it and shorten its life.

• If you havequestions about intended use,ask dealeror contact

qualified servicecenter.

• NEVERoperateunits with brokenor missing parts, or without

protective housing or covers.

• DO NOTby-pass any safety device on this machine.

• DONOTtamper with governed speed.

• DONOToperate pressurewasher above rated pressure.

• DONOTmodify pressurewasher in any way.

• Beforestarting pressure washer in cold weather,check all parts of

the equipment to be sure ice has not formed there.

• NEVERmove machine by pulling on hoses.Use handleprovided

on unit.

• Checkfuel system for leaksor signs of deterioration, such as

chafed or spongy hose,loose or missing clamps, or damaged

tank or cap.Correct all defectsbefore operatingpressure washer.

• This equipment is designedto be usedwith Briggs & Stratton

Power Products authorizedparts ONLY.If equipment is usedwith

parts that DONOTcomply with minimum specifications, user

assumesall risks and liabilities.

• Always wear indirect vented (chemical splash) safety goggles

markedto comply with ANSIZ87.1 when using or in vicinity of

this equipment.

• NEVERsubstitute safety glasses or dry-condition goggles for

indirect vented safetygoggles.

6 www.troybilt.com

Assembly

Read entireoperator'smanualbeforeyou attempt

toassemble or operateyournewpressurewasher.

Your pressure washer requires some assembly and is ready

for useafter it has beenproperly serviced with the

recommendedoil and fuel.

If you haveanyproblems with the assemblyof your pressure

washer, pleasecall the pressurewasher helplineat

(888} 611-6708. If calling for assistance, pleasehavethe

model, revision, and serial number from the identification

label available.

UnpackPressureWasher

1. Removethe parts bag,accessories, and inserts

included with pressure washer.

2. Opencarton completely by cutting eachcorner from

top to bottom.

3. Ensureyou haveall included items prior to assembly.

Items in the cartoninclude:

• Main Unit

• Handle

• CleaningTank

• HighPressure Hose

• Spray Gun

• NozzleExtensionwith Quick ConnectFitting

• PlasticAccessoryTray

• Spray Gun HolderWireform

• Oil Bottle

• Engine Operator's Manual

• Parts Bag(which includes the following):

• Operator's Manual

• Owner's Registration Card

• Bagcontaining 4 Multi-Colored Spray Tips

• HandleFasteningHardwareKit(whichincludes):

• CarriageBolts (2)

• PlasticKnobs (3)

• TreeClips (6)

To prepare yourpressurewasherfor operation,youwill

need toperformthesetasks:

1. Fill out and send in registration card.

2. Attach handle,cleaningtank and accessorytray to main

unit.

3. Connectdetergent siphon hoseto pump.

4. Add oil to engine crankcase.

5. Add fuel to fuel tank.

6. Connecthigh pressure hoseto spray gun and pump.

7. Connectwater supply to pump.

8. Attach nozzleextensionto spray gun.

9. Select/attachquick connect spraytip to nozzle

extension.

Attach Handle, Cleaning Tank and Accessory Tray

1. Placehandle (A) onto handlesupports (B) connectedto

main unit. Makesure holes (C) in handlealign with

holes (C) on handlesupports.

NOTE:It may be necessaryto move the handle supports

from sideto side in order to align the handle so it will slide

over the handle supports.

2. Placecleaningtank (D) over holes (E) on handle

(viewing from rear of unit). Pushtree clips (F) into top

holes until they sit flat against cleaning tank.

NOTE:Makesure detergentshut-off valve and detergent

siphoning tube is facing down when installing cleaningtank.

3. Insert carriage bolts (G) through bottom holesof the

handle, handlesupports and cleaningtank from front of

unit and attacha plastic knob (H)from rearof unit.

Tighten by hand.

4. Placeaccessorytray (J) over holes (K) on handle

(viewing from front of unit). Pushthe tree clips (L) into

the holes until they sit flat against the accessorytray.

Insert spray gun holder wireform (A) through hole on

left side of handle(viewing from front of unit). Hold

wireform in placeand attacha plastic knob (B) from

inside of unit. Tighten by hand.

Add Engine Oil and Fuel

• Placepressure washer on a levelsurface.

• Refer to engine operator's manual and follow oil and

fuel recommendationsand instructions.

6. Insert multi-colored spray tips andother supplied

accessoriesin spacesprovided in accessorytray. See

How to UseAccessory Tray.

Attach Detergent Siphon Hose to Pump

Attach detergent siphon hose (C)to barbed hose fitting (D)

on pump.

NOTICE Anyattempt to crank or start the engine before it

has beenproperly filled with the recommendedoil will

result in equipmentfailure.

• Refertoenginemanualfor oilandfuelfill information.

• Damageto equipmentresultingfromfailuretofollowthis

instructionwillvoidwarranty.

NOTE:Checkoil often during engine break-in. Referto

engine operator's manualfor recommendations.

8 www.troybilt.com

ConnectHoseandWaterSupplyto Pump

NOTICE DONOTrun the pump without the water supply

connectedand turned on.

• Damagetoequipmentresultingfrom failuretofollowthis

instructionwillvoidwarranty.

NOTE:Removeand discard the shipping caps from the

pump's high pressure outlet and water inlet before attaching

hoses.

1. Uncoil high pressure hoseand attachone end of hose

to baseof spray gun. Tighten by hand.

_i, WARNING The high pressure stream of water that

this equipment produces can cut through skin

and its underlying tissues, leading to serious

injury and possible amputation.

• NEVERconnect high pressure hoseto nozzleextension.

• Keephigh pressure hoseconnectedto pump and spraygun

while system is pressurized.

• Always be certain spray gun, nozzlesand accessoriesare

correctly attached.

2. Attach other end of high pressurehoseto high

pressure outlet on pump. Tighten by hand.

3. Beforeconnecting garden hoseto water inlet, inspect

inlet screen (A). Cleanscreen if it contains debris or

haveit replacedif damaged.DONOTrun pressure

washer if inlet screen is damaged.

4. Run water through your garden hosefor 30 secondsto

cleanout anydebris.

IMPORTANT:DONOTsiphon standing water for thewater

supply. UseONLYcold water (less than 100°F (38°C)).

NOTICE Using a OneWayValve (vacuum breakeror check

valve) at pump inlet cancause pump or inlet connector

damage.

• ThereMUSTbeatleasttenfeetof unrestrictedgardenhose

betweenthepressurewasherinletandanydevice,suchasa

vacuumbreakeror checkvalve.

• Damageto equipmentresulting from failure to follow this

instruction will void warranty.

5. Connectthe garden hose (not to exceed50 feet (15 m)

in length) to the water inlet.Tighten by hand.

A, WARNING Riskof eyeinjury.

Spray cansplash backor propelobjects.

• Alwayswear indirect vented (chemicalsplash) safetygoggles

markedto comply with ANSIZ87.1 when using or in vicinity of

this equipment.

• NEVERsubstitute safety glasses or dry-condition goggles for

indirect vented safetygoggles.

6. Turn ONthewater, press red button (B) on the gun and

squeezethetrigger to purge the pump system of air and

impurities.

ChecklistBeforeStarting Engine

Reviewthe unit's assembly to ensureyou haveperformed all

of the following.

1. Be sureto readthe OperatorSafetysection and Howto

Use Your Pressure Washerin Operationsection before

using pressurewasher.

2. Make sure handle is in placeand secure.

3. Checkthat oil hasbeen addedto proper levelin the

engine crankcase.

4. Add proper fuel to fuel tank.

5. Checkfor properly tightened hoseconnections.

6. Checkto make sure there are no kinks, cuts, or damage

to high pressure hose.

7. Provide a proper water supply at an adequateflow.

FeaturesandControls

Readthis Operator'sManual and safetyrules beforeoperatingyourpressurewasher.

Comparethe illustrations with your pressure washer,to familiarizeyourself with the locations of various controls and

adjustments. Savethis manual for future reference.

A- Spray Gun-- Controls the application of water onto

cleaning surfacewith trigger device. Includestrigger

lock.

B- NozzleExtensionwith QuickConnect-- Allows you to

switch betweenfour different spray tips.

C- HighPressureHose-- Connectone end to water pump

and the other end to spray gun.

D - Oil Fill/Dipstick-- Checkand fill with oil here.

E - Pump(under base)-- Developshigh pressure.

F - AutomaticCoolDownSystem-- Cycleswater through

pump when water reaches125°-155°F. Warm water will

dischargefrom pump onto ground. This system prevents

internal pump damage.

G - Air Filter-- Protects engine by filtering dust and debris

out of intake air.

H - Recoil Starter-- Usedfor starting the engine manually.

J - FuelTank -- Filltank with regular unleadedfuel. Always

leaveroom for fuel expansion.

K- Warning/OperatingInstructionsTag-- Identifies

hazardsand proper procedureto start/stop pressure

washer.

L- CleaningTank-- Useto hold upto one gallon (3.78 I) of

pressure washer safe detergent in tank.

M - AccessoryTray-- Provides convenientstorage for

standard and optional accessories, such as brushes,

turbo wands, etc.

N - SprayTips -- Detergent,0°, 15° and 40°: for various

high pressure cleaningapplications.

Items Not Shown:

IdentificationLabel(near rear ofbase plate) -- Provides

model and serial numberof pressure washer. Pleasehave

these readily availableif calling for assistance.

Engine Controls-- Seeengine manualfor details on engine

controls.

High PressureOutlet-- Connectionfor high pressure hose.

Water Inlet -- Connectionfor garden hose.

10 www.troybilt.com

Operation

If you haveanyproblems operating your pressure washer,

pleasecallthe pressure washer helpline at (888) 611-6788.

PressureWasherLocation

Clearancesand Air Movement

• , WARNING Exhaustheat/gases can ignite

combustibles, structures or damagefuel tank

causing a fire.

• Keepat least5 ft. (152 cm) clearanceon all sides of pressure

washer including overhead.

Placepressure washer outdoors in an area that will not

accumulate deadlyexhaustgas. DONOTplacepressure

washer where exhaustgas (A) could accumulateand enter

inside or be drawn into a potentially occupied building.

Ensureexhaustgas is kept awayfrom anywindows, doors,

ventilation intakes, or other openingsthat can allow exhaust

gasto collect in aconfined area. Prevailingwinds and air

currents should be taken into considerationwhen positioning

pressure washer.

A, WARNING Runningenginegives off carbon

monoxide,an odorless,colorless, poisonous gas.

Breathingcarbon monoxide cancause headache,

fatigue, dizziness,vomiting, confusion, seizures,

nausea,fainting or death.

• OperatepressurewasherONLYoutdoors.

• Keepexhaustgasfromenteringa confinedareathrough

windows,doors,ventilationintakes,or otheropenings.

• DONOTstartor run engineindoorsor in anenclosedarea,

evenifwindowsanddoorsareopen.

How to Start Your Pressure Washer

To start your pressure washer for thefirst time, follow these

instructions step-by-step. This starting information also

applies if you havelet the pressure washer sit idlefor at least

a day.

1. Placepressure washer near an outside water source

capableof supplying water at a flow rategreaterthan

3.3 gallons per minute (12.5 liters per minute) and no

less than 20 PSI (1.38 BARS)at pressure washer end

of garden hose. DONOTsiphon supply water.

2. Checkthat high pressure hoseis tightly connectedto

spray gun and pump. SeeAssembly section.

3. Make sure unit is in alevel position.

4. Connectgarden hoseto water inlet on pressurewasher

pump.

NOTICE DONOTrun the pump without the water supply

connectedand turned on.

• Damagetoequipmentresultingfrom failuretofollowthis

instructionwillvoidwarranty.

5. Turn ONwater, point spray gun in a safe direction,

press red button and squeezetrigger to purge pump

system of air and impurities.

6. Attach nozzleextensionto spray gun. Tighten by hand.

Choosespray tip you want to useand insert it into

nozzleextension. See How to UseSpray Tips.

IMPORTANT:Beforestarting the pressure washer, be sure

'ou arewearing safety goggles as described below.

A. WARNING Riskof eyeinjury.

Spraycan splash backor propel objects.

Whenstarting engine, position yourself as

recommendedand start engineaccording to

instructions given in engine operator's manual. Also

seeoperating instructions tag locatedon the pressure

washer.

A. WARNING Starter cord kickback(rapid retraction) can

result in bodily injury. Kickbackwill pull handand

_,_ arm toward enginefasterthan you can let go.

Broken bones,fractures, bruises, or sprains

could result.

• NEVERpull starter cord without first relieving spraygun

pressure.

• When starting engine, pull cord slowly until resistance isfelt

andthen pull rapidlyto avoid kickback.

• After eachstarting attempt, where enginefails to run, always

point spray gun in safedirection, pressred button and squeeze

spray gun trigger to releasehigh pressure.

• Firmly grasp spray gun with both handswhen using high

pressure sprayto avoid injury when spraygun kicks back.

• Always wear indirect vented (chemical splash) safety goggles

markedto comply with ANSIZ87.1 when using or in vicinity of

this equipment.

• NEVERsubstitute safety glasses or dry-condition goggles for

indirect vented safetygoggles.

12 www.troybilt.com

_i, WARNING The high pressure stream of water that

this equipment produces cancut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

Spraygun traps high water pressure,evenwhen engine is

stopped and water is disconnected, which can cause

injury.

• DONOTallowCHILDRENtooperatepressurewasher.

• Keephighpressurehoseconnectedto pumpandspraygun

whilesystemispressurized.

• NEVERaimspraygunatpeople,animals,orplants.

• DONOTsecurespraygun inopenposition.

• DONOTleavespraygununattendedwhilemachineis running.

• NEVERuseaspraygunwhichdoesnothaveatriggerlockor

triggerguardin placeandin workingorder.

• Alwaysbecertainspraygun,nozzlesandaccessoriesare

correctlyattached.

_i, WARNING Contact with muffler area can result in

serious burns.

Exhaustheat/gases can ignite

combustibles, structures or damage

fuel tank causing a fire.

• DONOTtouchhotpartsandAVOIDhotexhaustgases.

• Allowequipmentto coolbeforetouching.

• Keepat least5 feet(152cm)of clearanceonall sidesof

pressurewasherincludingoverhead.

• It isaviolationofCaliforniaPublicResourceCode,Section

4442,to useoroperatetheengineon anyforest-covered,

brush-covered,or grass-coveredlandunlesstheexhaust

systemisequippedwith asparkarrester,asdefinedinSection

4442,maintainedineffectiveworkingorder.Otherstatesor

federaljurisdictionsmayhavesimilarlaws.

Contacttheoriginalequipmentmanufacturer,retailer,or dealer

to obtaina sparkarresterdesignedfor theexhaustsystem

installedonthis engine.

• Replacementpartsmustbethesameandinstalledinthesame

positionastheoriginalparts.

How to Stop Your Pressure Washer

1. Releasespray gun trigger and let engine idle for two

minutes.

2. Turn engine off according to instructions given in

engine operator's manual.

3. ALWAYSpoint gun in a safe direction andpress red

button and squeezespraygun trigger to release

retained high water pressure.

IMPORTANT:Spraygun traps high water pressure, even

when engine is stopped andwater is disconnected.

_i, WARNING The high pressure stream of water that

this equipment produces can cut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

Spray gun traps high water pressure,evenwhen engine is

stopped and water is disconnected, which can cause

injury.

• Keephighpressurehoseconnectedto pumpandspraygun

whilesystemispressurized.

• ALWAYSpointspraygunin safedirection,pressredbutton

andsqueezesprayguntriggerto releasehighpressure,every

timeyoustopengine.

How to Use Accessory Tray

Theunit is equipped with an accessorytray with places to

store your spray gun, nozzleextension and quick connect

spray tips. Thereis also a hook atthe front of the accessory

tray to hold your high pressure hose.

NOTE:The extrahole inthe tray is for storing a utility brush.

Theextra clip in the tray is for storing aturbo nozzle.The

brush andturbo nozzleare NOTincluded with your pressure

washer.You can buy theseitems as optional accessories.

1. Placenozzleextensionthrough hole on accessorytray,

as shown.

2. Placespray gun through hole on accessorytray on

right side of unit.

NOTE:You may also usethe spray gun holder wireform

attachedto the handleto store your spray gun and nozzle

extension, as shown in Featuresand Controls section.

3. Insert multi-colored spray tips in spacesprovided in

accessorytray.

4. Hang high pressure hoseon hook attachedto

accessorytray onfront of tray, as shown.

How to Use Spray Tips

The quick-connect on the nozzleextension allows you to

switch betweenfour different quick connect spraytips. Spray

tips can be changedwhile pressurewasher is running once

spray gun trigger lock is engaged.Thespray tips vary the

spray pattern asshown.

Low Pressure

Black

Useto apply

chemical

High Pressure

40° White 15° Yellow 0° Red

Followtheseinstructionsto changespraytips:

1. Pull back collar on quick-connect and pull current

spray tip off. Store spray tips in holder provided on the

accessorytray.

_i, WARNING The high pressure stream of water that

this equipment produces cancut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

• NEVERexchangespraytipswithoutthetriggerlockedonthe

spraygun.

• DONOTtwist spraytips whilespraying.

2. Select desiredspray tip:

• Fordelicate rinse (lower pressure and higher flow), for

gentle cleaningof cars/trucks, boats, RV's,patio

furniture, lawn equipment, etc., selectwhite 40° spray

tip.

• Forgeneral rinsing (medium pressure and medium

flow), idealfor most all purposecleaning such as home

siding, brick patios, wood decks, driveways and

sidewalks, garagefloors, etc., selectyellow 15° spray

tip.

• For maximum rinsing (higher pressureand lower flow),

for stubborn or hard to reachsurfacesuch assecond

story surfaces, paint removal,oil stains, rust removal

or other stubborn substances(tar, gum, grease,wax,

etc.), select red 0° spray tip.

• To applydetergent, applies project specific cleanersto

help breakdown stubborn dirt and grime on a variety of

surfaces, selectblack detergent spray tip.

3. Pull back on collar, insert newspray tip and release

collar. Tug on spray tip to make sure it is securely in

place.

UsageTips

• For most effective cleaning, keepspray tip from 8 to

24 inches (20 to 61 cm) awayfrom cleaning surface.

• If you get spray tip too close, especiallyusing a high

pressure spray tip, you may damagesurface being

cleaned.

• DONOTget closer than 6 inches (15 cm) when

cleaningtires.

Cleaning and Applying Detergent

_i, CAUTION Chemicals can cause bodily injury, and/or

property damage.

• NEVERusecaustic liquid with pressure washer.

• Use ONLYpressure washer safe detergents/soaps. Follow all

manufacturers instructions.

To applydetergent,follow thesesteps:

1. Reviewuse of spray tips.

2. Preparedetergent solution as required by job.

3. Make sure detergent shut-off valveon cleaningtank is

in "Off" position.

4. Pour detergentinto cleaningtank.

NOTE:The cleaningtank holds one gallon.

5. Make sure black spray tip is installed.

NOTE:Detergentcannot beapplied with the high pressure

spray tips (White, Yellow or Red).

6. Make sure garden hose is connectedto water inlet.

Checkthat high pressure hoseis connected to spray

gun and pump. Turn on water.

NOTICE You must attach all hoses beforeyou start the

engine.

• Startingtheenginewithoutallthehosesconnectedandwithout

thewaterturnedONwill damagethepump.

• Damageto equipmentresultingfromfailuretofollowthis

instructionwill voidwarranty.

7. Start enginefollowing instructions How to Start Your

Pressure Washer.

8. Rotatedetergent shut-off valve on cleaningtank to "On"

position (A).

14 www.troyhilt.com

9. Apply detergent to a dry surface,starting at lower

portion of areato bewashed andwork upward, using

long, even, overlapping strokes.

10. Allow detergent to "soak in"for 3-5 minutes before

washing and rinsing. Reapplyasneededto prevent

surfacefrom drying. DONOTallow detergentto dry on

(prevents streaking).

PressureWasherRinsing

ForRinsing:

1. Turn detergent shut-off valveto "Off" position.

2. Removeblack spray tip from nozzleextension.

3. Select and install desired high pressure spray tip

following instructions How to UseSpray Tips.

4. Keepspray gun a safe distance from areayou plan to

spray.

_i, WARNING Kickbackfrom spray gun cancauseyou to

fall.

• Operatepressurewasherfrom astablesurface.

• Beextremelycarefulif youmustusethepressurewasherfrom

a ladder,scaffolding,or anyothersimilarlocation.

• Firmlygraspspraygunwith bothhandswhenusinghigh

pressuresprayto avoidinjurywhenspraygunkicksback.

5. Applya high pressuresprayto asmall areaandthen

checksurfacefor damage.If no damageisfound, you

canassumeit isokay to continue rinsing.

6. Start attop of areato be rinsed,working down with same

overlappingstrokesasyou usedfor cleaning.

AutomaticCool DownSystem(ThermalRelief)

If you run the engineon your pressure washer for

3-5 minutes without pressing the trigger on the spray gun,

circulating water in the pump can reachtemperatures above

125°F (51°C).The system engagesto cool the pump by

dischargingthe warmwater ontothe ground.

Maintenance PressureWasherMaintenance

GeneralRecommendations

Regular maintenancewill improve the performance and

extend the life of the pressure washer.See anyqualified

dealerfor service.

The pressurewasher's warranty does not cover items that

havebeen subjectedto operator abuseor negligence.To

receivefull valuefrom the warranty, the operator must

maintain the pressure washer as instructed inthis manual,

including proper storage as detailedin Winter Storageand

Long TermStorage.

NOTE:Should you havequestions about replacing

components on your pressure washer, pleasecall

(888) 611-6708 for assistance.

• Some adjustmentswill needto be made periodically to

properly maintain your pressurewasher. Checkthe

spray gun and nozzleextensionassemblyfor wear.

• All maintenancein this manualand the engine

operator's manualshould be madeat leastonce each

season.

• Onceayear you should cleanor replacethe spark plug,

cleanor replacethe air filter. A newspark plug and

cleanair filter assure proper fuel-air mixture and help

your engine run better and last longer. Pleasereferto

your engineoperator's manualfor more details.

BeforeEachUse

1. Checkengine oil level.

2. Clean

3. Check

4. Check

5. Check

6. Check

leaks.

7. Rinse

debris.

water inlet screen for damage.

high pressure hosefor leaks.

detergent siphoning tube and tank for damage.

spray gun and nozzleextension assemblyfor

out garden hoseto flush out debris.

PumpOil

DONOTattempt any oil maintenanceon this pump. The

pump is pre-lubricated and sealedfrom the factory, requiring

no additional maintenancefor the life of the pump.

CleanDebris

Dailyor before use,cleanaccumulated debris from cleaning

system. Keeplinkage, spring and controls clean. Keeparea

around and behind muffler free from any combustible debris.

Inspect cooling air slots and openings on the pressure

washer.These openings must be kept cleanand

unobstructed.

Cleaningsystempartsshouldbekeptcleanto reducethe riskof

overheatingandignitionof accumulateddebris.

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE Improper treatment of pressure washer can

damageit and shorten its life.

• DONOTinsertanyobjectsthroughcoolingslots.

• Use a soft bristle brush to loosen cakedon dirt, oil, etc.

• Use a vacuum cleanerto pick uploose dirt and debris.

Checkand CleanInlet Screen

Examinethe screen on the pump's water inlet. Cleanit if the

screen is clogged or replaceit if screen is damaged.

CheckHigh PressureHose

Thehigh pressure hosecan developleaksfrom wear,

kinking, or abuse. Inspect the hoseeachtime beforeusing it.

Checkfor cuts, leaks,abrasions or bulging of cover,damage

or movement of couplings. If any of theseconditions exist,

replacethe hose immediately.

_i, WARNING The highpressure stream of water that

this equipment produces can cut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

• NEVERrepairhighpressurehose.Replaceit.

• ReplacementhoseratingMUSTexceedmaximumpressure

ratingof unit.

16 www.troybilt.com

CheckDetergentSiphoning Tube

Examinethe detergent tank and detergentsiphoning tube

and clean if clogged. The tube should fit tightly on the

barbed fitting of the pump and detergent shut-off valve.

Examinethe tube for leaks or tears. Replacethe tank or tube

if either is damaged.

CheckSprayGun

Examinethe hose connection to the spray gunand make

sure it is secure.Test thetrigger by pressing the red button

and making sure the trigger "springs back" into placewhen

you releaseit. You should not be able to press the trigger

without pressing the red button. Replacespray gun

immediately if it fails any of thesetests.

Nozzle Maintenance

A pulsing sensationfelt while squeezingthe spray gun

trigger may be caused by excessivepump pressure. The

principal causeof excessivepump pressure is a spray tip

clogged or restricted with foreign materials, such asdirt, etc.

To correct the problem, immediately cleanthe spray tip

following these instructions:

1. Shut off engine and turn off water supply.

2. ALWAYSpoint spray gun in a safe direction, press red

button and squeezespray gun trigger to release

retainedhigh water pressure.

_k WARNING The high pressure stream of water that

this equipment produces cancut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

Spraygun traps high water pressure,evenwhen engine is

stopped and water is disconnected, which can cause

injury.

• Keephighpressurehoseconnectedto pumpandspraygun

whilesystemispressurized.

• ALWAYSpointspraygunin safedirection,pressredbutton

andsqueezesprayguntriggerto releasehighpressure,every

timeyoustopengine.

3. Removespray tip from end of nozzleextension.

4. Use a small paperclip to free anyforeign material

clogging or restricting spray tip (A).

5. Removenozzleextensionfrom spray gun.

6. Using a gardenhose, remove additional debris by back

flushing water through nozzleextension. Backflush

between 30 to 60 seconds.

7. Reinstall spray tip into nozzleextension.

8. Reconnect nozzleextensionto spray gun.

9. Make sure garden hose is connectedto water inlet.

Checkthat high pressure hoseis connected to spray

gun and pump. Turn on water.

10. Start enginefollowing instructions How to Start Your

Pressure Washer.

11. Test pressurewasher by operatingwith eachquick

connect spray tip.

O-RingMaintenance

Purchasean O-Ring/Maintenance Kit, model 6048 by

contacting the nearestauthorized service center. It is not

included with the pressurewasher. This kit includes

replacemento-rings, rubber washer andwater inlet filter.

Referto the instruction sheetprovided in the kit to service

your unit's o-rings.

_k WARNING The high pressure stream of water that

this equipment produces can cut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

• NEVERrepairleakingconnectionswithsealantofanykind.

Replaceo-ringor seal.

EngineMaintenance

Seethe engine operator's manualfor instructions on howto

properly maintain the engine.

_i, CAUTION Avoid prolonged or repeated skin contact

with used motor oil.

• Used motor oil has beenshown to causeskin cancer in certain

laboratory animals.

• Thoroughly wash exposed areaswith soapandwater.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOILTOCOLLECTIONCENTERS.

InspectMuffler and Spark Arrester

Inspect the muffler for cracks, corrosion, or other damage.

Removethe spark arrester, if equipped,and inspectfor

damageor carbon blockage. If replacementparts are

required, make sure to useonly original equipment

replacementparts.

_i, WARNING Contact with muffler area can result in

serious burns.

heat/gases can ignite

Exhaust

combustibles, structures or damage

fuel tank causing a fire.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat least5 feet (152 cm) of clearanceon all sidesof

pressure washer including overhead.

• It is aviolation of California Public Resource Code,Section

4442, to use or operate the engineon anyforest-covered,

brush-covered, or grass-covered land unlessthe exhaust

system is equipped with aspark arrester, as defined in Section

4442, maintained ineffective working order. Other statesor

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

to obtain a sparkarrester designed for the exhaust system

installed on this engine.

• Replacement parts must bethe sameand installed in the same

position as the original parts.

AfterEachUse

Water should not remain in the unit for long periods of time.

Sediments or minerals can deposit on pump parts and freeze

pump action. Follow these procedures after every use:

1. Flush detergent system by turning its detergent shut-off

valve to "On" position and run pressurewasher with

black spray tip. Flush for one to two minutes.

2. Shut off engine, turn off water supply, point gun in a

safe direction, press red button and squeezetrigger to

relievetrapped pressure, and let engine cool.

_i, WARNING The highpressure stream of water that

this equipment produces can cut through skin

and its underlying tissues, leadingto serious

injury and possible amputation.

Spray gun traps high water pressure,evenwhen engine is

stopped and water is disconnected, which can cause

injury.

• Keephighpressurehoseconnectedto pumpandspraygun

whilesystemispressurized.

• ALWAYSpointspraygunin safedirection,pressredbutton

andsqueezesprayguntriggerto releasehighpressure,every

timeyoustopengine.

3. Disconnect hosefrom spray gun and high pressure

outlet on pump. Drainwater from hose, spray gun, and

nozzleextension. Usea ragto wipe off the hose.

4. Placethe spray gun, nozzleextensionand spray tips in

the accessorytray. Hanghigh pressure hose on hook

attachedto accessorytray.

5. Empty pump of all pumped liquids by pulling recoil

handle about six times. This should remove most liquid

in pump.

6. Store unit in a clean,dry area.

7. If storing for more than 30 days,see Long Term

Storageon next page.

_i, WARNING Fueland itsvapors areextremely

flammable and explosive.

Fireor explosioncan causesevere burns

or death.

WHENSTORINGFUELOREQUIPMENTWITHFUELINTANK

• Storeawayfrom furnaces,stoves,waterheaters,clothes

dryers,orotherappliancesthathavepilotlightor other

ignitionsourcebecausetheycanignitefuelvapors.

18 www.troybilt.com

Storage

Winter Storage

NOTICE You must protect your unit from freezing

temperatures.

• Failuretodo sowill permanentlydamageyourpumpandrender

yourunitinoperable.

• Freezedamageisnotcoveredunderwarranty.

To protect theunit fromfreezingtemperatures:

1. Empty cleaningtank asfollows:

a. Disconnect hoseconnectedto injection fitting on

pump. Placeend of hose into suitable container.

b. Rotatedetergent shut-off valve to "On" position and

open the tanks cover. Gravitywill empty tank

contents into container.

c. Reconnect hoseto injection fitting on pump. Add

0.5 quart of cleanfresh water to cleaningtank and

close tanks cover.

2. Flush detergent system by turning its detergentshut-off

valveto "On" position and run pressurewasher with

black spray tip. Flush until tank is empty. Turn its

detergent shut-off valveto "Off" position.

3. Follow steps 2-5 in the previous section After EachUse.

4. Use pump saver, Model 6039, to treat pump. This

minimizes freezedamageandlubricates pistons and

seals.

5. If pump saver is not available,connect a 3-foot (1 m)

section of garden hoseto water inlet adapter. Pour

RV-antifreeze(antifreezewithout alcohol) into hose.

Pull recoil handle twice. Disconnect3-foot (1 m) hose.

6. Store unit in a clean,dry area.

LongTerm Storage

If you do not plan to usethe pressure washer for morethan

30 days,you must preparethe engine and pump for long

term storage.

ProtectFuelSystem

FuelAdditive:

Fuelcan becomestale when stored over 30 days.Stalefuel

causesacid and gum deposits to form in the fuel system or

on essentialcarburetor parts. To keepfuel fresh, use Briggs

& Stratton FRESHSTART® fuel stabilizer, availableasa

liquid additive or a drip concentrate cartridge.

Thereis no needto drain gasolinefrom the engine if a fuel

stabilizer is added according to instructions. Runthe engine

for 2 minutes to circulate the stabilizerthroughout the fuel

system. The engine andfuel canthen be stored up to

24 months.

If gasoline in the enginehasnot beentreated with a fuel

stabilizer, it must be drained into an approvedcontainer. Run

the engine until it stops from lack of fuel. Theuse of a fuel

stabilizer in the storage container is recommendedto

maintain freshness.

Storing the Engine

Seethe engine operator's manualfor instructions on how to

properly preparethe engine for storage.

Protectingthe Pump

To protect the pump from damagecaused by mineral

deposits or freezing, use PumpSaver,Model 6039, to treat

pump. This preventsfreezedamageand lubricates pistons

and seals.

NOTE:PumpSaveris availableas an optional accessory. It is

not includedwith the pressure washer. Contactthe nearest

authorized servicecenter to purchase PumpSaver.

NOTICE You must protect your unit from freezing

temperatures.

• Failureto dosowillpermanentlydamageyourpumpandrender

yourunitinoperable.

• Freezedamageisnotcoveredunderwarranty.

To use PumpSaver,makesure the pressure washer is turned

off and disconnectedfrom supply water. Readandfollow all

instructions and warnings given on the PumpSaver

container.

OtherStorageTips

1. DONOTstore fuel from one seasonto another unless it

has beentreated as described in Protect FuelSystem.

2. Replacefuel container if it starts to rust. Rustand/or

dirt in fuel can cause problems if it's usedwith this

unit.

3. Cover unit with a suitable protective coverthat does not

retain moisture.

_k WARNING Storagecovers can be flammable.

• DONOTplaceastoragecoveroverahotpressurewasher.

• Letequipmentcoolfor a sufficienttime beforeplacingthe

coverontheequipment.

4. Store unit in a cleanand dry area.

Troubleshooting

Problem

Pumphasfollowingproblems:failure

toproducepressure,erraticpressure,

chattering,loss ofpressure,low water

volume.

Detergentfails to mixwith spray.

Enginerunsgoodat no-loadbut "bogs"

when loadis added.

Enginewill not start;or startsand runs

rough.

Cause

1. Low pressure spray tip installed.

2. Water inlet is blocked.

3. Inadequatewater supply.

4. Inlet hose is kinked or leaking.

5. Cloggedinlet hosescreen.

6. Water supply is over IO0°F.

7. High pressure hoseis blocked or

leaks.

8. Spray gun leaks.

9. Spray tip is obstructed.

10. Pump is faulty.

1. Detergentshut-off valve is in "Off"

position.

2. High pressure spray tip installed.

Enginespeedis too slow.

1. Low oil level.

2. Dirty air cleaner.

3. Outof fuel.

4. Stalefuel.

5. Spark plug wire not connectedto

spark plug.

6. Badspark plug.

7. Water in fuel.

8. Excessivelyrich fuel mixture.

Outof fuel.

Correction

1. Replacewith high pressure spray

tip.

2. Clearinlet.

3. Provideadequatewater flow.

4. Straighten inlet hose, patch leak.

5. Checkand clean inlet hose screen.

6. Providecooler water supply.

7. Clearblocks in outlet hose.

8. Replacespray gun.

9. Cleanspray tip.

10. Contact local servicefacility.

1. Rotatedetergent shut-off valveto

"On" position.

2. Replacewith low pressure spray

tip.

Move throttle control to FASTposition. If

enginestill "bogs down",contact local

servicefacility.

1. Fillcrankcaseto proper level.

2. Cleanor replaceair cleaner.

3. Fillfuel tank.

4. Drainfuel tank;fill with fresh fuel.

5. Connectwire to spark plug.

Engineshutsdownduringoperation.

Enginelackspower. Dirty air filter. Replaceair filter.

6. Replacespark plug.

7. Drainfuel tank;fill with fresh fuel.

8. Contact local servicefacility.

Fillfuel tank.

20 www.troybilt.com

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Troybilt 020344-2 Owner's manual

Brand: Troybilt

Model: 020344-2

Category: High-pressure cleaners

Type: Owner's manual

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