Kenmore 415.161110 Owner's manual

Brand: Kenmore

Model: 415.161110

Category: Barbecues & grills

Type: Owner's manual

This manual is also suitable for

Assembly instructi0ns/Use and Care Manual NO

Liquid PropaneGasGrill

Model No. 415.t61110

This Grill is For

Outdoor Use Only

ASSEMBLY

* Read this manua_ before cooking on

gril, FaiJure to foJJow alJ

manufacturers' instructions could

resumt in fire or expmosion which could

cause property damage, persona_

injury or death,

oCombustion by-products produced

when using this product contain

chemicams known to the State of

California to cause cancer, birth

defects, or other reproductive harm,

CAUTION

• Read and follow alt Safety

Statements, Assembly hstructions

and Use & Care Directions before

attempting to assemble and cook,

• Some parts may contain sharp edges,

especially as noted in these

instructions, Wear protective g_oves

if necessary,

oPaRs

oAssembly

, Safety Rules

. Use and Care

* Troubleshooting

, EspaSoL p. 33

Assembmy Questions?

Cal_ i-800-24i-7548

Parts Ordering:

Call 1-800-4-MY-HOME ®

To mnstaHedAssembmer: Leave

these instructions with

consumer,

To Consumer: Keep this

manuam for future reference,

Sears, Roebuck and Co., Hoffman Estates, JL 60179 U.S.A.

P_intedin USA

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use shah

not be stored in the vicinity of this or any

other app(iance.

FOR YOUR SAFETY

[f you smeil gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. if odor continues, immediately call your

gas supp(ier or your fire department.

Call Grill Service Center For Help And Parts

If you havequestions or need assistance during assembly,

please ca!) 1o800o241o7548,Youwill be speaking to a

representative of the grill manufacturer and nota Sears

employee, Toorder new parts call Sears at Io800o4oMyoNOME®,

Product Record

iMPORTANT:Fillout theproductrecordinformationbelow.

Model Number

Serial Number

Date Purchased

See ratinglabelongrillforserialnumber,

CAUT(ON

For residential use only, Do not use for commercial

cooking.

Safety Symbols

The symbols and boxes shown below explain what each heading

means, Read and follow all of the messages found throughout

the manual,

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious iniury,

WARN(NG: Be alert to the possibility ofserious bodily iniury

if the instructions are notfollowed, Be sureto read and

carefully follow all of the messages,

(zL( c, roD.

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate iniury,

Installation Safety Precautions

• Usegrill only with LP (propane) gas and the regulator/valve

assembly supplied,

Gril! insta)lationmust conformwith Ioca)codes, or in their

absence with National Fuel Gas Code, NFPA 54 / ANSI

Z223.1, Handlingand storage of LP cylinders must conform to

LP Gas Code NFPNANS) 58. Gri)lis not for use inoron

recreat)onal vehicles and/or boats,

All e)ectrical accessories (such as rotisserie) must be

electrically grounded in accordancewith localcodes, or

National Electrical Code, ANSI / NFPA 70. Keep any

electrica)cords and/orfuel supply hoses away from any hot

surfaces,

, This grill is safety certifiedfor outdoor use in the United States

only, Do not modify for use in any other Iocat)on,Modification

will result in a safety hazard,

2,463351605

Repair Protection Agreements

Congratulations on making a sma,,tpurc,Sase,Your new

Kenmore®product is designed and manufactured for years of

dependable operation. But like all products, it may require repair

from time to time. That's when having a Repair Protection

Agreement can save you money and aggravation.

Purc,_asea Repair ProtectionAgreement now and protect

yourself from unexpectedhassle and expense,

Here's what's included in theAgreement:

[] Expert service by our 12,000 professional repair specialists

[] UnJimited service and no charge for parts and labor on all

covered repairs

[] Product repJacement if your covered product can't befixed

[] Discount of 10%from regular price of service andservice*

related parts not covered by the agreement; also, 10% off

regular price of preventive maintenance check

[] Fast help by phone- phone support from a Sears

technician on products requiring in-home repair,plus

convenient repair scheduling

Once you purchase the Agreement, a simple phone call is all that

it takes for you to schedule service. You can call anytime day or

night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have

access to over 4.5 millionquality parts and accessories. That's

the kind of professionalism you can count on to help prolong the

life of your new purchase for years to come. Purchase your

Repair ProtectionAgreement today!

Some limitations and exclusions apply.

For prices and additional information call 1o800o827o6655.

Sears Installation Service

For Sears professional installation of home appliances, garage

door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME®

KENMORE GRILL WARRANTY

Full 1-YearWarranty on Grill

Forone year from the date of purchase Searswill repair or

replace, at our option, any grill part (except for paint finish)

that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the designated

time periods listed below, Sears will replace the following grill

parts if they are defective in material or workmanship. You

will be charged for labor.

. Lifetimeof Grill:AluminumTopand Bottom Castings

(exceptfor paintfinish)

. 2 years: BurnerAssembly

WARRANTY SERVICE

Warranty service isavailable bycontacting Sears at

1-800-4-MY-HOME®.

WARRANTY RESTRiCTiONS

This warranty is void ifgrill is usedfor commercial or rental

purposes,

This warranty applies only when the grill is used in the United

States.

This warranty gives you specific lega!rights, and you may

also have other rights which vary from state to state.

Sears, Roebuckand Co., Dept. 817WA,

Hoffman Estates, IL60179

463351605.3

Key_

Description Part#

LegAssembly................... 7000865

BottomShelf.................... 7000506

#10-16xl/2' Self-TapScrew ........ 7000737STD611005

LegExtender.................... 7000320

"U"Nut1/4-20................... 7000185

1/4-20x6"TankThumbscrew....... 7000355

1/4-20FlangedHexNut........... 7000394

#10-24xl/2" WasherHeadScrew.... 7000829

AxleRod....................... 7000265

Wheel......................... 7000262

Rail........................... 7000652

HeatShield..................... 7000388

FrontPanel..................... 7000897

PushFastener................... 4080112

GrillBottom..................... 7000846

Carrj-OverTube................. 7000278

PalNut ........................ 7000132

CastingBumper................. 7000184

Burner......................... 7000083

#10-I" Self-TapScrew ............ 4080716

Electrodew/WingNut............. 7000378

ControlPanel ................... 7000863

Valve/Hose/RegulatorAssembly..... 7000335

IgnitorModule................... 7000160

Description Part#

IgnitorWire..................... 7000893

Shelves........................ 7000291

TopCasting..................... 7000654

BezelTemperatureGauge......... 4157169

TemperatureGaugew/WingNut..... 4157171

LogoPlateAssembly ............. 4157167

ShoulderBolt ................... 7000186

ControlKnob.................... 7000312

CondimentBasket................ 7000242

VaporizerTents.................. 7000044

CookingGrid,8"x15".............. 7000027

WarmingRack .................. 7000180

Handle......................... 7000199

#10-24WingNut................. 4080063STD541610

IgnitorButtonw/Battery............ 7000162

GreaseTray .................... 7000042

GreasePan..................... 7000046

4_463351605

/27

_ <-----o-31

28_

30 -__

3 3

17_-_ °_17

19 _ _19

20_. - 4-77" 20

_--__- 18

4-.fJ 3

3X---_o

o_3

3/,v _

........_ ..... 5

o_-_ 8

463351605_5

Use included Phillips head screwdriver to assemble your grill,

Sizeandtypeofhardwareusedinassemblyofyourgrillmayvary,butwillnotaffectgrillintegrity,performanceor assembly.

"NEW"

T. L M.- TorqueLockingMethod

Screw+ ThruPart+ FormedLock= Solid Lock Cart Structure

ThruPart

, ThecartassemblyutilizesthenewT.L.M.fasteningmethod.

, Noneedfor theold style"Bolt&Nut" combination

FormedLockingSystem

Cart Assembly

Placebottom shelf on tableor grill container.

insert tabs on leg assembliesinto [eftand right sides of bottom shelf.

Attach leg assemblies with onescrew on eachside.

Qty:8

LegAssembly

BottomShelf

Correctlyassembledlegs

6_463351605

LegExtenders,Axb Rods,Wheelsand TankThumbscrew

Turncart upsidedown.

insert leg extenders. Checkto makesure bg extenderis all theway

into the bg. f---...

Attach u-nut to tab. Seeenlargementof u-nutfor correct position.

Threadtank thumbscrew into hob and u-nut Screwflanged hex

nut onto endof tank thumbscrew.

Attach washer headscrew to axlerod. Slidewheel on axle rod. 7

Insertaxle rodtwheelinto large hole in bottom shelf.Attach other Qty:1

wheel andwasher headscrew.

LegExtender

Correctposition

AxleRod

Wheel

Qty:1

Nottoscale

Qty:1

Nottoscale

Qty: 2

Hubon wheelfaces

intogrillbottom

Stand cart upright and remove

cardboard sleeves

463351605_7

RailAssembly

Overlap rails (all identical) and hook tabs into slots. Pull rails

to latch.

Attach rail to legswith two screws in eachcorner.

HINT:

Firmly push rail down into leg notches.Attach lowerscrewfirst.

Attach one screw in center of eachrail.

Qty:10

Rail

8,483351805

Hose HeatShieRd

Attach hose heatshield to right side of cart.

Qty:2

Rightsideofcart

Front Panel

Placepush pins halfway into bottom of front panel

Rotatefront panelup, insert push pins.

Pushbottom push pins in all the way.

Qty:4

463351605,9

Grill Bottom Assembly

Angle grill bottom assembly around and under therails.

Makesureribs on eachsideof bottom casting arenestled

into notches on casting seat.

Attach four screws inside grill bottom and into casting seat.

Qty:4

CastingSeat

Grill Bottom

10,463351605

Electrodewith Wing Nut or Nut

inside bottomcasting insert electrode and attach

with wing nut or nut.

Viewofelectrodeattachedandaligned

witha portholeintheburner.

..... WingNutor Nut

Fingertighten only

Front

Electrode

463351605_11

Console Assembly

Holdcontrol panel dose to bottom casting, Feedthe

vaive/hoselreguiatorassembly over thefront panelso that it

hangsinside thecart.

Attach ignitor wire to electrode.

Position valves into burner tubes (seeburner-valveview). Rotate

control panelup and restflange over rail.

Attach control panel to legs with two screws on eachside.

Qty:4

Correctly assembledburner tube andvalve.

BurnerTubes

/ /

ControlPanel

--- Valve/Hose

RegulatorAssy

12_4{}3351605

Shelves

Snapshelvesinto small slots on rail.

Tab fully secured

Shelf

4¢3351605_13

VaporizerTents,Cooking Grids,Warming Rack,Battery, Ignitor Button,

Control Knobs,Top Casting, Handleand CondimentBasket

Placevaporizer tents directly over burners.

Placecooking grids onto grid rests.

Placewarming rack onto gd[[ bottom.

Insert+side of battery into ignitormodule.Notecorrect position to hold

ignitor button. Push on button onceto engageseal.

Pushcontrol knobs onto valvestems.

Attach top casting with shoulder bolts.

Attach handle with wing nuts.

Inserttabs on condiment basket into holes in front pane[. Securebasketto

front panelusing one push fastener.

BezelTemperatureGauge

LogoPlate

31"

Qty,2

TemperatureGauge

Qty:1

VaporizerTent

Rack

Cooking /

Grid ,'

/ z

/ Bezel

Button

.... ControlKnob

Condiment -"'J-

Basket

14_463351605

LPTank

LPtank issold separately.Useonly with an

(over-fill protection device) OPDequipped

LPtank. Fill and leakcheck beforeattaching

togrill and regulator.

PlaceLP tank into hole in bottom shelf.

Fingertighten tank thumbscrewto hold

LPtank securely in place.

CAUTION

° Tankcollar opening must face tofront of cartonce

tank is attached.

• Failureto install tank correctly mayallow gas hoseto

bedamagedin operation, resulting in the risk offire.

SeeUseand Caresection to correctly LeakTestand

perform the Burner FlameCheck,

GreaseTrayand GreasePan

Slidegreasetray onto grill bottom.

Slidegreasepan onto greasetray.

Failureto install the greasetray and grease

panwill cause hotgreaseto drip from bottom

of grill with risk of fire or property damage.

GreaseTray

GreasePan

Donotbeconcernedifyouhavesome

hardwareleftover.Extrahardwarehasbeen

includedto makesureyouhaveenough,

463351605_15

Never fill the cyJinder beyond 80% full. An overfiiled

spare LP tank is hazardous due to possible gas

released from the safety relief valve.

• When LP tank is over 80% full, the safety relief valve on

the LP tank could activate, releasing gas and cause an

intense fire with risk of property damage, serious

injury or death.

• NEVER store a spare LPtank under or near grill or in

enclosed areas.

• Jfyou see, smell or hear escaping gas, immediately get

away from the LPtank/grill and call your fire

department.

• All spare LPtanks must have safety caps installed on

the LP tank outlet.

LP Tank Removal Transport And Storage

. Turn OFF all control knobs and LP tank valve.Turn coupling

nut counterclockwise by hand only - do not use tools to

disconnect. Lift LP tank wire upward off of LP tank collar, then

lift LP tank up and off of support bracket. Installsafety cap onto

LP tank valve.Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

LPTankValve

SafetyCap

Retainer Strap

. A disconnected LP tank in storage or being transported must

have a safety cap installed (as shown). Do not store an LP tank

in enclosed spaces such as a carport, garage, porch, covered

patio or other building. Never leavean LP tank inside a vehicle

which may become overheated bythe sun.

. Do not store an LP tank in an area where children play.

16,463351605

LP Tank

• The LP tank used with your grill must meet the following

requirements:

• Use LP tanks only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 Ib. (9 kg.)

capacity maximum.

. LP tanks must be constructed and marked in accordance with

specifications for LP tank of the U.S. Department of

Transportation (DOT). See LP tank collar for marking.

• LP tank valve must have:

. Type I outlet compatible with

regulatoror grill.

. Safetyrelief valve.

. ULlisted Overfill Protection

OPDHandWheel

Device(OPD). This OPDsafety

feature is identified bya unique triangular hand wheel. Use

only LP tanks equipped with this type of valve.

. LP tank must be arranged for vapor withdrawal and include

collar to protect LP tank valve.

LP (Liquefied Petromeum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

• LP gas is highlyflammable and may ignite unexpectedly when

mixed with air.

LP Tank Filling

• Useonly licensed and experienced dealers.

• LP dealer must purge tank beforefilling.

• Dealer should NEVERfill LP tank more than 80% of LP tank

volume. Volume of propane in tank will vary by temperature.

• A frosty regulator indicates gas overfil!. Immediatelydose LP

tank valve and call local LP gas dealer for assistance.

. Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

. Toremove gasfrom LP tank, contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies"for nearest certified LP

dealers.

LP Tank Exchange

, Many retailers that sell grills offer you the option of replacing

your empty LP tank through an exchange service, Useonly

those reputable exchange companies that inspect, precision fill,

test and certify their cylinders, Exchange your tank only for

an OPD safety feature.equipped tank as described in the

"LP Tank" section of this manual,

Always keep newand exchanged LP tanks in upright position

during use, transit or storage.

, Leak test new and exchanged LP tanks BEFORE

connecting to grill.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turnall control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a

full stop,

4. Remove the protective cap from LP tank valve.Always use

capand strap supplied with valve.

LP Tank Leak Test

Foryour safety

• LeaktestmustberepeatedeachtimeLPtankisexchangedor

refilled,

Do not smoke during leak test.

• Do not use an open flame to check for gas leaks.

• Grill must be leak tested outdoors in a weIFventilated area,

away from ignition sources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames

or sparks,

, Usea clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by arrows

in figure below. Leaks are indicated bygrowing bubbles.

If "growing" bubbles appear do not use or move the LP tank.

Contact an LP gas supplier or your fire department!

,& Do not use household cleaning agents. Damage to gas

train components can result.

SafetyReliefValve

...... OPDHandWheel

Type1 outlet with

threadon outside

Strapand Cap

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of

the valve.

5. Hold regulator and insert nipple into LP

tank valve. Hand-tightenthe coupling

nut, holding regulator in a straight line

with LPtank valve so as not to cross*

thread the connection.

Nipplehas to be centered

into the LPtank valve.

463351605,17

Holdcoupling nut and regulator

asshown for proper connection

to LP tank valve.

Leak Testing Valves, Hose and Regulator

1, TurnaHgrilJcontrol knobs to OFF.

Be sure regulator is tightly connected to LP tank.

Completely open LP tank valve byturning OPD hand wheel

counterclockwise, if you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct

before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME®.

4, Brush soapy solution onto areas where bubbles are shown in

picture below:

6. Turnthe coupling nutclockwise and tighten to a full stop. The

regulatorwill seal on the back*checkfeature in the LPtank

valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

if you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. if you are still unable to complete the

connection, do not use this regulator!

. Donot insert any tool orforeign obiects into the valve outlet

or safety reliefvalve. You may damage the valve and cause

a leak. Leaking propane may result in explosion, fire, severe

personal injury,or death..

If a leak isdetected at any time, STOPand call the fire

department.

If you cannot stop a gas leak, immediatety dose LP tank

valve and call LP gas supplier or yourfire department!

A Never remove threaded

orifice atend of valve.

5. If "growing" bubblesappear, there is a leak. Close LP tank

valve immediately and retighten connections. If leaks cannot

be stopped do not try to repair. Call Searsfor replacement

parts at 1-800-4-MY-HOME®,

6. Always dose LPtank valve after performing leak test by

turning hand wheel clockwise.

. Never attempt to attach this grill to the self-contained LP gas

system of a camper trailer or motor home.

. Donot usegrill until leak-tested.

18,463351605

For Safe Use Of Your Gritl And To Avoid Serious

Injury:

• Donot letchildren operate or play near grill,

• Keep grill area clear and free from materials that burn,

• Donot block holes in bottom or back of grill,

• Check burnerflames regularly,

• Use grill only in well*ventilated space, NEVER use in

enclosed space such as carport, garage, porch, covered

patio, or under an overhead structure of any kind,

• Donot usecharcoal or ceramic briquets in a gas grill,

(Unlessbriquets are supplied wib your grilL)

• Use grill at Jeast3 ft. from any wall or surface. Maintain

10ft. clearance toobjects that can catch fire or sources of

ignitionsuch as pilot lights on water heaters, live electrical

appliances, etc,

• Apartment Dwellers:

Checkwith management to learn the requirements and fire

codes for using an LP gas grill in your apartment complex. If

al!owed, use outside on the ground floor with a three (3) foot

clearance from walls or rails, Do not use on or under

balconies,

• NEVER attempt to light burner with lid closed. A buildup

of non-ignited gas inside a closed grill is hazardous.

• Never operate grill with LP tank out of correct position

specified in assembly instructions.

Always close LPtank valve and remove coupling nut

before moving LP tank from specified operation

position.

Safety Tips

,& Beforeopening LP tank valve, check the coupling nut for

tightness,

,& When grill is not in use, turn offall control knobs and LP tank

valve,

,& Never move grill while in operation or still hot,

,& Use long*handled barbecue utensils and oven mitts to avoid

burnsand splatters,

,& Maximum load for shelves is 10 Ibs,

,& The grease cup must be attached to grease tray and emptied

after each use, Do not remove grease cup until grill has

completely cooled,

,& If you notice grease or other hot material dripping from grill

onto valve, hoseor regulator, turn off gas supply at once,

Determinethe cause, correct it, then dean and inspect valve,

hoseand regulator before continuing, Perform a leaktest,

,& The regulator may make a humming or whistling noiseduring

operation, This will not affect safety or use of grill,

,& If you have a grill problem see the "TroubleshootingSection",

If the regulator frosts, turn off grill and LP tank valve

immediately. This indicates a problem with the tank and it

should not be used on any product. Return to suppmier!

463351605,19

CAUTION

• Putting out grease fires byclosing the lid is not

possible. Grills are we))ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result. If a grease fire develops, turn knobs and LP tank

off.

• Do not leave gri)) unattended while preheating or

burningoff food residue on high. If gri)) has not been

regularly cleaned, agrease fire can occur that may

damage the product. Follow instructions on General

Grill Cleaning and Cleaning The Burner Assembly to

prevent grease fires.

Match-Lighting

A Do not lean over grill while lighting.

1, Open lid. Turnon gas at LP tank.

2. Place lit match into match lighting hole from outside of grill

bottom (as shown).

3. Push in and turn right knob to_i preheat position. Be sure

burner lights and stays lit.

4. Light left burner by pushing )eft knob in and turning to

preheat position.

After Lighting: Turn knobs to HI for warm-up.

Ignitor Lighting

A Do not lean over grill while lighting.

1. Open lid. Turnon gas at LP tank.

2. Turn )eft knob to _ preheat to light.

3. Push and hold ignitor button to light. Be sure burner lights and

stays )it.

4. If burner does not light, turn knobs to OFF, wait 5 minutes, try

again.

5, Once left burner is lit, turn right knobto _ preheat to light.

6. If ignitor does not work, wait 5 minutes, then follow match

lighting instructions.

After Lighting: Turn knobs to HIGH position for warm-up. Do

notwarm up grill with knobs in _ preheat pos)tion.Knobs and

handle will become uncomfortably hot if left in preheat

position.

-_ Matchlightinghole

Hose Check

Beforeeach use, check to see if hoses are cut, worn or kinked.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified in the Parts List.

CAUT(ON

If burner does not light, turn knobs to OFF, wait 5

minutes, and try again. Always close valve during the 5

minute waiting period. If the burner does not ignite with

the valve open, gas will continue to flow out of the burner

and could accidentally ignite with risk of injury.

Normal Kinked

Hose Hose

Before Your First Cookout

Light burners, check to make sure they are lit, dose the lid and

warm up grill on HIGHfor 15 minutes. This curing of paint and

parts will produce an odor only on first lighting.

Burner Flame Check

. Light burner, rotate knobs from HI to LO. Youshould see a

smaller flame in LO position than seen on HI.Always check

flame pdor to each use. If only lowflame is seen refer to

"Sudden drop or low flame" in the TroubleshootingSection.

20,463351605

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Kenmore 415.161110 Owner's manual

Brand: Kenmore

Model: 415.161110

Category: Barbecues & grills

Type: Owner's manual

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