ICM Controls ICM284 Installation guide

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ICM284
Fixed Speed Furnace Control Replacement Module
Replaces York modules: 03101280000, 100-825-04, 031-00661-701, 031-01280-000, HS 8201, 100-00825-04
Safety Considerations
Only trained personnel should install or service heating equipment. When working with
heating equipment, be sure to read and understand all precautions in the documentation,
on labels, and on tags that accompany the equipment. Failure to follow all safety
guidelines may result in damage to equipment, severe personal injury or death.
Introduction
The ICM284 xed speed furnace control replaces the following York modules:
03101280000, 100-825-04, 031-00661-701, 031-01280-000, HS 8201, 100-00825-04
Specifications
Electrical
Voltage Range: Line (208 to 240 VAC) @ 60Hz
Ignitor: 5A @ 30 VAC
Cool Blower: 30A, 2HP, 240 VAC
System Tests
Step 1: Flame Sensor Operation
Connect a DC microammeter in series with ame sensor. Initiate a heat call. After burners
ignite and stabilize, measure ame current. Nominal ame current is between 2.0 and 4.0
microamps DC. If ame current reading is less than 2.0 microamps DC, either replace or
remove and clean ame sensor with a ne grade steel wool. When the ame current falls
to 0.5 microamps DC, the furnace control will lock out.
Step 2: System Operation
1. Perform necessary safety checks. Consider ame safety, limit switch, and vent system.
2. Operate unit through a complete call for heat cycle.
Electrostatic Discharge (ESD) Precautions
CAUTION!
Use caution when installing and servicing the furnace to avoid and control
electrostatic discharge; ESD can impact electronic components. These precautions
must be followed to prevent electrostatic discharge from hand tools and personnel.
Following the precautions will protect the control from ESD by discharging static
electricity buildup to ground.
1. Disconnect all power to the furnace. Do not touch the control or the wiring prior to
discharging your body’s electrostatic charge to ground.
2. To ground yourself, touch your hand and tools to a clean, metal (unpainted) furnace
surface near the control board.
3. Service the furnace after touching the chassis. Your body will recharge with static
electricity as you shufe your feet or move around, and you must reground yourself.
4. Reground yourself if you touch ungrounded items.
5. Before handling a new control, reground yourself; this will protect the control. Store
used and new controls in separate containers before touching ungrounded objects.
6. ESD damage can also be prevented by using an ESD service kit.
Step 1: Remove Existing Control
CAUTION!
To service control, and prior to disconnection, label all wires. Failure to do so may
result in wiring errors which can cause dangerous operation.
1. Turn thermostat to OFF position or set it to the lowest possible setting.
2. Turn OFF electrical supply to furnace.
3. Turn OFF gas supply to furnace.
4. Remove furnace blower and control access doors.
CAUTION!
Failure to turn off gas and electric supplies can result in explosion, re, death, or
personal injury.
6. Disconnect thermostat wires and humidier wires (if equipped with a humidier).
7. Disconnect line voltage, blower, electronic air cleaner wires (if equipped), and
transformer wires.
8. Remove screws or any other fasteners and old circuit board.
9. Examine control and control box to check for water stains.
10. Make repairs if any sources of water leakage are found. Be sure to check humidiers,
evaporator coils, and vent systems in the area of the control.
Step 2: Install the New Control
1. Ground yourself. When handling circuit board, hold it by the edges.
2. Fasten circuit board with retaining screws.
3. Connect all line voltage, low voltage, and accessory wires.
4. Connect a 9-pin Molex connector to circuit board.
Wiring Diagram Legend
HT1
HT2
TR
YM
MV
FS
RS1
RS2
HL1
HL2
LP1
LP2
HP1
HP2
CS1
CS2
HS1
HS2
B
B
B
CL1
L1
DM2
DM1
CL2
RED
BLU BRN
BRN
YEL
RED
PRP
PRP
BLK
BLK
RED
RED
ORN
ORN
BRN
BRN
BRN
BLK
BLK
HSI
CS
HL
RS FLAME
SENSOR
1 2MV
1M
G
Y
W
R
C
EC1
EC2
HM1
HM2
BLK
(HI) BLK
(MED) BLU
(LOW) RED
BLK YEL
RED
208V
PRP
BRN
230V
PRI
SEC 24V
3RC YEL
BRN 2RC YEL
BLKBLK DRAFT
MOTOR
YEL
BLK
OD FAN
MOTOR
ID FAN
MOTOR
BLU
COMP
YEL
BLK C S
R
RED
YEL
YEL
1RC
1SC
L2
T9
L1
T8
YEL
1M-2T21M-1 T1
BLKBLK
BLK
BLK
CCH
YEL
SR
1
2
5
CB
POWER SUPPLY
208/230
TO ROOM
THERMOSTAT
ICM284
CONTROL BOARD
Cooling unit with gas heat (MED, LOW)
Wiring Diagrams
J2
J28
J26
J27
J25
J21
HSI
EAC
HUM HM1
HM2
EC1
EC2
HS1
HS2
LP1
B
CS2
MV
CS1
HL2
HL1
RS2
RS1
HP1
LP2
HP2
B
YM
J23
J11
J7
J12
J16
CON2-1
J17
CON2-2
C
M
LP
HP
GAS
VALVE
COMPR
R
G
Y
W
C
B
TR
CL2
HT2
J20
J22
CON2-7
CON2-6
J13
J10
J15
J29
J14
CON2-5
CON2-3
CON2-4
24V VAC
208/230 VAC
J18
J24
HL
RS
CS
MED
LOW
HI CAP
COM
208/230 VAC
L1 L2
CL1 HT1DM1
J5 J6J8
J4
J3
DM2
J1
FS
TO ROOM
THERMOSTAT
BLOWER
MOTOR
DRAFT
MOTOR
FLAME
SENSE
FLAME
PROBE
ICM284
CONTROL BOARD
Cooling unit with gas heat (HI, MED)
ONE-YEAR LIMITED WARRANTY
The Seller warrants its products against defects in material or workmanship for a period of one (1) year from the date of manufacture.
The liability of the Seller is limited, at its option, to repair, replace or issue a non-case credit for the purchase prices of the goods which
are provided to be defective. The warranty and remedies set forth herein do not apply to any goods or parts thereof which have been
subjected to misuse including any use or application in violation of the Seller’s instructions, neglect, tampering, improper storage,
incorrect installation or servicing not performed by the Seller. In order to permit the Seller to properly administer the warranty, the Buyer
shall: 1) Notify the Seller promptly of any claim, submitting date code information or any other pertinent data as requested by the Seller.
2) Permit the Seller to inspect and test the product claimed to be defective. Items claimed to be defective and are determined by Seller
to be non-defective are subject to a $30.00 per hour inspection fee. This warranty constitutes the Seller’s sole liability hereunder and is
in lieu of any other warranty expressed, implied or statutory. Unless otherwise stated in writing, Seller makes no warranty that the goods
depicted or described herein are t for any particular purpose.
LIAF053-3
Patent No. 424,953
7313 William Barry Blvd., North Syracuse, NY 13212
(Toll Free) 800-365-5525 (Phone) 315-233-5266 (Fax) 315-233-5276
www.icmcontrols.com
B 24vac Common
CAP Capacitor
CCH Crank Case Heater
CL1 L1 Input
CL2 Blower Motor output
COMP Compressor Motor
CS1 Centrifugal Input Switch
CS2 Centrifugal Output Switch
DM1 Draft Motor L1 Input
DM2 Draft Motor L1 Output
EAC Electric Air Cleaner
EC1 Electric Air Cleaner Output 24vac Hot
EC2 Electric Air Cleaner 24vac Common
FS Flame Sense Rod
HL1 High Temperature Limit
HL2 High Temperature Limit
HUM Humidier
HM1 Humidier Output 24vac hot
HM2 Humidier 24vac Common
HP1 High Pressure Switch
HP2 High Pressure Switch
HS1 Hot Surface Igniter 24vac Hot
HS2 Hot Surface Igniter 24vac Common
HT1 Draft Motor L1 Input
HT2 Draft Motor L1 Output
L1 L1 Input
LP1 Low Pressure Switch
LP2 Low Pressure Switch
MV Gas Valve
RC Run Capacitor
RS1 Roll Out Switch
RS2 Roll Out Switch
SC Start Capacitor
SR Start Relay
TR 24vac Hot
YM Compressor Output
R 24vac Hot to Thermostat
C 24vac Common to Thermostat
Y Cool Call from Thermostat
W Heat Call from Thermostat
G Fan Call from Thermostat
Flashes Fault condition
LED OFF No Fault
1 Ignition Failure
2 Compressor low pressure open
3 Compressor high pressure open
4 Pressure switch (CS) open or close
5 Flame Rollout switches open (RS)
6 Heat limit switches open (HL)
7 (Optional) Heat mode 1 hour waiting period for auto reset from ame failure lockout
8 Fault ame
9 Brownout voltage
Heat: 5A, 1/2 HP, 240 VAC
Inducer Motor: 4A, FLA-8.0 LRA
@ 120 VAC
Gas Valve: 1.5A @ 30 VAC
Status LEDs
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