ESD EPPC-405 Owner's manual

EPPC-405 Hardware Manual Rev. 1.2

EPPC-405

Embedded PowerPC

with CAN and ETHERNET

Hardware Manual

EPPC-405 Hardware Manual Rev. 1.2

Document file: I:\texte\Doku\MANUALS\Embedded\EPPC-405\EPPC_12H.en9

Date of print: 02.08.2001

Chan

g

es in the chapters

The changes in the document affect changes in the hardware as well as descriptions of facts only.

Chapter Changes versus previous version

2.3 Pin assignment of power connector has changed!

-

Technical details are subject to change without notice.

EPPC-405 Hardware Manual Rev. 1.2

N O T E

The information in this document has been carefully checked and is believed to be entirely reliable. esd

makes no warranty of any kind with regard to the material in this document, and assumes no

responsibility for any errors that may appear in this document. esd reserves the right to make changes

without notice to this, or any of its products, to improve reliability, performance or design.

esd assumes no responsibility for the use of any circuitry other than circuitry which is part of a product

of esd gmbh.

esd does not convey to the purchaser of the product described herein any license under the patent rights

of esd gmbh nor the rights of others.

esd electronic s

y

stem desi

g

n

g

mbh

Vahrenwalder Str. 207

30165 Hannover

Germany

Phone: +49-511-372 98-0

Fax: +49-511-372 98-68

E-mail: [email protected]

Internet: www.esd-electronics.com

USA / Canada:

esd electronics Inc.

12 Elm Street

Hatfield, MA 01038-0048

USA

Phone: +1-800-732-8006

Fax: +1-800-732-8093

E-mail: [email protected]

Internet: www.esd-electronics.us

EPPC-405 Hardware Manual Rev. 1.2 1

Contents

1. Overview .................................................................... 3

1.1 Description of the EPPC-405-Computer ......................................... 3

1.2 Front Panel View with Connector Assignment ................................... 4

1.3 Dimensions for Installation ................................................... 5

1.4 Summary of Technical Data .................................................. 6

1.4.1 General Technical Data ................................................ 6

1.4.2 Power Supply ....................................................... 6

1.4.3 Serial Interface 1 (only Order No. I.2001.02) ............................... 7

1.4.4 CAN-Interface 1 (only Order No. I.2001.03) ............................... 7

1.4.5 Order Information .................................................... 8

2. Connector Assi

g

nment ........................................................ 9

2.1 Serial Interface 1 ........................................................... 9

2.2 CAN-Bus Interface 1 ....................................................... 10

2.3 Power Supply ............................................................. 11

EPPC-405 Hardware Manual Rev. 1.22

This page is intentionally left blank.

Overview

EPPC-405 Hardware Manual Rev. 1.2 3

+5 V=

FPGA

Control Logic

CAN1

Flash

EPROM

NVRAM

IDE-

CompactFlash

Interface

RJ45

10/100BaseT

Transceiver

DSUB9

Serial 1

RS-232

Interface

+5 V=

electrical isolation

DC/DC

Converter

DSUB9

CAN1

Physical

CAN

Layer

CAN0

RJ11

Serial 0

RS-232

Interface

electrical isolation

DC/DC

Converter

DSUB9

CAN0

CAN Controller

SJA1000

SDRAM

CAN Controller

SJA1000

Physical

CAN

Layer

IBM

PPC405GP

Only with Order no I.2001.03 Only with Order no I.2001.02

Combicon-

Style

Power Supply

24 V

5 V

3,3 V

Power Supply

1. Overview

1.1 Descri

p

tion of the EPPC-405-Com

p

uter

Fi

g

. 1.1.1: Block-circuit diagram

The EPPC-405 is a compact PowerPC computer with various bus interfaces. It includes the PowerPC

board CPCI-405 and a 24 V mains adaptor. Apart from the CompactPCI-bus connection all functions

of the CPCI-405 board can also be used in the EPPC-405 computer. Therefore, the included CPCI-405

manual can also be used to operate this computer. The first part of this documentation explains the

features of the EPPC-405 which are not covered by the CPCI-405 documentation.

Specific for the EPPC-405 are the following:

- installation of case

- power supply with 24 V

- a second CAN-interface at DSUB9-connector in front panel

- a second serial interface at DSUB9-connector in front panel

Overview

EPPC-405 Hardware Manual Rev. 1.24

CAN

RUN

LNK

RCV

SER0

1

2

3

4

5

6

7

8

9

1

2

3

4

5

6

7

8

9

Power

CAN0

SER1/

CAN1

Fast Ethernet

Alternative:

Order-No. I.2001.02:

RS-232 Interface SER1

Order-No. I.2001.03:

CAN Interface CAN1

Power Supply 24VDC

Ethernet 10/100BaseT

LED Display

CAN Interface CAN0

RS-232 Interface SER0

EPPC/405

1.2 Front Panel View with Connector Assi

g

nment

Fi

g

. 1.2.1: Front panel view

Overview

EPPC-405 Hardware Manual Rev. 1.2 5

184 mm

55 mm

105 mm

55 mm

72,5 mm

20 mm

EPPC-405

20 mm

4 mm

1.3 Dimensions for Installation

Fi

g

. 1.3.1: Dimensions of the EPPC-405 for installation

Overview

EPPC-405 Hardware Manual Rev. 1.26

1.4 Summar

y

of Technical Data

1.4.1 General Technical Data

Ambient temperature 0...50°C

Humidity max. 90 %, non-condensing

Connectors

SER0 (6-pin RJ11-female) - RS-232 interface (Serial 0)

CAN0 (9-pin DSUB-male) - CAN 0 (ISO11898)

Ethernet

10/100

(8-pin RJ45-female) - ETHERNET Twisted

Pair (IEEE 802.3)

Power (3-pin Combicon) - power supply 24 V

SER1/

CAN1

EPPC-405-order no. I.2001.02:

(9-pin DSUB-female) RS-232 interface (Serial 1)

EPPC-405-order no. I.2001.03:

(9-pin DSUB-female) CAN 1 (ISO11898)

Dimensions 105 x 55 x 200 mm (without connectors and hat-rail holder)

Weight 750 g

Table 1.4.1: General technical data

1.4.2 Power Suppl

y

Input voltage 24 V / DC ± 10 %

Power 7.2 W

Connector 3-pin screw/plug connector in Combicon design

Table 1.4.2: Power supply

Overview

EPPC-405 Hardware Manual Rev. 1.2 7

1.4.3 Serial Interface 1 (onl

y

Order No. I.2001.02)

Drive PPC405GP

Bit rate micro controller: 1200 bit/s ... 312. 500 kbit/s

RS-232 transceiver: max. 38.4 kbit/s

Physical interface RS-232C

Connector 9-pin DSUB-female in front panel

Table 1.4.3: Serial interface 1

1.4.4 CAN-Interface 1 (onl

y

Order No. I.2001.03)

CAN-controller SJA1000

CAN-protocol CAN 2.0A/2.0B

Physical interface differential, connection in accordance with ISO 11898

Transmission rate 10 kbit/s ... 1 Mbit/s

Bus termination has to be set externally

Connector DSUB9-female in front panel

Table 1.4.4: CAN-interfaces

Overview

EPPC-405 Hardware Manual Rev. 1.28

1.4.5 Order Information

Type Features Order No.

EPPC-405 IBM PPC405GP, 200 MHz, 16 MB SDRAM, 4

MB Flash, 2x RS-232, 1x CAN

I.2001.02

IBM PPC405GP, 200 MHz, 16 MB SDRAM, 4

MB Flash, 1x RS-232, 2x CAN

I.2001.03

EPPC-405-ME *) English manual I.2001.21

*) If manual and product are ordered together, the manual is free of charge.

Table 1.4.5: Order information

Connector Assignment

EPPC-405 Hardware Manual Rev. 1.2 9

2. Connector Assi

g

nment

For the assignment of connectors for serial interface 0, CAN-interface 0 and the Ethernet interface

please refer to the CPCI-405 manual. In this chapter only the connectors will be described which are

not on the CPCI-405 board.

2.1 Serial Interface 1 (SER1)

Pin Position:

Pin Assi

g

nment:

Si

g

nal Pin Si

g

nal

n.c. 1

6 n.c.

RxD (output) 2

7 reserved

TxD (input) 3

8 reserved

reserved 4

9 n.c.

GND 5

9-pin female DSUB

n.c. ... not connected

The signal names are stated as seen from the terminal (PC). The data direction given in brackets is as

seen from the CPCI-405 board.

Connector Assignment

EPPC-405 Hardware Manual Rev. 1.210

2.2 CAN-Bus Interface 1 (CAN 1)

Pin Position:

Pin Assi

g

nment:

Si

g

nal Pin Si

g

nal

1 reserved

CAN_GND 6

2 CAN_L

CAN_H 7

3 CAN_GND

reserved 8

4 reserved

reserved 9

5 shield

9-pin female DSUB

Si

g

nal Description:

CAN_L, CAN_H ... CAN-signal lines

CAN_GND ... reference potential of the local CAN-physical layer

shield ... potential of connector case

reserved ... reserved for future applications

Connector Assignment

EPPC-405 Hardware Manual Rev. 1.2 11

CAN

RUN

LNK

RCV

SER0

1

2

3

4

5

6

7

8

9

1

2

3

1

2

3

4

5

6

7

8

9

Power

CAN0

SER1/

CAN1

Fast Ethernet

EPPC/405

Shield

+24 VDC

GND

2.3 Power Su

pp

l

y

CPCI-405

Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5

Page 1 of 57

esd electronic system design gmbh

Vahrenwalder Str. 207 • 30165 Hannover • Germany

http://www.esd.eu

Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68

CPCI-405

CompactPCI-Controller Board

with CAN and ETHERNET

Hardware Manual

to product: I.2306.04, I.2306.05, I.2306.07,

I.2306.08, I.2306.12, I.2306.47,

I.2306.49

Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5

CPCI-405

Page 2 of 57

N O T E

The information in this document has been carefully checked and is believed to be entirely reliable.

esd makes no warranty of any kind with regard to the material in this document, and assumes no

responsibility for any errors that may appear in this document. In particular descriptions and technical

data specified in this document may not be constituted to be guaranteed product features in any legal

sense.

esd reserves the right to make changes without notice to this, or any of its products, to improve

reliability, performance or design.

All rights to this documentation are reserved by esd. Distribution to third parties and reproduction of

this document in any form, whole or in part, are subject to esd’s written approval.

esd electronic system design gmbh

Vahrenwalder Str. 207

30165 Hannover

Germany

Phone: +49-511-372 98-0

Fax: +49-511-372 98-68

E-mail: [email protected]

Internet: www.esd.eu

This manual contains important information and instructions on safe and efficient

handling of the CPCI-405. Carefully read this manual before commencing any work

and follow the instructions to avoid serious injury or death.

The manual is a product component, please retain it for future use.

Trademark Notices

CANopen® and CiA® are registered community trademarks of CAN in Automation e.V.

CompactPCI® is a registered trademark of the PCI Industrial Computers Manufacturers Group.

CompactFlash® is a registered trademark of the SanDisk Corporation in the United States.

All other trademarks, product names, company names or company logos used in this manual are

reserved by their respective owners.

CPCI-405

Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5

Page 3 of 57

Document file:

I:\Texte\Doku\MANUALS\CPCI\CPCI405\Englisch\CPCI-405_Hardware_en_35.wpd

Date of print: 2015-11-13

Serial Number: from BC882

Changes in the chapters

The changes in the document listed below affect changes in the hardware as well as changes in the

description of the facts, only.

Version Chapter Changes as compared with previous version

3.4

1.3.3 NVRAM specified

2.1 Table completed

3.1.2 Addresses inserted

3.2.1 Default settings corrected (Handshake: none)

3.3.1 Table completed

3.5

- Safety instructions revised

1.3.7 New chapter "CompactFlash Card Interface"

4.1.1 Note concerning cable type inserted

4.5 Note concerning cable type inserted

6., 7. Chapters updated

8. Declaration of Conformity updated

9. Chapter "Order Information" moved and revised

Technical details are subject to change without further notice.

Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5

CPCI-405

Page 4 of 57

Safety Instructions

When working with CPCI-405 modules follow the instructions below and read the manual carefully to

protect yourself and the CPCI-405 module from damage.

The device is a built-in component. It is essential to ensure that the device is mounted in a way that

cannot lead to endangering or injury of persons or damage to objects.

Do not use damaged or defective cables to connect the CPCI-405 and follow the CAN wiring hints in

chapter: "Correct Wiring of Electrically Isolated CAN Networks"

The device has to be securely installed in the control cabinet before commissioning.

Protect the CPCI-405 module from dust, moisture and steam.

Protect the CPCI-405 module from shocks and vibrations.

The CPCI-405 module may become warm during normal use. Always allow adequate ventilation around

the CPCI-405 module and use care when handling.

Do not operate the CPCI-405 module adjacent to heat sources and do not expose it to unnecessary

thermal radiation. Ensure an ambient temperature as specified in the technical data.

Do not use damaged or defective cables to connect the CPCI-405 module.

In case of damages to the device, which might affect safety, appropriate and immediate measures must be

taken, that exclude an endangerment of persons and domestic animals and property.

Current circuits which are connected to the device have to be sufficiently protected against hazardous

voltage (SELV according to EN 60950-1).

The CPCI-405 may only be driven by power supply current circuits, that are contact protected. A power

supply, that provides a safety extra-low voltage (SELV or PELV) according to EN 60950-1, complies

with this conditions.

DANGER

Hazardous Voltage - Risk of electric shock due to unintentional contact with uninsulated live

parts with high voltages inside of the system into which the CPCI-405 is to be integrated.

Disconnect all hazardous voltages (mains voltage) before opening the system.

NOTICE

Electrostatic discharge may cause damage to electronic devices. In order to avoid this please

discharge your personal static electricity before you touch the module.

Qualified Personal

This documentation is directed exclusively towards qualified personal in control and automation engineering.

The installation and commissioning of the product may only be carried out by qualified personal, which is

authorized to put devices, systems and electric circuits into operation according to the applicable national

standards of safety engineering.

Conformity

The CPCI-405 is an industrial product and meets the demands of the EU regulations and EMC standards printed

in the conformity declaration at the end of this manual.

Warning: In a residential, commercial or light industrial environment the CPCI-405 may cause radio

interferences in which case the user may be required to take adequate measures.

Data Safety

This device is equipped with an Ethernet or other interface which is suitable to establish a connection to data

networks. Depending on the software used on the device, these interfaces may allow attackers to compromise

CPCI-405

Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5

Page 5 of 57

normal function, get illegal access or cause damage.

esd does not take responsibility for any damage caused by the device if operated at any networks. It is the

responsibility of the device's user to take care that necessary safety precautions for the device's network interface

are in place.

Intended Use

The intended use of the CPCI-405 module is the operation as High Performance PowerPC™ with Ethernet and

CAN.

The esd guarantee does not cover damages which result from improper use, usage not in accordance with

regulations or disregard of safety instructions and warnings.

The CPCI-405 module is intended for installation in a CompactPCI-system only.

The operation of the CPCI-405 module in hazardous areas, or areas exposed to potentially explosive

materials is not permitted.

The operation of the CPCI-405 module for medical purposes is prohibited.

Service Note

The CPCI-405 module does not contain any parts that require maintenance by the user. Unauthorized

intervention in the device voids warranty claims.

Disposal

Devices which have become defective in the long run have to be disposed in an appropriate way or have to be

returned to the manufacturer for proper disposal. Please, make a contribution to environmental protection.

Hardware-Manual • Doc.-No.: I.2306.21 / Rev. 3.5

CPCI-405

Page 6 of 57

Contents

Page

1. Overview ....................................................................8

1.1 Description of the CPCI-405 Board ............................................8

1.2 PCB View with Connector Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.3 Summary of Technical Data ................................................. 11

1.3.1 General Technical Data............................................... 11

1.3.2 CompactPCI Bus....................................................12

1.3.3 Microprocessor and Memory ..........................................12

1.3.4 Serial Interfaces.....................................................13

1.3.5 CAN-Interfaces .....................................................13

1.3.6 ETHERNET Interface................................................14

1.3.7 CompactFlash Card Interface ..........................................14

1.3.8 Software Support....................................................14

2. Front Panel View with LED-Display ............................................15

2.1 LEDs in the Front Panel ....................................................15

3.1 PowerPC Microcontroller PPC405GPr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.1.1 General ...........................................................17

3.1.2 Address Assignment .................................................18

3.1.3 Interrupt Settings....................................................19

3.2 Serial Interface............................................................20

3.2.1 Default Setting .....................................................20

3.2.2 Configuration ......................................................20

3.2.3 Connecting the RS-232-Interface SER 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.2.4 Connecting the Serial Interface SER 1 with TTL-Level . . . . . . . . . . . . . . . . . . . . . . 21

3.3 Function of Coding Switch ..................................................22

3.3.1 Overview..........................................................22

3.3.2 Switching the Boot-Flash-EPROM via Coding Switch Bit 4 . . . . . . . . . . . . . . . . . . 22

3.4 CAN/DeviceNet Unit ......................................................23

3.4.1 General ...........................................................23

3.4.2 Interface Circuits....................................................24

4. Connector Assignment ........................................................25

4.1 Serial Interfaces ...........................................................25

4.1.1 SER 0: Assignment of the RJ12 Socket X700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1.2 SER 0: Connection Cable RJ12-DSUB9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.1.3 SER 0: DSUB-Socket when Using the Adapter Cable RJ12-DSUB9 . . . . . . . . . . . 27

4.1.4 SER 1: Assignment of the 6-pin Post Connector X710 . . . . . . . . . . . . . . . . . . . . . . 28

4.2 CAN-Bus Interface (X1000) .................................................29

4.3 CAN-TTL Signals (X1010)..................................................30

4.4 Option: DeviceNet-Adapter Boards ...........................................31

4.5 ETHERNET 10/100BASE-T Connection (X1200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.6 Debug Port X720..........................................................35

4.6.1 Signal Alignment of the 16-pole SMD-Strip and JTAG-Adapter (PCB-Rev. 1.x) . . 35

4.6.2 Signal Alignment of 8-pole SMD-Strip and JTAG-Adapter (from PCB-Rev. 2.x) . 36

5. Special Designs: CPCI-405 with CPCI-CAN-ISO11898 Add-On .....................37

5.1 CPCI-405-2 PowerPC Host with 8 HP Front Panel (I.2306.49) . . . . . . . . . . . . . . . . . . . . . 37

5.1.1 Front Panel view of CPCI-405-2 with Adapter Board and 8 HP Front Panel . . . . . 38

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