ESAB CUTMASTER 40 PLASMA CUTTING SYSTEM SERVICE MANUAL User manual

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120-

240V

esab.com

OUTPUT MAX OUTPUT

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Art # A-14666

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Revision: AA Issue Date: 27 November, 2020 Manual No.: 0-5601

SERVICE

MANUAL

CUTMASTER® 40

PLASMA CUTTING SYSTEM

WE APPRECIATE YOUR BUSINESS!

Congratulations on your new ESAB product. We are proud to have you as our customer and will

strive to provide you with the best service and reliability in the industry. This product is backed by

our extensive warranty and world-wide service network. To locate your nearest distributor or service

agency call, or visit us on the web at www.esab.com.

This Operating Manual has been designed to instruct you on the correct use and operation of your

ESAB product. Your satisfaction with this product and its safe operation is our ultimate concern.

Therefore please take the time to read the entire manual, especially the Safety Precautions. They will

help you to avoid potential hazards that may exist when working with this product.

YOU ARE IN GOOD COMPANY!

The Brand of Choice for Contractors and Fabricators Worldwide.

ESAB is a Global Brand of manual and automation Plasma Cutting Products.

We distinguish ourselves from our competition through market-leading, dependable products

that have stood the test of time. We pride ourselves on technical innovation, competitive prices,

excellent delivery, superior customer service and technical support, together with excellence in

sales and marketing expertise.

Above all, we are committed to developing technologically advanced products to achieve a safer

working environment within the welding industry.

i

Plasma Cutting Power Supply

CutMaster® 40

SL60™ 1Torch™

Service Manual Number 0-5601

Published by:

ESAB Group Inc.

2800 Airport Rd.

Denton, Texas 76207

www.esab.com

Reproduction of this work, in whole or in part, without written permission of the

publisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any party for

any loss or damage caused by any error or omission in this Manual, whether such

error results from negligence, accident, or any other cause.

For Material Print Specications, refer to document 47x1961

Original Publication Date: 27 November, 2020

Revision Date:

See website for Warranty Information.

Record the following information for Warranty purposes:

Where Purchased:_______________________________ _____________________

Purchase Date:__________________________ ____________________________

Power Supply Serial #:_______________________________ _________________

Torch Serial #:______________________________ _________________________

!!

WARNING

Read and understand this entire Manual and your employer’s safety practices before

installing, operating, or servicing the equipment.

While the information contained in this Manual represents the Manufacturer’s best

judgment, the Manufacturer assumes no liability for its use.

i

Be sure this information reaches the operator.

You can get extra copies through your supplier.

CAUTION

These INSTRUCTIONS are for experienced operators. If you are not fully familiar

with the principles of operation and safe practices for arc welding and cutting

equipment, we urge you to read our booklet, “Precautions and Safe Practices for

Arc Welding, Cutting, and Gouging,” Form 52-529. Do NOT permit untrained per-

sons to install, operate, or maintain this equipment. Do NOT attempt to install or

operate this equipment until you have read and fully understand these instruc-

tions. If you do not fully understand these instructions, contact your supplier for

further information. Be sure to read the Safety Precautions before installing or

operating this equipment.

USER RESPONSIBILITY

This equipment will perform in conformity with the description thereof contained in this manual and

accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance

with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly

maintained equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated

should be replaced immediately. Should such repair or replacement become necessary, the manufacturer

recommends that a telephone or written request for service advice be made to the Authorized Distributor

from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the man-

ufacturer. The user of this equipment shall have the sole responsibility for any malfunction which results

from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the

manufacturer or a service facility designated by the manufacturer.

!

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

ASSUREZ-VOUS QUE CETTE INFORMATION EST DISTRIBUÉE À L’OPÉRATEUR.

VOUS POUVEZ OBTENIR DES COPIES SUPPLÉMENTAIRES CHEZ VOTRE FOURNISSEUR.

MISE EN GARDE

Les INSTRUCTIONS suivantes sont destinées aux opérateurs qualiés seulement. Si vous

n’avez pas une connaissance approfondie des principes de fonctionnement et des règles

de sécurité pour le soudage à l’arc et l’équipement de coupage, nous vous suggérons de

lire notre brochure « Precautions and Safe Practices for Arc Welding, Cutting and Gouging,

» Brochure 0-5407. Ne permettez PAS aux personnes non qualiées d’installer, d’opérer

ou de faire l’entretien de cet équipement. Ne tentez PAS d’installer ou d’opérer cet équi-

pement avant de lire et de bien comprendre ces instructions. Si vous ne comprenez pas

bien les instructions, communiquez avec votre fournisseur pour plus de renseignements.

Assurez-vous de lire les Règles de Sécurité avant d’installer ou d’opérer cet équipement.

RESPONSABILITÉS DE L’UTILISATEUR

Cet équipement opérera conformément à la description contenue dans ce manuel, les étiquettes

d’accompagnement et/ou les feuillets d’information si l’équipement est installé, opéré, entretenu et

réparé selon les instructions fournies. Vous devez faire une vérication périodique de l’équipement.

Ne jamais utiliser un équipement qui ne fonctionne pas bien ou n’est pas bien entretenu. Les pièces

qui sont brisées, usées, déformées ou contaminées doivent être remplacées immédiatement. Dans

le cas où une réparation ou un remplacement est nécessaire, il est recommandé par le fabricant de

faire une demande de conseil de service écrite ou par téléphone chez le Distributeur Autorisé de

votre équipement.

Cet équipement ou ses pièces ne doivent pas être modiés sans permission préalable écrite par le

fabricant. L’utilisateur de l’équipement sera le seul responsable de toute défaillance résultant d’une

utilisation incorrecte, un entretien fautif, des dommages, une réparation incorrecte ou une modi-

cation par une personne autre que le fabricant ou un centre de service désigné par le fabricant.

!

ASSUREZ-VOUS DE LIRE ET DE COMPRENDRE LE MANUEL D’UTILISATION AVANT D’INS-

TALLER OU D’OPÉRER L’UNITÉ.

PROTÉGEZ-VOUS ET LES AUTRES!

This Page Intentionally Blank

EU DECLARATION OF CONFORMITY

According to

The Low Voltage Directive 2014/35/EU, entering into force 20 April 2016

The EMC Directive 2014/30/EU, entering into force 20 April 2016

The RoHS Directive 2011/65/EU, entering into force 2 January 2013

Type of equipment

PLASMA CUTTING SYSTEM

Type designation etc.

Cutmaster 40, from serial number 007-XXXXXX

Brand name or trade mark

ESAB

Manufacturer or his authorised representave

Name, address, telephone No:

OZAS-ESAB Ltd.

ul. A. Struga 10,

45-073 Opole, Poland

Phone: +48 77 4019270, FAX + 48 77 4019 201.

The following harmonised standard in force within the EEA has been used in the design:

IEC/EN 60974-1:2017 / AMD1:2019 Arc Welding Equipment - Part 1: Welding power sources.

IEC/EN 60974-10:2014 + AMD 1:2015 Published 2015-06-19 Arc Welding Equipment - Part 10: Electro-

magnetic compatibility (EMC) requirements

Additional Information: Restrictive use, Class A equipment, intended for use in location other than

residential.

By signing this document, the undersigned declares as manufacturer, or the manufactur-

er’s authorised representative, that the equipment in question complies with the safety

requirements stated above.

Date Signature Position

10 February, 2020

Flavio Santos General Manager

Accessories and

Adjacencies

2020

This Page Intentionally Blank

TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION ...................................11

1.01 Notes, Cautions and Warnings .......................................................11

SECTION 1 : INFORMATIONS GÉNÉRALES ............................ 13

1.01 Remarques, avertissements et mises en garde ........................13

SECTION 2 SYSTEM: INTRODUCTION ..................................15

2.01 How To Use This Manual ...................................................................15

2.02 Equipment Identication .................................................................15

2.03 Receipt Of Equipment .......................................................................15

2.04 Power Supply Specications CSA ..................................................16

2.04.01 Additional Power Supply Specications .....................16

2.05 Input Wiring Specications CSA ....................................................17

2.06 Power Supply Specications CE .....................................................18

2.06.01 Additional Power Supply Specications .....................18

2.07 Input Wiring Specications CE .......................................................18

2.08 Generator Recommendations ........................................................19

2.09 Power Supply Features ......................................................................19

SECTION 2 TORCH: INTRODUCTION ....................................23

2T.01 Scope of Manual ..................................................................................23

2T.02 General Description ...........................................................................23

2T.03 Specications ......................................................................................23

SECTION 3 SYSTEM: INSTALLATION .....................................25

3.01 Unpacking .............................................................................................25

3.02 Lifting Options .....................................................................................25

3.03 Gas Connections..................................................................................26

3.04 Primary Input Power Connections ................................................27

3.05 Work Lead Connections ....................................................................28

SECTION 3 TORCH: INSTALLATION .......................................29

3T.01 Torch Connections ..............................................................................29

SECTION 4 SYSTEM: OPERATION ..........................................31

4.01 Front Panel Controls / Features ......................................................31

4.02 Preparations for Operation ..............................................................32

SECTION 4 TORCH: OPERATION ............................................35

4T.01 Torch Parts Selection..........................................................................35

4T.02 Hand Torch Operation .......................................................................36

4T.03 Gouging ..................................................................................................39

4T.04 Patent information .............................................................................41

TABLE OF CONTENTS

SECTION 5 SYSTEM: SERVICE ................................................43

5.01 General Maintenance ........................................................................43

5.02 Maintenance Schedule .....................................................................43

5.03 Common Faults ....................................................................................44

5.04 Fault Indicator ......................................................................................45

5.05 Basic Troubleshooting Guide ..........................................................46

5.06 Power Supply Filter Replacement .................................................48

5.07 Circuit .....................................................................................................49

5.08 Advanced Troubleshooting .............................................................51

5.09 Main PCB Removal ..............................................................................56

5.10 Main PCB Installation .........................................................................62

SECTION 5 TORCH: SERVICE ..................................................67

5T.01 General Maintenance ........................................................................67

5T.02 Inspection and Replacement of Consumable Torch Parts ...68

SECTION 6: PARTS LISTS ........................................................71

6.01 Introduction ..........................................................................................71

6.02 Ordering Information ........................................................................71

6.03 Power Supply System Replacement .............................................72

6.04 Miscellaneous Replacement Power Supply Parts ....................72

6.05 Options and Accessories ..................................................................73

6.06 External Replacement Parts ..........................................................74

6.07 Internal Replacement Parts ............................................................75

6.08 Replacement Parts for SL60 Hand Torch ....................................76

6.09 Replacement Parts for SL60QD Hand Torch .............................77

6.10 Torch Consumable Parts (SL60) .....................................................78

APPENDIX 1: DATA TAG INFORMATION ...............................79

APPENDIX 2: TORCH PIN  OUT DIAGRAMS ........................80

APPENDIX 3: TORCH CONNECTION DIAGRAMS .................81

APPENDIX 4: SYSTEM SCHEMATIC CSA ...............................82

APPENDIX 5: SYSTEM SCHEMATIC CE ..................................83

APPENDIX 6: MAIN PCB BOTTOM .........................................84

APPENDIX 7: MAIN PCB TOP .................................................85

CUTMASTER 40

0-5601 GENERAL INFORMATION

11

SECTION 1: GENERAL INFORMATION

1.01 Notes, Cautions and Warnings

Throughout this manual, notes, cautions, and warnings are used to highlight important information.

These highlights are categorized as follows:

NOTE!

An operation, procedure, or background information which requires additional

emphasis or is helpful in ecient operation of the system.

!!

CAUTION

A procedure which, if not properly followed, may cause damage to the equip-

ment.

!!

WARNING

A procedure which, if not properly followed, may cause injury to the operator or

others in the operating area.

WARNING

Gives information regarding possible electrical shock injury.

CUTMASTER 40

GENERAL INFORMATION 0-5601

12

AVERTISSEMENT

WARNING

1. Cutting sparks can cause explosion

or ﬁre.

1.1 Do not cut near ﬂammables.

1.2 Have a ﬁre extinguisher nearby and

ready to use.

1.3 Do not use a drum or other closed

container as a cutting table.

2. Plasma arc can injure and burn;

point the nozzle away from

yourself. Arc starts instantly when

triggered.

2.1 Turn o power before disassembling

torch.

2.2 Do not grip the workpiece near the

cutting path.

2.3 Wear complete body protection.

3. Hazardous voltage. Risk of electric

shock or burn.

3.1 Wear insulating gloves. Replace

gloves when wet or damaged.

3.2 Protect from shock by insulating

yourself from work and ground.

3.3 Disconnect power before servicing.

Do not touch live parts.

4. Plasma fumes can be hazardous.

4.1 Do not inhale fumes.

4.2 Use forced ventilation or local

exhaust to remove the fumes.

4.3 Do not operate in closed spaces.

Remove fumes with ventilation.

6. Become trained.

Only qualiﬁed personnel should

operate this equipment. Use torches

speciﬁed in the manual. Keep

non-qualiﬁed personnel and children

away.

5. Arc rays can burn eyes and injure

skin.

5.1 Wear correct and appropriate

protective equipment to protect

head, eyes, ears, hands, and body.

Button shirt collar. Protect ears from

noise. Use welding helmet with the

correct shade of ﬁlter.

7. Do not remove, destroy, or cover

this label.

Replace if it is missing, damaged,

or worn.

1. Les étincelles de coupage peuvent

provoquer une explosion ou un

incendie.

1.1 Ne pas couper près des matières

inﬂammables.

1.2 Un extincteur doit être à proximité

et prêt à être utilisé.

1.3 Ne pas utiliser un fût ou un autre

contenant fermé comme table de

coupage.

2. L’arc plasma peut blesser et brûler;

éloigner la buse de soi. Il s’allume

instantanément quand on l’amorce.

2.1 Couper l’alimentation avant de

démonter la torche.

2.2 Ne pas saisir la pièce à couper de la

trajectoire de coupage.

2.3 Se protéger entièrement le corps.

3. Tension dangereuse. Risque de

choc électrique ou de brûlure.

3.1 Porter des gants isolants. Remplacer

les gants quand ils sont humides ou

endommagés.

3.2 Se protéger contre les chocs en

s’isolant de la pièce et de la terre.

3.3 Couper l’alimentation avant

l’entretien. Ne pas toucher les pièces

sous tension.

4. Les fumées plasma peuvent être

dangereuses.

4.1 Ne pas inhaler les fumées.

4.2 Utiliser une ventilation forcée ou un

extracteur local pour dissiper les

fumées.

4.3 Ne pas couper dans des espaces clos.

Chasser les fumées par ventilation.

5. Les rayons d’arc peuvent brûler les

yeux et blesser la peau.

5.1 Porter un bon équipement de

protection pour se protéger la tête,

les yeux, les oreilles, les mains et le

corps. Boutonner le col de la chemise.

Protéger les oreilles contre le bruit.

Utiliser un masque de soudeur avec

un ﬁltre de nuance appropriée.

6. Suivre une formation.

Seul le personnel qualiﬁé a

le droit de faire fonctionner cet

équipement. Utiliser exclusivement

les torches indiquées dans le manual.

Le personnel non qualiﬁé et les

enfants doivent se tenir à l’écart.

7. Ne pas enlever, détruire ni couvrir

cette étiquette.

La remplacer si elle est absente,

endommagée ou usée.

Art # A-13294

CUTMASTER 40

0-5601 GENERAL INFORMATION

13

SECTION 1 : INFORMATIONS GÉNÉRALES

1.01 Remarques, avertissements et mises en garde

Le présent manuel est ponctué de remarques, d’avertissements et de mises en garde qui attirent

l’attention sur des informations importantes. Ces repères sont classés comme suit :

REMARQUE:

Fonction, procédé ou renseignement de base qui nécessite une plus grande

attention ou contribue au bon fonctionnement du système.

!!

ATTENTION

Procédé qui, s’il n’est pas suivi correctement, peut endommager l’équipe-

ment.

!!

AVERTISSEMENT

Procédé qui, s’il n’est pas suivi correctement, peut causer des lésions à l’utili-

sateur ou aux personnes dans la zone d’exploitation.

AVERTISSEMENT

Fournit des renseignements relatifs à d’éventuelles blessures se devant à

une décharge électrique.

CUTMASTER 40

GENERAL INFORMATION 0-5601

14

AVERTISSEMENT

WARNING

1. Cutting sparks can cause explosion

or ﬁre.

1.1 Do not cut near ﬂammables.

1.2 Have a ﬁre extinguisher nearby and

ready to use.

1.3 Do not use a drum or other closed

container as a cutting table.

2. Plasma arc can injure and burn;

point the nozzle away from

yourself. Arc starts instantly when

triggered.

2.1 Turn o power before disassembling

torch.

2.2 Do not grip the workpiece near the

cutting path.

2.3 Wear complete body protection.

3. Hazardous voltage. Risk of electric

shock or burn.

3.1 Wear insulating gloves. Replace

gloves when wet or damaged.

3.2 Protect from shock by insulating

yourself from work and ground.

3.3 Disconnect power before servicing.

Do not touch live parts.

4. Plasma fumes can be hazardous.

4.1 Do not inhale fumes.

4.2 Use forced ventilation or local

exhaust to remove the fumes.

4.3 Do not operate in closed spaces.

Remove fumes with ventilation.

6. Become trained.

Only qualiﬁed personnel should

operate this equipment. Use torches

speciﬁed in the manual. Keep

non-qualiﬁed personnel and children

away.

5. Arc rays can burn eyes and injure

skin.

5.1 Wear correct and appropriate

protective equipment to protect

head, eyes, ears, hands, and body.

Button shirt collar. Protect ears from

noise. Use welding helmet with the

correct shade of ﬁlter.

7. Do not remove, destroy, or cover

this label.

Replace if it is missing, damaged,

or worn.

1. Les étincelles de coupage peuvent

provoquer une explosion ou un

incendie.

1.1 Ne pas couper près des matières

inﬂammables.

1.2 Un extincteur doit être à proximité

et prêt à être utilisé.

1.3 Ne pas utiliser un fût ou un autre

contenant fermé comme table de

coupage.

2. L’arc plasma peut blesser et brûler;

éloigner la buse de soi. Il s’allume

instantanément quand on l’amorce.

2.1 Couper l’alimentation avant de

démonter la torche.

2.2 Ne pas saisir la pièce à couper de la

trajectoire de coupage.

2.3 Se protéger entièrement le corps.

3. Tension dangereuse. Risque de

choc électrique ou de brûlure.

3.1 Porter des gants isolants. Remplacer

les gants quand ils sont humides ou

endommagés.

3.2 Se protéger contre les chocs en

s’isolant de la pièce et de la terre.

3.3 Couper l’alimentation avant

l’entretien. Ne pas toucher les pièces

sous tension.

4. Les fumées plasma peuvent être

dangereuses.

4.1 Ne pas inhaler les fumées.

4.2 Utiliser une ventilation forcée ou un

extracteur local pour dissiper les

fumées.

4.3 Ne pas couper dans des espaces clos.

Chasser les fumées par ventilation.

5. Les rayons d’arc peuvent brûler les

yeux et blesser la peau.

5.1 Porter un bon équipement de

protection pour se protéger la tête,

les yeux, les oreilles, les mains et le

corps. Boutonner le col de la chemise.

Protéger les oreilles contre le bruit.

Utiliser un masque de soudeur avec

un ﬁltre de nuance appropriée.

6. Suivre une formation.

Seul le personnel qualiﬁé a

le droit de faire fonctionner cet

équipement. Utiliser exclusivement

les torches indiquées dans le manual.

Le personnel non qualiﬁé et les

enfants doivent se tenir à l’écart.

7. Ne pas enlever, détruire ni couvrir

cette étiquette.

La remplacer si elle est absente,

endommagée ou usée.

Art # A-13294

CUTMASTER 40

0-5601 INTRODUCTION

15

SECTION 2 SYSTEM: INTRODUCTION

2.01 How To Use This Manual

This Owner’s Manual applies to just product(s) listed on page i.

To ensure safe operation, read the entire manual, including the chapter on safety instructions and

warnings.

Electronic copies of this manual can also be downloaded at no charge in Acrobat PDF format by go-

ing to the ESAB web site listed below and clicking on "Product Support" / "ESAB Documentation": /

"Download Library", then navigate to "Plasma Equipment" and then "Manual".

http://www.esab.com

2.02 Equipment Identication

The unit’s identication number (specication or part number), model, and serial number usually appear

on a data tag attached to the bottom. Equipment which does not have a data tag such as torch and

cable assemblies are identied only by the specication or part number printed on loosely attached

card or the shipping container. Record these numbers on the bottom of page i for future reference.

2.03 Receipt Of Equipment

When you receive the equipment, check it against the invoice to make sure it is complete and inspect

the equipment for possible damage due to shipping. If there is any damage, notify the carrier imme-

diately to le a claim. Furnish complete information concerning damage claims or shipping errors to

the location in your area listed on the back cover of this manual.

Include all equipment identication numbers as described above, along with a full description of the

parts in error.

CSA / UL

Included items:

• Cutmaster 40 Power Supply

• SL60™ Torch and Leads

• Work Lead with Work Clamp

• Spare Parts Kit (2 Electrodes, 2 Stando

Tips, 1 Gouging Tip, 1 Shield Cap and

1 Shield cup)

• 50 Amp to 20 Amp Adapter

• 20 Amp to 15 Amp Adapter

• Operating Manual

• Quick Start Guide

CE

Included items:

• Cutmaster 40 Power Supply

• SL60™ Torch and Leads

• Work Lead with Work Clamp

• Spare Parts Kit (2 Electrodes, 2 Stando

Tips, 1 Gouging Tip, 1 Shield Cap and

1 Shield cup)

• 1/4" NPT to female BSP Adapter.

• Operating Manual

• Quick Start Guide

Move the equipment to the installation site before un-boxing the unit. Use care to avoid damaging

the equipment when opening the box.

CUTMASTER 40

INTRODUCTION 0-5601

16

2.04 Power Supply Specications CSA

CM 40 120-240 VAC 1 Phase Power Supply Specications

Input Power 120 - 240 VAC, Single Phase, 50/60 Hz

1 Phase Input Power Cable

CSA

Power Supply includes 9' single phase 12AWG 3/C input

cable with NEMA 6-50P Plug

Output Current 15 - 40 Amps, Continuously Adjustable

Power Supply Gas Filtering

Ability

Particulates to 5 Microns

Inlet Pressure 90-125 PSI (6.2-8.6 bar / 620-862 Kpa)

2.04.01 Additional Power Supply Specications

CM 40 Power Supply Duty Cycle *

Ambient Air Temperature

Duty Cycle Ratings @ 40° C (104° F)

Operating Range 0° - 50° C

Rating

120 VAC Units

Duty Cycle* 30% 60% 100%

Current

27 Amps** 20 Amps 15 Amps

DC Voltage

92 93 89

208-240 VAC Units

Duty Cycle* 40% 60% 100%

Current

40 Amps 30 Amps 20 Amps

DC Voltage

135 130 135

* NOTE: The duty cycle will be reduced if the primary input power (AC) is low or the

output voltage (DC) is higher than shown in this chart.

** NOTE: 27 Amps is for a 20 Amp circuit ONLY!

DO NOT exceed a 20 Amp output setting on a 15 Amp circuit!

CUTMASTER 40

0-5601 INTRODUCTION

17

2.05 Input Wiring Specications CSA

1 Phase Input Cable Wiring Requirements

1 Phase Cutmaster 40 Power Supply Input Cable Wiring Requirements

Input voltage Freq Power Input Suggested Sizes

Volts Hz kVA I max I

1

e

Fuse

(amps)

Flexible Cord

(Min. AWG)

1 Phase

120 / 15A 50/60 2.3 19.3 13.6 15 12 AWG

120 / 20A 50/60 3.1 25.3 18.3 20 12 AWG

208 50/60 6.1 29.2 18.5 50 12 AWG

220 50/60 6.1 27.9 17.6 50 12 AWG

230 50/60 6.0 26.1 16.5 50 12 AWG

240 50/60 6.0 25.1 15.9 50 12 AWG

Line Voltages with Suggested Circuit Protection and Wire Sizes

Based on National Electric Code and Canadian Electric Code

NOTE!

Refer to Local and National Codes or local authority having jurisdiction

for proper wiring requirements.

Cable size is de-rated based on the Duty Cycle of the equipment.

Art# A-14359

NOTE!

Due to circuitry, age and condition two generators with the same ratings

may produce dierent results. Adjust the amperage accordingly.

CM 40 Cut Capacity

Recommended Pierce Maximum

1/2" (12.7mm) 1/2" (12.7mm) 1" (25.4mm)

CUTMASTER 40

INTRODUCTION 0-5601

18

2.06 Power Supply Specications CE

CM 40 240 VAC 1 Phase Power Supply Specications

Input Power 230 VAC, Single Phase, 50 Hz

1 Phase Input Power Cable CE

Power Supply includes 2.5M single phase 2.5mm² input

cable with Schuko plug

Output Current 15 - 40 Amps, Continuously Adjustable

Power Supply Gas Filtering

Ability

Particulates to 5 Microns

Inlet Pressure 90-125 PSI (6.2-8.6 bar / 620-862 Kpa)

2.06.01 Additional Power Supply Specications

CM 40 Power Supply Duty Cycle *

Ambient Air Temperature

Duty Cycle Ratings @ 40° C (104° F)

Operating Range 0° - 50° C

Rating

230VAC Units

Duty Cycle* 35% 60% 100%

Current

40 Amps 30 Amps 20 Amps

DC Voltage

135 130 135

* NOTE: The duty cycle will be reduced if the primary input power (AC) is low or the

output voltage (DC) is higher than shown in this chart.

2.07 Input Wiring Specications CE

1 Phase Input Cable Wiring Requirements

1 Phase Cutmaster 40 Power Supply Input Cable Wiring Requirements

Input voltage Freq Power Input Suggested Sizes

Volts Hz kVA I max I

1

e

Fuse

(amps)

Flexible Cord

(Min. AWG)

1 Phase 230 CE 50 6.0 26.1 16.5 50

2.5mm

Line Voltages with Suggested Circuit Protection and Wire Sizes

Based on National Electric Code and Canadian Electric Code

NOTE!

Refer to Local and National Codes or local authority having jurisdiction

for proper wiring requirements.

Cable size is de-rated based on the Duty Cycle of the equipment.

CUTMASTER 40

0-5601 INTRODUCTION

19

2.08 Generator Recommendations

When using generators to power the CM40 Plasma Cutting System, the following ratings are a

minimum and are to be used along with the ratings previously listed.

CM 40 Generator Specications

Generator Output Rating CM 40 Output Current Arc Characteristic

3 kW / 120V 20A on 15A circuit Full

5 kW / 120V 27A on 20A circuit Full

6.8 kW 40A Full

NOTE: If Generator is equipped with an idle mode it will need to be in "Run" mode to operate

at 40 amps.

NOTE!

Due to circuitry, age and condition two generators with the same ratings

may produce dierent results. Adjust the amperage accordingly.

CM 40 Cut Capacity

Recommended Pierce Maximum

1/2" (12.7mm) 1/2" (12.7mm) 1" (25.4mm)

2.09 Power Supply Features

Handle and Leads Wrap

Torch Leads Receptacle

Control Panel

Work Lead Receptacle

Art # A-14041

CUTMASTER 40

INTRODUCTION 0-5601

20

Input Power Cord

Gas Inlet Port

Input Power ON/OFF Switch

Art # A-14042

Weights and Dimensions

18.82"

478.07 mm

29 lb / 13.154 kg

8”

203.29 mm

12.25"

311.21 mm

Art # A-14039

Power Supply Dimensions & Weight

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ESAB CUTMASTER 40 PLASMA CUTTING SYSTEM SERVICE MANUAL User manual

ESAB CUTMASTER 40 PLASMA CUTTING SYSTEM SERVICE MANUAL User manual

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