Bosch PEX 4000 AE Owner's manual

Category
Power tools
Type
Owner's manual
Robert Bosch GmbH
Power Tools Division
70745 Leinfelden-Echterdingen
www.bosch-pt.com
1 609 929 M11 (2007.09) T / 124
PEX
400 A | 400 AE
de Originalbetriebsanleitung
en Original instructions
fr Notice originale
es Manual original
pt Manual original
it Istruzioni originali
nl Oorspronkelijke gebruiksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet
el Πρωτότυπο οδηγιών χρήσης
tr Orijinal işletme talimat
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1 609 929 M11 | (28.9.07) Bosch Power Tools
2 |
Deutsch. . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 5
English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Français. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 34
Português . . . . . . . . . . . . . . . . . . . . . . . . . Página 44
Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . Pagina 53
Nederlands . . . . . . . . . . . . . . . . . . . . . . . . Pagina 63
Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 72
Svenska. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sida 80
Norsk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 88
Suomi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sivu 96
Ελληνικά . . . . . . . . . . . . . . . . . . . . . . . . . . . Σελίδα 104
Türkçe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sayfa 114
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| 3
Bosch Power Tools 1 609 929 M11 | (28.9.07)
1
2
3
4
5
6
7
8
9
10
PEX 400 AE
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1 609 929 M11 | (28.9.07) Bosch Power Tools
4 |
11
12
4
13
14
4
15
16
Ø 19 mm
B
A4A3
A2
A1
OBJ_BUCH-434-001.book Page 4 Friday, September 28, 2007 10:52 AM
8 | Deutsch
1 609 929 M11 | (28.9.07) Bosch Power Tools
Technische Daten
Geräusch-/Vibrationsinformation
Messwerte ermittelt entsprechend EN 60745.
Der A-bewertete Geräuschpegel des Gerätes
beträgt typischerweise: Schalldruckpegel
84 dB(A); Schallleistungspegel 95 dB(A).
Unsicherheit K=3 dB.
Gehörschutz tragen!
Schwingungsgesamtwerte (Vektorsumme dreier
Richtungen) ermittelt entsprechend EN 60745:
Schwingungsemissionswert a
h
= 6,5 m/s
2
,
Unsicherheit K = 1,9 m/s
2
.
Der in diesen Anweisungen angegebene Schwin-
gungspegel ist entsprechend einem in EN 60745
genormten Messverfahren gemessen worden
und kann für den Vergleich von Elektrowerkzeu-
gen miteinander verwendet werden. Er eignet
sich auch für eine vorläufige Einschätzung der
Schwingungsbelastung.
Der angegebene Schwingungspegel repräsen-
tiert die hauptsächlichen Anwendungen des
Elektrowerkzeugs. Wenn allerdings das Elektro-
werkzeug für andere Anwendungen, mit ab-
weichenden Einsatzwerkzeugen oder ungenü-
gender Wartung eingesetzt wird, kann der
Schwingungspegel abweichen. Dies kann die
Schwingungsbelastung über den gesamten
Arbeitszeitraum deutlich erhöhen.
Für eine genaue Abschätzung der Schwingungs-
belastung sollten auch die Zeiten berücksichtigt
werden, in denen das Gerät abgeschaltet ist
oder zwar läuft, aber nicht tatsächlich im Ein-
satz ist. Dies kann die Schwingungsbelastung
über den gesamten Arbeitszeitraum deutlich
reduzieren.
Legen Sie zusätzliche Sicherheitsmaßnahmen
zum Schutz des Bedieners vor der Wirkung von
Schwingungen fest wie zum Beispiel: Wartung
von Elektrowerkzeug und Einsatzwerkzeugen,
Warmhalten der Hände, Organisation der
Arbeitsabläufe.
Exzenterschleifer PEX 400 A PEX 400 AE
Sachnummer
0 603 310 1.. 0 603 310 6..
Schwingzahlvorwahl
z
Nennaufnahmeleistung
W400400
Abgabeleistung
W215215
Leerlaufdrehzahl
min
-1
13000 450013000
Leerlaufschwingzahl
min
-1
26000 900026000
Schwingkreisdurchmesser
mm 5,0 5,0
Schleiftellerdurchmesser
mm 125 125
Gewicht entsprechend EPTA-Procedure 01/2003
kg 1,9 1,9
Schutzklasse
/ II / II
Angaben gelten für Nennspannungen [U] 230/240 V. Bei niedrigeren Spannungen und in länderspezifischen Ausfüh-
rungen können diese Angaben variieren.
Bitte beachten Sie die Sachnummer auf dem Typenschild Ihres Elektrowerkzeugs. Die Handelsbezeichnungen einzel-
ner Elektrowerkzeuge können variieren.
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Deutsch | 9
Bosch Power Tools 1 609 929 M11 | (28.9.07)
Konformitätserklärung
Wir erklären in alleiniger Verantwortung, dass
das unter „Technische Daten“ beschriebene
Produkt mit den folgenden Normen oder norma-
tiven Dokumenten übereinstimmt: EN 60745
gemäß den Bestimmungen der Richtlinien
2004/108/EG, 98/37/EG (bis 28.12.2009),
2006/42/EG (ab 29.12.2009).
Technische Unterlagen bei:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
25.07.2007, Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Montage
f Ziehen Sie vor allen Arbeiten am Elektrowerkzeug den Netzstecker aus der Steckdose.
Wahl des Schleifblattes
Entsprechend dem zu bearbeitenden Material und dem gewünschten Abtrag der Oberfläche sind
unterschiedliche Schleifblätter verfügbar:
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
Material Anwendung Körnung
Farbe
Lack
Füller
Spachtel
Zum Abschleifen von Farbe grob 40
60
Zum Schleifen von Vorstreichfarbe (z.B. Ent-
fernen von Pinselstrichen, Farbtropfen und
Laufnasen)
mittel 80
100
120
Zum Endschliff von Grundierungen vor der
Lackierung
fein 180
240
320
400
Sämtliche Holz-
werkstoffe (z.B.
Hartholz, Weich-
holz, Spanplatten,
Bauplatten)
Metallwerkstoffe
Zum Vorschleifen, z.B. von rauen, ungehobel-
ten Balken und Brettern
grob 40
60
Zum Planschleifen und zum Ebnen kleinerer
Unebenheiten
mittel 80
100
120
Zum Fertig- und Feinschleifen von Holz fein 180
240
320
400
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1 609 929 M11 | (28.9.07) Bosch Power Tools
Schleifblatt wechseln
Zum Abnehmen des Schleifblattes 6 heben Sie
es seitlich an und ziehen es vom Schleifteller 7
ab.
Entfernen Sie vor dem Aufsetzen eines neuen
Schleifblattes Schmutz und Staub vom Schleif-
teller 7, z.B. mit einem Pinsel.
Die Oberfläche des Schleiftellers 7 besteht aus
einem Klettgewebe, damit Sie Schleifblätter mit
Kletthaftung schnell und einfach befestigen kön-
nen.
Drücken Sie das Schleifblatt 6 fest auf die
Unterseite des Schleiftellers 7 auf.
Achten Sie zur Gewährleistung einer optimalen
Staubabsaugung darauf, dass die Ausstanzun-
gen im Schleifblatt mit den Bohrungen am
Schleifteller übereinstimmen.
Wahl des Schleiftellers
Je nach Anwendung kann das Elektrowerkzeug
mit Schleiftellern unterschiedlicher Härte aus-
gestattet werden:
Schleifteller weich: geeignet zum Polieren
und gefühlvollen Schleifen, auch an gewölb-
ten Flächen.
Schleifteller mittel: geeignet für alle Schleif-
arbeiten, universell einsetzbar.
Schleifteller hart: geeignet für hohe
Schleifleistung auf ebenen Flächen.
Schleifteller wechseln
Hinweis: Wechseln Sie einen beschädigten
Schleifteller 7 sofort aus.
Ziehen Sie das Schleifblatt bzw. Polierwerkzeug
ab. Drehen Sie die Schraube 5 vollständig her-
aus und nehmen Sie den Schleifteller 7 ab. Set-
zen Sie den neuen Schleifteller 7 auf und ziehen
Sie die Schraube wieder fest.
Hinweis: Achten Sie beim Aufsetzen des Schleif-
tellers darauf, dass die Verzahnungen des Mit-
nehmers in die Aussparungen des Schleiftellers
fassen.
Staub-/Späneabsaugung
f Stäube von Materialien wie bleihaltigem An-
strich, einigen Holzarten, Mineralien und Me-
tall können gesundheitsschädlich sein. Be-
rühren oder Einatmen der Stäube können
allergische Reaktionen und/oder Atem-
wegserkrankungen des Benutzers oder in der
Nähe befindlicher Personen hervorrufen.
Bestimmte Stäube wie Eichen- oder Buchen-
staub gelten als krebserzeugend, besonders
in Verbindung mit Zusatzstoffen zur Holzbe-
handlung (Chromat, Holzschutzmittel). As-
besthaltiges Material darf nur von Fachleuten
bearbeitet werden.
Benutzen Sie möglichst eine Staubabsau-
gung.
Sorgen Sie für gute Belüftung des Arbeits-
platzes.
Es wird empfohlen, eine Atemschutz-
maske mit Filterklasse P2 zu tragen.
Beachten Sie in Ihrem Land gültige Vorschrif-
ten für die zu bearbeitenden Materialien.
Autolack
Stein
Marmor
Granit
Glas
Plexiglas
Glasfaserkunst-
stoffe
Zum Vorschleifen grob 80
Zum Formschliff und Kantenbrechen mittel 100
120
Zum Feinschliff bei Formgebung fein 180
240
320
400
Glanzschliff und Kantenrundung sehr
fein
600
1200
Material Anwendung Körnung
OBJ_BUCH-434-001.book Page 10 Friday, September 28, 2007 10:52 AM
Deutsch | 13
Bosch Power Tools 1 609 929 M11 | (28.9.07)
Polieren Sie das angetrocknete Poliermittel mit
Lammwollhaube mit Kreuzgang- oder Kreisbe-
wegungen auf.
Reinigen Sie die Polierwerkzeuge regelmäßig,
um gute Polierergebnisse zu sichern. Waschen
Sie die Polierwerkzeuge mit mildem Waschmit-
tel und warmem Wasser aus, verwenden Sie
keine Verdünnungsmittel.
Anwendungstabelle
Die Angaben in der nachfolgenden Tabelle sind
empfohlene Werte.
Die für die Bearbeitung günstigste Kombination
lässt sich am besten durch praktischen Versuch
ermitteln.
Wartung und Service
Wartung und Reinigung
f Ziehen Sie vor allen Arbeiten am Elektro-
werkzeug den Netzstecker aus der Steck-
dose.
f Halten Sie das Elektrowerkzeug und die
Lüftungsschlitze sauber, um gut und sicher
zu arbeiten.
Sollte das Elektrowerkzeug trotz sorgfältiger
Herstellungs- und Prüfverfahren einmal ausfal-
len, ist die Reparatur von einer autorisierten
Kundendienststelle für Bosch-Elektrowerkzeuge
ausführen zu lassen.
Geben Sie bei allen Rückfragen und Ersatzteil-
bestellungen bitte unbedingt die 10-stellige
Sachnummer laut Typenschild des Elektrowerk-
zeuges an.
Kundendienst und Kundenberatung
Der Kundendienst beantwortet Ihre Fragen zu
Reparatur und Wartung Ihres Produkts sowie zu
Ersatzteilen. Explosionszeichnungen und Infor-
mationen zu Ersatzteilen finden Sie auch unter:
www.bosch-pt.com
Das Bosch-Kundenberater-Team hilft Ihnen ger-
ne bei Fragen zu Kauf, Anwendung und Einstel-
lung von Produkten und Zubehören.
www.powertool-portal.de, das Internetportal
für Heimwerker und Gartenfreunde.
www.dha.de, das komplette Service-Angebot
der Deutschen Heimwerker Akademie.
Deutschland
Robert Bosch GmbH
Servicezentrum Elektrowerkzeuge
Zur Luhne 2
37589 Kalefeld – Willershausen
Tel. Kundendienst: +49 (1805) 70 74 10
Fax: +49 (1805) 70 74 11
E-Mail:
Tel. Kundenberatung: +49 (1803) 33 57 99
Fax: +49 (711) 7 58 19 30
Anwendung
Körnung
(Grobschliff/
Feinschliff)
Schwingzahlstufe
(PEX 400 AE)
Schleifteller
Lacke anschleifen 180/320 2/3 weich
Lacke ausbessern 120/400 4/5 hart
Lacke entfernen 40/80 5 mittel
Weichholz 40/240 5/6 mittel
Hartholz 60/320 5/6 mittel
Furnier 240/320 2
4weich
Aluminium 80/240 4/5 mittel
Stahl 60/240 5 mittel/
hart
Stahl entrosten 40/120 6 weich
rostfreier Stahl 120/240 5 mittel
Stein 80/200 5/6 hart
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English | 15
Bosch Power Tools 1 609 929 M11 | (28.9.07)
en
General Power Tool Safety
Warnings
Read all safety warnings and all
instructions. Failure to follow
the warnings and instructions may result in elec-
tric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the
dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distrac-
tions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radia-
tors, ranges and refrigerators. There is
an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges and moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for out-
door use. Use of a cord suitable for out-
door use reduces the risk of electric shock.
f) If operating a power tool in a damp loca-
tion is unavoidable, use a residual cur-
rent device (RCD) protected supply. Use
of an RCD reduces the risk of electric
shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool
while you are tired or under the influ-
ence of drugs, alcohol or medication.
A moment of inattention while operating
power tools may result in serious per-
sonal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protec-
tion used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or bat-
tery pack, picking up or carrying the
tool. Carrying power tools with your fin-
ger on the switch or energising power
tools that have the switch on invites acci-
dents.
d) Remove any adjusting key or wrench be-
fore turning the power tool on. A wrench
or a key left attached to a rotating part of
the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unex-
pected situations.
f) Dress properly. Do not wear loose cloth-
ing or jewellery. Keep your hair, clothing
and gloves away from moving parts.
Loose clothes, jewellery or long hair can
be caught in moving parts.
WARNING
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16 | English
1 609 929 M11 | (28.9.07) Bosch Power Tools
g) If devices are provided for the connec-
tion of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of dust collection
can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the cor-
rect power tool for your application. The
correct power tool will do the job better
and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch
is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any adjust-
ments, changing accessories, or storing
power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfa-
miliar with the power tool or these in-
structions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for mis-
alignment or binding of moving parts,
breakage of parts and any other condi-
tion that may affect the power tool’s op-
eration. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp
cutting edges are less likely to bind and
are easier to control.
g) Use the power tool, accessories and tool
bits etc. in accordance with these in-
structions, taking into account the work-
ing conditions and the work to be per-
formed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qual-
ified repair person using only identical
replacement parts. This will ensure that
the safety of the power tool is maintained.
Machine-specific
Safety Warnings
f Use the machine only for dry sanding. Pen-
etration of water into the machine increases
the risk of an electric shock.
f Pay attention that no persons are put at risk
through sparking. Remove any combustible
materials in the vicinity. Sparking occurs
when sanding metal materials.
f Caution, fire hazard! Avoid overheating the
object being sanded as well as the sander.
Always empty the dust collector before tak-
ing breaks. In unfavourable conditions, e.g.,
when sparks emit from sanding metals, sand-
ing debris in the dust bag, micro filter or pa-
per sack (or in the filter sack or filter of the
vacuum cleaner) can self-ignite. Particularly
when mixed with remainders of varnish, poly-
urethane or other chemical materials and
when the sanding debris is hot after long
periods of working.
f When working with the machine, always
hold it firmly with both hands and provide
for a secure stance. The power tool is guided
more secure with both hands.
f Secure the workpiece. A workpiece clamped
with clamping devices or in a vice is held
more secure than by hand.
f Keep your workplace clean. Blends of mate-
rials are particularly dangerous. Dust from
light alloys can burn or explode.
f Never use the machine with a damaged
cable. Do not touch the damaged cable and
pull the mains plug when the cable is dam-
aged while working. Damaged cables in-
crease the risk of an electric shock.
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English | 17
Bosch Power Tools 1 609 929 M11 | (28.9.07)
Functional Description
Read all safety warnings and all in-
structions. Failure to follow the
warnings and instructions may result
in electric shock, fire and/or serious
injury.
Intended Use
The machine is intended for dry sanding of
wood, plastic, metal, filler as well as coated
surfaces.
Machines with electronic control are also suita-
ble for polishing.
Product Features
The numbering of the product features refers to
the illustration of the machine on the graphics
page.
1 Thumbwheel for orbit frequency preselec-
tion (PEX 400 AE)
2 On/Off switch
3 Lock-on button for On/Off switch
4 Dust box, complete (micro filtersystem)
5 Screw for fastening the sanding plate
6 Sanding sheet*
7 Sanding plate
8 Auxiliary handle
9 Wing bolt for adjustment of auxiliary handle
10 Allen key
11 Holder for dust box
12 Plastic slider
13 Extraction outlet
14 Latching lever for dust box
15 Filter element (micro filtersystem)
16 Extraction adapter*
*The accessories illustrated or described are not in-
cluded as standard delivery.
Technical Data
Random Orbital Sander PEX 400 A PEX 400 AE
Article number
0 603 310 1.. 0 603 310 6..
Preselection of orbital stroke rate
z
Rated power input
W400400
Output power
W215215
No-load speed
rpm 13000 450013000
Orbital stroke rate
opm 26000 900026000
Orbit diameter
mm 5.0 5.0
Sanding plate diameter
mm 125 125
Weight according to EPTA-Procedure 01/2003
kg 1.9 1.9
Protection class
/ II / II
The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries,
these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the individual machines
may vary.
OBJ_BUCH-434-001.book Page 17 Friday, September 28, 2007 10:52 AM
18 | English
1 609 929 M11 | (28.9.07) Bosch Power Tools
Noise/Vibration Information
Measured values determined according to
EN 60745.
Typically the A-weighted noise levels of the prod-
uct are: Sound pressure level 84 dB(A); Sound
power level 95 dB(A). Uncertainty K =3 dB.
Wear hearing protection!
Vibration total values (triax vector sum) deter-
mined according to EN 60745:
Vibration emission value a
h
= 6.5 m/s
2
,
Uncertainty K = 1.9 m/s
2
.
The vibration emission level given in this infor-
mation sheet has been measured in accordance
with a standardised test given in EN 60745 and
may be used to compare one tool with another.
It may be used for a preliminary assessment of
exposure.
The declared vibration emission level repre-
sents the main applications of the tool. However
if the tool is used for different applications, with
different accessories or poorly maintained, the
vibration emission may differ. This may signifi-
cantly increase the exposure level over the total
working period.
An estimation of the level of exposure to vibra-
tion should also take into account the times
when the tool is switched off or when it is run-
ning but not actually doing the job. This may sig-
nificantly reduce the exposure level over the
total working period.
Identify additional safety measures to protect
the operator from the effects of vibration such
as: maintain the tool and the accessories, keep
the hands warm, organisation of work patterns.
Declaration of Conformity
We declare under our sole responsibility that
the product described under “Technical Data” is
in conformity with the following standards or
standardization documents: EN 60745 accord-
ing to the provisions of the directives
2004/108/EC, 98/37/EC (until Dec. 28, 2009),
2006/42/EC (from Dec. 29, 2009 on).
Technical file at:
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
25.07.2007, Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Assembly
f Before any work on the machine itself, pull the mains plug.
Selecting the Sanding Sheet
Depending on the material to be worked and the required rate of material removal, different sanding
sheets are available:
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
Material Application Grain size
Paint
Varnish
Filling compound
Filler
For sanding off paint coarse 40
60
For sanding primer (e.g., for removing brush
dashes, drops of paint and paint run)
medium 80
100
120
For final sanding of primers before coating fine 180
240
320
400
OBJ_BUCH-434-001.book Page 18 Friday, September 28, 2007 10:52 AM
English | 19
Bosch Power Tools 1 609 929 M11 | (28.9.07)
Replacing the Sanding Sheet
To remove the sanding sheet 6, lift it from the
side and pull it off of the sanding plate 7.
When attaching a new sanding sheet, remove
any dust or debris from the sanding plate 7, e.g.,
with a brush.
The surface of the sanding plate 7 is fitted with
Velcro backing for quick and easy fastening of
sanding sheets with Velcro adhesion.
Press the sanding sheet 6 firmly against the bot-
tom side of the sanding plate 7.
To ensure optimum dust extraction, pay atten-
tion that the punched holes in the sanding sheet
match with the holes in the sanding plate.
Selection of the Sanding Plate
Depending on the application, the machine can
be equipped with sanding plates of different
hardness:
Soft sanding plate: Suitable for polishing and
sensitive sanding (also for curved surfaces).
Medium sanding plate: Suitable for all sand-
ing applications and general-purpose use.
Hard sanding plate: Suitable for high sanding
capacity on flat surfaces.
Replacing the Sanding Plate
Note: Replace a damaged sanding plate 7 imme-
diately.
Pull off the sanding sheet or polishing tool.
Completely unscrew the screw 5 and take off
the sanding plate 7. Attach the new sanding
plate 7 and tighten the screw again.
Note: When attaching the sanding plate, pay at-
tention that the toothing of the drive element
engage into the openings of the sanding plate.
All wooden materi-
als (e.g., hard-
wood, softwood,
chipboard, build-
ing board)
Metal materials
For coarse-sanding, e.g. of rough, unplaned
beams and boards
coarse 40
60
For face sanding and planing small irregu-
larities
medium 80
100
120
For finish and fine sanding of wood fine 180
240
320
400
Automotive paint
Masonry, stone
Marble
Granite
Glass
Plexiglas
Glass-fibre
plastics
For pre-sanding coarse 80
For shaping and braking edges medium 100
120
For final sanding and forming fine 180
240
320
400
For polish-sanding and rounding off edges very fine 600
1200
Material Application Grain size
OBJ_BUCH-434-001.book Page 19 Friday, September 28, 2007 10:52 AM
20 | English
1 609 929 M11 | (28.9.07) Bosch Power Tools
Dust/Chip Extraction
f Dusts from materials such as lead-containing
coatings, some wood types, minerals and
metal can be harmful to one’s health. Touch-
ing or breathing-in the dusts can cause aller-
gic reactions and/or lead to respiratory infec-
tions of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in
connection with wood-treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked by
specialists.
Use dust extraction whenever possible.
Provide for good ventilation of the work-
ing place.
It is recommended to wear a P2 filter-
class respirator.
Observe the relevant regulations in your
country for the materials to be worked.
Integrated Dust Extraction with Dust Box
(see Fig. A1
A4)
Before assembling the dust box 4, pull out the
plastic slider 12. Place the dust box 4 onto the
extraction outlet 13 and allow it to engage.
Make sure that the plastic slider 12 engages in
the holder 11.
To empty the dust box 4, press the latching le-
vers 14 on the side of the dust box. Pull off the
dust box.
Before opening the dust box 4, it is recommend-
ed to loosen the dust from the filter element by
gently striking it against a firm support (as
shown in the figure).
Grasp the dust box 4 by the recessed grip, fold
the filter element 15 upward and empty the dust
box. Clean the thin plates of the filter element
15 with a soft brush.
Note: To ensure optimum dust extraction, emp-
ty the dust box 4 in good time and clean the fil-
ter element 15 at regular intervals.
When working vertical surfaces, hold the power
tool in such a manner that the dust box 4 faces
downward.
External Dust Extraction (see figure B)
Slide the extraction adapter 16 onto the outlet
piece 13. Ensure that the latching levers of the
extraction adapter engage. The extraction
adapter 16 accepts a vacuum hose with a diam-
eter of 19 mm.
The vacuum cleaner must be suitable for the
material being worked.
An overview for connecting to different vacuum
cleaners can be found at the end of these oper-
ating instructions.
When vacuuming dry dust that is especially det-
rimental to health or carcinogenic, use a special
vacuum cleaner.
When working vertical surfaces, hold the power
tool in such a manner that the vacuum hose fac-
es downward.
For removal of the extraction adapter 16, press
the latching levers together at the rear and pull
the extraction adapter off.
Auxiliary Handle
The auxiliary handle 8 enables convenient han-
dling and optimal distribution of power, espe-
cially at high removal rates.
Loosen the wing bolt 9 and pivot the auxiliary
handle to the requested position. Make sure
that it engages in the casing and tighten the
wing bolt 9 again.
Operation
Starting Operation
f Observe correct mains voltage! The voltage
of the power source must agree with the
voltage specified on the nameplate of the
machine. Power tools marked with 230 V
can also be operated with 220 V.
Switching On and Off
To start the machine, press the On/Off switch 2.
To lock the On/Off switch, keep it pressed and
additionally push the lock-on button 3.
To switch off the machine, release the On/Off
switch 2. When the On/Off switch 2 is locked,
press it first and then release it.
OBJ_BUCH-434-001.book Page 20 Friday, September 28, 2007 10:52 AM
English | 21
Bosch Power Tools 1 609 929 M11 | (28.9.07)
Preselecting the Orbital Stroke Rate
(PEX 400 AE)
With the thumbwheel for preselection of the or-
bital stroke rate 1, you can preselect the required
orbital stroke rate, even during operation.
The required stroke rate depends on the materi-
al and the working conditions and can be deter-
mined through practical testing.
After longer periods of working at low stroke
rate, allow the machine to cool down by running
it for approx. 3 minutes at maximum stroke rate
with no load.
Sanding Plate Brake
An integrated sanding plate brake reduces the
stroke rate when running at no-load so that
scoring is prevented when placing the machine
onto the workpiece.
If the no-load stroke rate continuously increases
over the course of time, then the sanding plate
is damaged and must be replaced or the sanding
plate brake is worn. A worn sanding plate brake
must be replaced by an authorised after-sales
service agent for Bosch power tools.
Working Advice
f Wait until the machine has come to a stand-
still before placing it down.
Sanding Surfaces
Switch the machine on, place it with the com-
plete sanding surface on the surface to be
worked and move the machine with moderate
pressure over the workpiece.
The removal capacity and the sanding pattern
are mainly determined by the selection of the
sanding sheet, the preselected orbital stroke
rate (PEX 400 AE) and the applied pressure.
Only flawless sanding sheets achieve good
sanding capacity and extend the service life of
the machine.
Pay attention to apply uniform sanding pres-
sure; this increases the working life of the sand-
ing sheets.
Intensifiying the sanding pressure does not lead
to an increase of the sanding capacity, but to in-
creased wear of the machine and the sanding
sheet.
A sanding sheet that has been used for metal
should not be used for other materials.
Use only original Bosch sanding accessories.
Rough Sanding
Attach a sanding sheet with coarse grain.
Apply only light pressure to the machine so that
it runs at a higher stroke rate and high material
removal is achieved.
Fine Sanding
Attach a sanding sheet with fine grain.
By lightly varying the application pressure or
changing the orbital stroke rate (PEX 400 AE),
the sanding plate stroke rate can be reduced
whereby the orbital action is maintained.
With moderate pressure, move the machine in a
circular pattern or alternately in lengthwise and
crosswise directions over the workpiece. Do not
tilt the machine to avoid sanding through the
workpiece (e.g. when sanding veneer).
After finishing the working procedure, switch
the power tool off.
Polishing (PEX 400 AE)
For the polishing of weathered paint or buffing
out scratches (e.g., acrylic glass), the machine
can be equipped with appropriate polishing ac-
cessories such as lamb’s wool bonnet, polishing
felt or sponge (accessories).
Select a low stroke rate (setting 1
2) for polish-
ing in order to avoid excessive heating of the
surface.
Apply polishing agent crosswise or in a circular
motion with a polishing sponge and moderate
pressure, and then allow it to dry lightly.
Polish the partially dried polishing agent with
crosswise or circular motions using a lamb’s
wool polishing bonnet.
Clean the polishing accessories regularly to en-
sure good polishing results. Wash out polishing
accessories with a mild detergent and warm wa-
ter; do not use paint thinner.
1
2 Low stroke rate
3
4 Medium stroke rate
5
6 High stroke rate
OBJ_BUCH-434-001.book Page 21 Friday, September 28, 2007 10:52 AM
22 | English
1 609 929 M11 | (28.9.07) Bosch Power Tools
Application Table
The data in the following table are recommend-
ed values.
The most favourable combination for working is
best determined by practical testing.
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine itself, pull
the mains plug.
f For safe and proper working, always keep
the machine and ventilation slots clean.
WARNING! Important instructions for con-
necting a new 3-pin plug to the 2-wire cable.
The wires in the cable are coloured according to
the following code:
Do not connect the blue or brown wire to the
earth terminal of the plug.
Important: If for any reason the moulded plug is
removed from the cable of this power tool, it
must be disposed of safely.
If the machine should fail despite the care taken
in manufacturing and testing procedures, repair
should be carried out by an after-sales service
centre for Bosch power tools.
In all correspondence and spare parts order,
please always include the 10-digit article
number given on the type plate of the machine.
Application
Grain Size
(course sanding/
fine sanding)
Oscillation Rate
(PEX 400 AE)
Sanding Plate
Roughening
varnish 180/320 2/3 soft
Touching up
varnish 120/400 4/5 hard
Removing
varnish 40/80 5 medium
Softwood 40/240 5/6 medium
Hardwood 60/320 5/6 medium
Veneer 240/320 2
4soft
Aluminium 80/240 4/5 medium
Steel 60/240 5 medium/
hard
Derusting steel 40/120 6 soft
Stainless steel 120/240 5 medium
Masonry, stone 80/200 5/6 hard
OBJ_BUCH-434-001.book Page 22 Friday, September 28, 2007 10:52 AM
English | 23
Bosch Power Tools 1 609 929 M11 | (28.9.07)
After-sales service and customer
assistance
Our after-sales service responds to your ques-
tions concerning maintenance and repair of your
product as well as spare parts. Exploded views
and information on spare parts can also be
found under:
www.bosch-pt.com
Our customer consultants answer your ques-
tions concerning best buy, application and ad-
justment of products and accessories.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: + 61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Only for EC countries:
Do not dispose of power tools in-
to household waste!
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national
right, power tools that are no longer usable
must be collected separately and disposed of in
an environmentally correct manner.
Subject to change without notice.
OBJ_BUCH-434-001.book Page 23 Friday, September 28, 2007 10:52 AM
Français | 27
Bosch Power Tools 1 609 929 M11 | (28.9.07)
Caractéristiques techniques
Bruits et vibrations
Valeurs de mesure déterminées conformément
à EN 60745.
Les mesures réelles (A) des niveaux sonores de
l’appareil sont : Niveau de pression acoustique
84 dB(A) ; niveau d’intensité acoustique
95 dB(A). Incertitude K=3 dB.
Porter une protection acoustique !
Valeurs totales des vibrations (somme de vec-
teurs de trois sens) relevé conformément à
EN 60745 :
Valeur d’émission vibratoire a
h
= 6,5 m/s
2
,
Incertitude K = 1,9 m/s
2
.
L’amplitude d’oscillation indiquée dans ces ins-
tructions d’utilisation a été mesurée conformé-
ment à la norme EN 60745 et peut être utilisée
pour une comparaison d’outils électroportatifs.
Elle est également appropriée pour une estima-
tion préliminaire de la sollicitation vibratoire.
L’amplitude d’oscillation représente les utilisa-
tions principales de l’outil électroportatif. Si
l’outil électroportatif est cependant utilisé pour
d’autres applications, avec d’autres outils de
travail ou avec un entretien non approprié, l’am-
plitude d’oscillation peut être différente. Ceci
peut augmenter considérablement la sollicita-
tion vibratoire pendant toute la durée de travail.
Pour une estimation précise de la sollicitation
vibratoire, il est recommandé de prendre aussi
en considération les espaces de temps pendant
lesquels l’appareil est éteint ou en fonctionne-
ment, mais pas vraiment utilisé. Ceci peut rédui-
re considérablement la sollicitation vibratoire
pendant toute la durée de travail.
Déterminez des mesures de protection supplé-
mentaires pour protéger l’utilisateur des effets
de vibrations, telles que par exemple : Entretien
de l’outil électroportatif et des outils de travail,
maintenir les mains chaudes, organisation des
opérations de travail.
Ponceuse excentrique PEX 400 A PEX 400 AE
N° d’article
0 603 310 1.. 0 603 310 6..
Présélection de la vitesse
z
Puissance absorbée nominale
W400400
Puissance utile
W215215
Vitesse de rotation en marche à vide
tr/min 13000 450013000
Vitesse à vide
min
-1
26000 900026000
Diamètre du circuit oscillant
mm 5,0 5,0
Diamètre du plateau de ponçage
mm 125 125
Poids suivant EPTA-Procédure 01/2003
kg 1,9 1,9
Classe de protection
/ II / II
Ces indications sont valables pour des tensions nominales de [U] 230/240 V. Ces indications peuvent varier pour des
tensions plus basses ainsi que pour des versions spécifiques à certains pays.
Respectez impérativement le numéro d’article se trouvant sur la plaque signalétique de l’outil électroportatif. Les
désignations commerciales des différents outils électroportatifs peuvent varier.
OBJ_BUCH-434-001.book Page 27 Friday, September 28, 2007 10:52 AM
28 | Français
1 609 929 M11 | (28.9.07) Bosch Power Tools
Déclaration de conformité
Nous déclarons sous notre propre responsabili-
té que le produit décrit sous « Caractéristiques
techniques » est en conformité avec les normes
ou documents normatifs suivants : EN 60745
conformément aux termes des réglementations
2004/108/CE, 98/37/CE (jusqu’au 28.12.2009),
2006/42/CE (à partir du 29.12.2009).
Dossier technique auprès de :
Robert Bosch GmbH, PT/ESC,
D-70745 Leinfelden-Echterdingen
25.07.2007, Robert Bosch GmbH, Power Tools Division
D-70745 Leinfelden-Echterdingen
Montage
f Avant d’effectuer des travaux sur l’outil électroportatif, retirez la fiche de la prise de courant.
Choix de la feuille abrasive
Suivant le matériau à travailler et le travail demandé, il existe différentes feuilles abrasives :
Dr. Egbert Schneider
Senior Vice President
Engineering
Dr. Eckerhard Strötgen
Head of Product
Certification
Matériau Utilisation Grains
Peinture
Vernis
Masse de
remplissage
Spatule
Pour enlever des couches de peinture grossier 40
60
Pour poncer les couches de base de peinture
(p.ex. enlever les traits de pinceau, les
gouttes de peinture et les nez)
moyenne 80
100
120
Pour le finissage d’apprêts avant l’applica-
tion de la peinture laque
fin 180
240
320
400
Tous les bois
(p.ex. bois dur,
bois tendre,
panneaux agglo-
mérés, panneaux
muraux)
Matériaux en
métal
Pour le dégrossissage p.ex. de poutres et
planches rugueuses, non rabotées
grossier 40
60
Pour la rectification (plane) et le nivellement
de petites rugosités
moyenne 80
100
120
Pour la rectification de parachèvement et le
ponçage du bois
fin 180
240
320
400
OBJ_BUCH-434-001.book Page 28 Friday, September 28, 2007 10:52 AM
32 | Français
1 609 929 M11 | (28.9.07) Bosch Power Tools
Le polissage (PEX 400 AE)
Pour les travaux de polissage de peintures alté-
rées sous l’effet des intempéries ou pour faire
disparaître des rayures (p.ex. verre acrylique), il
est possible d’équiper l’outil électroportatif
d’outils de ponçage appropriés tels que disque
en peau de mouton, feutre ou éponge à polir
(accessoires).
Pour le polissage, choisissez une faible vitesse
(niveau 1
2) pour éviter un réchauffement ex-
cessif de la surface.
Travailler la pâte à polir à l’aide d’une éponge à
polir (accessoires) par des mouvements cruci-
formes ou circulaires et en appliquant une pres-
sion modérée ; laisser légèrement sécher.
Polir la pâte séchée à l’aide d’une peau de mou-
ton en effectuant des mouvements cruciformes
ou circulaires.
Nettoyer régulièrement les outils de polissage
pour garantir de bons résultats de polissage.
Laver les outils de polissage avec un détergent
doux et de l’eau chaude, ne pas utiliser de
diluants.
Applications
Les indications se trouvant dans le tableau
ci-après sont des valeurs recommandées.
Pour déterminer la combinaison la plus appro-
priée au travail, effectuez des essais pratiques.
Utilisation
Grains
(dégrossissage/
ponçage de finition)
Vitesse
(PEX 400 AE)
Plateau de ponçage
Ponçage de
vernis 180/320 2/3 souple
Réparation de
vernis 120/400 4/5 dure
Elimination de
vernis 40/80 5 moyenne
Bois tendre 40/240 5/6 moyenne
Bois dur 60/320 5/6 moyenne
Contreplaqué 240/320 2
4souple
Aluminium 80/240 4/5 moyenne
Acier 60/240 5 moyenne/
dure
Dérouillage de
l’acier 40/120 6 souple
Acier inoxydable 120/240 5 moyenne
Pierre 80/200 5/6 dure
OBJ_BUCH-434-001.book Page 32 Friday, September 28, 2007 10:52 AM
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Bosch PEX 4000 AE Owner's manual

Category
Power tools
Type
Owner's manual

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