Bosch PEX 4000 AE Owner's manual

Robert Bosch GmbH

Power Tools Division

70745 Leinfelden-Echterdingen

www.bosch-pt.com

1 609 929 M11 (2007.09) T / 124

PEX

400 A | 400 AE

de Originalbetriebsanleitung

en Original instructions

fr Notice originale

es Manual original

pt Manual original

it Istruzioni originali

nl Oorspronkelijke gebruiksaanwijzing

da Original brugsanvisning

sv Bruksanvisning i original

no Original driftsinstruks

fi Alkuperäiset ohjeet

el Πρωτότυπο οδηγιών χρήσης

tr Orijinal işletme talimat

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1 609 929 M11 | (28.9.07) Bosch Power Tools

2 |

Deutsch. . . . . . . . . . . . . . . . . . . . . . . . . . . . Seite 5

English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Français. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 34

Português . . . . . . . . . . . . . . . . . . . . . . . . . Página 44

Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . Pagina 53

Nederlands . . . . . . . . . . . . . . . . . . . . . . . . Pagina 63

Dansk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 72

Svenska. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sida 80

Norsk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side 88

Suomi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sivu 96

Ελληνικά . . . . . . . . . . . . . . . . . . . . . . . . . . . Σελίδα 104

Türkçe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sayfa 114

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| 3

Bosch Power Tools 1 609 929 M11 | (28.9.07)

1

2

3

4

5

6

7

8

9

10

PEX 400 AE

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1 609 929 M11 | (28.9.07) Bosch Power Tools

4 |

11

12

4

13

14

4

15

16

Ø 19 mm

B

A4A3

A2

A1

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8 | Deutsch

1 609 929 M11 | (28.9.07) Bosch Power Tools

Technische Daten

Geräusch-/Vibrationsinformation

Messwerte ermittelt entsprechend EN 60745.

Der A-bewertete Geräuschpegel des Gerätes

beträgt typischerweise: Schalldruckpegel

84 dB(A); Schallleistungspegel 95 dB(A).

Unsicherheit K=3 dB.

Gehörschutz tragen!

Schwingungsgesamtwerte (Vektorsumme dreier

Richtungen) ermittelt entsprechend EN 60745:

Schwingungsemissionswert a

h

= 6,5 m/s

2

,

Unsicherheit K = 1,9 m/s

2

.

Der in diesen Anweisungen angegebene Schwin-

gungspegel ist entsprechend einem in EN 60745

genormten Messverfahren gemessen worden

und kann für den Vergleich von Elektrowerkzeu-

gen miteinander verwendet werden. Er eignet

sich auch für eine vorläufige Einschätzung der

Schwingungsbelastung.

Der angegebene Schwingungspegel repräsen-

tiert die hauptsächlichen Anwendungen des

Elektrowerkzeugs. Wenn allerdings das Elektro-

werkzeug für andere Anwendungen, mit ab-

weichenden Einsatzwerkzeugen oder ungenü-

gender Wartung eingesetzt wird, kann der

Schwingungspegel abweichen. Dies kann die

Schwingungsbelastung über den gesamten

Arbeitszeitraum deutlich erhöhen.

Für eine genaue Abschätzung der Schwingungs-

belastung sollten auch die Zeiten berücksichtigt

werden, in denen das Gerät abgeschaltet ist

oder zwar läuft, aber nicht tatsächlich im Ein-

satz ist. Dies kann die Schwingungsbelastung

über den gesamten Arbeitszeitraum deutlich

reduzieren.

Legen Sie zusätzliche Sicherheitsmaßnahmen

zum Schutz des Bedieners vor der Wirkung von

Schwingungen fest wie zum Beispiel: Wartung

von Elektrowerkzeug und Einsatzwerkzeugen,

Warmhalten der Hände, Organisation der

Arbeitsabläufe.

Exzenterschleifer PEX 400 A PEX 400 AE

Sachnummer

0 603 310 1.. 0 603 310 6..

Schwingzahlvorwahl

– z

Nennaufnahmeleistung

W400400

Abgabeleistung

W215215

Leerlaufdrehzahl

min

-1

13000 4500–13000

Leerlaufschwingzahl

min

-1

26000 9000–26000

Schwingkreisdurchmesser

mm 5,0 5,0

Schleiftellerdurchmesser

mm 125 125

Gewicht entsprechend EPTA-Procedure 01/2003

kg 1,9 1,9

Schutzklasse

/ II / II

Angaben gelten für Nennspannungen [U] 230/240 V. Bei niedrigeren Spannungen und in länderspezifischen Ausfüh-

rungen können diese Angaben variieren.

Bitte beachten Sie die Sachnummer auf dem Typenschild Ihres Elektrowerkzeugs. Die Handelsbezeichnungen einzel-

ner Elektrowerkzeuge können variieren.

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Deutsch | 9

Bosch Power Tools 1 609 929 M11 | (28.9.07)

Konformitätserklärung

Wir erklären in alleiniger Verantwortung, dass

das unter „Technische Daten“ beschriebene

Produkt mit den folgenden Normen oder norma-

tiven Dokumenten übereinstimmt: EN 60745

gemäß den Bestimmungen der Richtlinien

2004/108/EG, 98/37/EG (bis 28.12.2009),

2006/42/EG (ab 29.12.2009).

Technische Unterlagen bei:

Robert Bosch GmbH, PT/ESC,

D-70745 Leinfelden-Echterdingen

25.07.2007, Robert Bosch GmbH, Power Tools Division

D-70745 Leinfelden-Echterdingen

Montage

f Ziehen Sie vor allen Arbeiten am Elektrowerkzeug den Netzstecker aus der Steckdose.

Wahl des Schleifblattes

Entsprechend dem zu bearbeitenden Material und dem gewünschten Abtrag der Oberfläche sind

unterschiedliche Schleifblätter verfügbar:

Dr. Egbert Schneider

Senior Vice President

Engineering

Dr. Eckerhard Strötgen

Head of Product

Certification

Material Anwendung Körnung

– Farbe

– Lack

– Füller

– Spachtel

Zum Abschleifen von Farbe grob 40

60

Zum Schleifen von Vorstreichfarbe (z.B. Ent-

fernen von Pinselstrichen, Farbtropfen und

Laufnasen)

mittel 80

100

120

Zum Endschliff von Grundierungen vor der

Lackierung

fein 180

240

320

400

– Sämtliche Holz-

werkstoffe (z.B.

Hartholz, Weich-

holz, Spanplatten,

Bauplatten)

– Metallwerkstoffe

Zum Vorschleifen, z.B. von rauen, ungehobel-

ten Balken und Brettern

grob 40

60

Zum Planschleifen und zum Ebnen kleinerer

Unebenheiten

mittel 80

100

120

Zum Fertig- und Feinschleifen von Holz fein 180

240

320

400

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10 | Deutsch

1 609 929 M11 | (28.9.07) Bosch Power Tools

Schleifblatt wechseln

Zum Abnehmen des Schleifblattes 6 heben Sie

es seitlich an und ziehen es vom Schleifteller 7

ab.

Entfernen Sie vor dem Aufsetzen eines neuen

Schleifblattes Schmutz und Staub vom Schleif-

teller 7, z.B. mit einem Pinsel.

Die Oberfläche des Schleiftellers 7 besteht aus

einem Klettgewebe, damit Sie Schleifblätter mit

Kletthaftung schnell und einfach befestigen kön-

nen.

Drücken Sie das Schleifblatt 6 fest auf die

Unterseite des Schleiftellers 7 auf.

Achten Sie zur Gewährleistung einer optimalen

Staubabsaugung darauf, dass die Ausstanzun-

gen im Schleifblatt mit den Bohrungen am

Schleifteller übereinstimmen.

Wahl des Schleiftellers

Je nach Anwendung kann das Elektrowerkzeug

mit Schleiftellern unterschiedlicher Härte aus-

gestattet werden:

– Schleifteller weich: geeignet zum Polieren

und gefühlvollen Schleifen, auch an gewölb-

ten Flächen.

– Schleifteller mittel: geeignet für alle Schleif-

arbeiten, universell einsetzbar.

– Schleifteller hart: geeignet für hohe

Schleifleistung auf ebenen Flächen.

Schleifteller wechseln

Hinweis: Wechseln Sie einen beschädigten

Schleifteller 7 sofort aus.

Ziehen Sie das Schleifblatt bzw. Polierwerkzeug

ab. Drehen Sie die Schraube 5 vollständig her-

aus und nehmen Sie den Schleifteller 7 ab. Set-

zen Sie den neuen Schleifteller 7 auf und ziehen

Sie die Schraube wieder fest.

Hinweis: Achten Sie beim Aufsetzen des Schleif-

tellers darauf, dass die Verzahnungen des Mit-

nehmers in die Aussparungen des Schleiftellers

fassen.

Staub-/Späneabsaugung

f Stäube von Materialien wie bleihaltigem An-

strich, einigen Holzarten, Mineralien und Me-

tall können gesundheitsschädlich sein. Be-

rühren oder Einatmen der Stäube können

allergische Reaktionen und/oder Atem-

wegserkrankungen des Benutzers oder in der

Nähe befindlicher Personen hervorrufen.

Bestimmte Stäube wie Eichen- oder Buchen-

staub gelten als krebserzeugend, besonders

in Verbindung mit Zusatzstoffen zur Holzbe-

handlung (Chromat, Holzschutzmittel). As-

besthaltiges Material darf nur von Fachleuten

bearbeitet werden.

– Benutzen Sie möglichst eine Staubabsau-

gung.

– Sorgen Sie für gute Belüftung des Arbeits-

platzes.

– Es wird empfohlen, eine Atemschutz-

maske mit Filterklasse P2 zu tragen.

Beachten Sie in Ihrem Land gültige Vorschrif-

ten für die zu bearbeitenden Materialien.

– Autolack

– Stein

– Marmor

– Granit

– Glas

– Plexiglas

– Glasfaserkunst-

stoffe

Zum Vorschleifen grob 80

Zum Formschliff und Kantenbrechen mittel 100

120

Zum Feinschliff bei Formgebung fein 180

240

320

400

Glanzschliff und Kantenrundung sehr

fein

600

1200

Material Anwendung Körnung

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Deutsch | 13

Bosch Power Tools 1 609 929 M11 | (28.9.07)

Polieren Sie das angetrocknete Poliermittel mit

Lammwollhaube mit Kreuzgang- oder Kreisbe-

wegungen auf.

Reinigen Sie die Polierwerkzeuge regelmäßig,

um gute Polierergebnisse zu sichern. Waschen

Sie die Polierwerkzeuge mit mildem Waschmit-

tel und warmem Wasser aus, verwenden Sie

keine Verdünnungsmittel.

Anwendungstabelle

Die Angaben in der nachfolgenden Tabelle sind

empfohlene Werte.

Die für die Bearbeitung günstigste Kombination

lässt sich am besten durch praktischen Versuch

ermitteln.

Wartung und Service

Wartung und Reinigung

f Ziehen Sie vor allen Arbeiten am Elektro-

werkzeug den Netzstecker aus der Steck-

dose.

f Halten Sie das Elektrowerkzeug und die

Lüftungsschlitze sauber, um gut und sicher

zu arbeiten.

Sollte das Elektrowerkzeug trotz sorgfältiger

Herstellungs- und Prüfverfahren einmal ausfal-

len, ist die Reparatur von einer autorisierten

Kundendienststelle für Bosch-Elektrowerkzeuge

ausführen zu lassen.

Geben Sie bei allen Rückfragen und Ersatzteil-

bestellungen bitte unbedingt die 10-stellige

Sachnummer laut Typenschild des Elektrowerk-

zeuges an.

Kundendienst und Kundenberatung

Der Kundendienst beantwortet Ihre Fragen zu

Reparatur und Wartung Ihres Produkts sowie zu

Ersatzteilen. Explosionszeichnungen und Infor-

mationen zu Ersatzteilen finden Sie auch unter:

www.bosch-pt.com

Das Bosch-Kundenberater-Team hilft Ihnen ger-

ne bei Fragen zu Kauf, Anwendung und Einstel-

lung von Produkten und Zubehören.

www.powertool-portal.de, das Internetportal

für Heimwerker und Gartenfreunde.

www.dha.de, das komplette Service-Angebot

der Deutschen Heimwerker Akademie.

Deutschland

Robert Bosch GmbH

Servicezentrum Elektrowerkzeuge

Zur Luhne 2

37589 Kalefeld – Willershausen

Tel. Kundendienst: +49 (1805) 70 74 10

Fax: +49 (1805) 70 74 11

E-Mail:

[email protected]

Tel. Kundenberatung: +49 (1803) 33 57 99

Fax: +49 (711) 7 58 19 30

E-Mail: [email protected]

Anwendung

Körnung

(Grobschliff/

Feinschliff)

Schwingzahlstufe

(PEX 400 AE)

Schleifteller

Lacke anschleifen 180/320 2/3 weich

Lacke ausbessern 120/400 4/5 hart

Lacke entfernen 40/80 5 mittel

Weichholz 40/240 5/6 mittel

Hartholz 60/320 5/6 mittel

Furnier 240/320 2

–4weich

Aluminium 80/240 4/5 mittel

Stahl 60/240 5 mittel/

hart

Stahl entrosten 40/120 6 weich

rostfreier Stahl 120/240 5 mittel

Stein 80/200 5/6 hart

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English | 15

Bosch Power Tools 1 609 929 M11 | (28.9.07)

en

General Power Tool Safety

Warnings

Read all safety warnings and all

instructions. Failure to follow

the warnings and instructions may result in elec-

tric shock, fire and/or serious injury.

Save all warnings and instructions for future

reference.

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Clut-

tered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power

tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away

while operating a power tool. Distrac-

tions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools. Unmodified

plugs and matching outlets will reduce

risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radia-

tors, ranges and refrigerators. There is

an increased risk of electric shock if your

body is earthed or grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the

cord for carrying, pulling or unplugging

the power tool. Keep cord away from

heat, oil, sharp edges and moving parts.

Damaged or entangled cords increase the

risk of electric shock.

e) When operating a power tool outdoors,

use an extension cord suitable for out-

door use. Use of a cord suitable for out-

door use reduces the risk of electric shock.

f) If operating a power tool in a damp loca-

tion is unavoidable, use a residual cur-

rent device (RCD) protected supply. Use

of an RCD reduces the risk of electric

shock.

3) Personal safety

a) Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool

while you are tired or under the influ-

ence of drugs, alcohol or medication.

A moment of inattention while operating

power tools may result in serious per-

sonal injury.

b) Use personal protective equipment.

Always wear eye protection. Protective

equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protec-

tion used for appropriate conditions will

reduce personal injuries.

c) Prevent unintentional starting. Ensure

the switch is in the off-position before

connecting to power source and/or bat-

tery pack, picking up or carrying the

tool. Carrying power tools with your fin-

ger on the switch or energising power

tools that have the switch on invites acci-

dents.

d) Remove any adjusting key or wrench be-

fore turning the power tool on. A wrench

or a key left attached to a rotating part of

the power tool may result in personal

injury.

e) Do not overreach. Keep proper footing

and balance at all times. This enables

better control of the power tool in unex-

pected situations.

f) Dress properly. Do not wear loose cloth-

ing or jewellery. Keep your hair, clothing

and gloves away from moving parts.

Loose clothes, jewellery or long hair can

be caught in moving parts.

WARNING

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16 | English

1 609 929 M11 | (28.9.07) Bosch Power Tools

g) If devices are provided for the connec-

tion of dust extraction and collection

facilities, ensure these are connected

and properly used. Use of dust collection

can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the cor-

rect power tool for your application. The

correct power tool will do the job better

and safer at the rate for which it was

designed.

b) Do not use the power tool if the switch

does not turn it on and off. Any power tool

that cannot be controlled with the switch

is dangerous and must be repaired.

c) Disconnect the plug from the power

source and/or the battery pack from the

power tool before making any adjust-

ments, changing accessories, or storing

power tools. Such preventive safety

measures reduce the risk of starting the

power tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfa-

miliar with the power tool or these in-

structions to operate the power tool.

Power tools are dangerous in the hands of

untrained users.

e) Maintain power tools. Check for mis-

alignment or binding of moving parts,

breakage of parts and any other condi-

tion that may affect the power tool’s op-

eration. If damaged, have the power tool

repaired before use. Many accidents are

caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Prop-

erly maintained cutting tools with sharp

cutting edges are less likely to bind and

are easier to control.

g) Use the power tool, accessories and tool

bits etc. in accordance with these in-

structions, taking into account the work-

ing conditions and the work to be per-

formed. Use of the power tool for

operations different from those intended

could result in a hazardous situation.

5) Service

a) Have your power tool serviced by a qual-

ified repair person using only identical

replacement parts. This will ensure that

the safety of the power tool is maintained.

Machine-specific

Safety Warnings

f Use the machine only for dry sanding. Pen-

etration of water into the machine increases

the risk of an electric shock.

f Pay attention that no persons are put at risk

through sparking. Remove any combustible

materials in the vicinity. Sparking occurs

when sanding metal materials.

f Caution, fire hazard! Avoid overheating the

object being sanded as well as the sander.

Always empty the dust collector before tak-

ing breaks. In unfavourable conditions, e.g.,

when sparks emit from sanding metals, sand-

ing debris in the dust bag, micro filter or pa-

per sack (or in the filter sack or filter of the

vacuum cleaner) can self-ignite. Particularly

when mixed with remainders of varnish, poly-

urethane or other chemical materials and

when the sanding debris is hot after long

periods of working.

f When working with the machine, always

hold it firmly with both hands and provide

for a secure stance. The power tool is guided

more secure with both hands.

f Secure the workpiece. A workpiece clamped

with clamping devices or in a vice is held

more secure than by hand.

f Keep your workplace clean. Blends of mate-

rials are particularly dangerous. Dust from

light alloys can burn or explode.

f Never use the machine with a damaged

cable. Do not touch the damaged cable and

pull the mains plug when the cable is dam-

aged while working. Damaged cables in-

crease the risk of an electric shock.

OBJ_BUCH-434-001.book Page 16 Friday, September 28, 2007 10:52 AM

English | 17

Bosch Power Tools 1 609 929 M11 | (28.9.07)

Functional Description

Read all safety warnings and all in-

structions. Failure to follow the

warnings and instructions may result

in electric shock, fire and/or serious

injury.

Intended Use

The machine is intended for dry sanding of

wood, plastic, metal, filler as well as coated

surfaces.

Machines with electronic control are also suita-

ble for polishing.

Product Features

The numbering of the product features refers to

the illustration of the machine on the graphics

page.

1 Thumbwheel for orbit frequency preselec-

tion (PEX 400 AE)

2 On/Off switch

3 Lock-on button for On/Off switch

4 Dust box, complete (micro filtersystem)

5 Screw for fastening the sanding plate

6 Sanding sheet*

7 Sanding plate

8 Auxiliary handle

9 Wing bolt for adjustment of auxiliary handle

10 Allen key

11 Holder for dust box

12 Plastic slider

13 Extraction outlet

14 Latching lever for dust box

15 Filter element (micro filtersystem)

16 Extraction adapter*

*The accessories illustrated or described are not in-

cluded as standard delivery.

Technical Data

Random Orbital Sander PEX 400 A PEX 400 AE

Article number

0 603 310 1.. 0 603 310 6..

Preselection of orbital stroke rate

– z

Rated power input

W400400

Output power

W215215

No-load speed

rpm 13000 4500–13000

Orbital stroke rate

opm 26000 9000–26000

Orbit diameter

mm 5.0 5.0

Sanding plate diameter

mm 125 125

Weight according to EPTA-Procedure 01/2003

kg 1.9 1.9

Protection class

/ II / II

The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries,

these values can vary.

Please observe the article number on the type plate of your machine. The trade names of the individual machines

may vary.

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18 | English

1 609 929 M11 | (28.9.07) Bosch Power Tools

Noise/Vibration Information

Measured values determined according to

EN 60745.

Typically the A-weighted noise levels of the prod-

uct are: Sound pressure level 84 dB(A); Sound

power level 95 dB(A). Uncertainty K =3 dB.

Wear hearing protection!

Vibration total values (triax vector sum) deter-

mined according to EN 60745:

Vibration emission value a

h

= 6.5 m/s

2

,

Uncertainty K = 1.9 m/s

2

.

The vibration emission level given in this infor-

mation sheet has been measured in accordance

with a standardised test given in EN 60745 and

may be used to compare one tool with another.

It may be used for a preliminary assessment of

exposure.

The declared vibration emission level repre-

sents the main applications of the tool. However

if the tool is used for different applications, with

different accessories or poorly maintained, the

vibration emission may differ. This may signifi-

cantly increase the exposure level over the total

working period.

An estimation of the level of exposure to vibra-

tion should also take into account the times

when the tool is switched off or when it is run-

ning but not actually doing the job. This may sig-

nificantly reduce the exposure level over the

total working period.

Identify additional safety measures to protect

the operator from the effects of vibration such

as: maintain the tool and the accessories, keep

the hands warm, organisation of work patterns.

Declaration of Conformity

We declare under our sole responsibility that

the product described under “Technical Data” is

in conformity with the following standards or

standardization documents: EN 60745 accord-

ing to the provisions of the directives

2004/108/EC, 98/37/EC (until Dec. 28, 2009),

2006/42/EC (from Dec. 29, 2009 on).

Technical file at:

Robert Bosch GmbH, PT/ESC,

D-70745 Leinfelden-Echterdingen

25.07.2007, Robert Bosch GmbH, Power Tools Division

D-70745 Leinfelden-Echterdingen

Assembly

f Before any work on the machine itself, pull the mains plug.

Selecting the Sanding Sheet

Depending on the material to be worked and the required rate of material removal, different sanding

sheets are available:

Dr. Egbert Schneider

Senior Vice President

Engineering

Dr. Eckerhard Strötgen

Head of Product

Certification

Material Application Grain size

– Paint

– Varnish

– Filling compound

– Filler

For sanding off paint coarse 40

60

For sanding primer (e.g., for removing brush

dashes, drops of paint and paint run)

medium 80

100

120

For final sanding of primers before coating fine 180

240

320

400

OBJ_BUCH-434-001.book Page 18 Friday, September 28, 2007 10:52 AM

English | 19

Bosch Power Tools 1 609 929 M11 | (28.9.07)

Replacing the Sanding Sheet

To remove the sanding sheet 6, lift it from the

side and pull it off of the sanding plate 7.

When attaching a new sanding sheet, remove

any dust or debris from the sanding plate 7, e.g.,

with a brush.

The surface of the sanding plate 7 is fitted with

Velcro backing for quick and easy fastening of

sanding sheets with Velcro adhesion.

Press the sanding sheet 6 firmly against the bot-

tom side of the sanding plate 7.

To ensure optimum dust extraction, pay atten-

tion that the punched holes in the sanding sheet

match with the holes in the sanding plate.

Selection of the Sanding Plate

Depending on the application, the machine can

be equipped with sanding plates of different

hardness:

– Soft sanding plate: Suitable for polishing and

sensitive sanding (also for curved surfaces).

– Medium sanding plate: Suitable for all sand-

ing applications and general-purpose use.

– Hard sanding plate: Suitable for high sanding

capacity on flat surfaces.

Replacing the Sanding Plate

Note: Replace a damaged sanding plate 7 imme-

diately.

Pull off the sanding sheet or polishing tool.

Completely unscrew the screw 5 and take off

the sanding plate 7. Attach the new sanding

plate 7 and tighten the screw again.

Note: When attaching the sanding plate, pay at-

tention that the toothing of the drive element

engage into the openings of the sanding plate.

– All wooden materi-

als (e.g., hard-

wood, softwood,

chipboard, build-

ing board)

– Metal materials

For coarse-sanding, e.g. of rough, unplaned

beams and boards

coarse 40

60

For face sanding and planing small irregu-

larities

medium 80

100

120

For finish and fine sanding of wood fine 180

240

320

400

– Automotive paint

– Masonry, stone

– Marble

– Granite

– Glass

– Plexiglas

– Glass-fibre

plastics

For pre-sanding coarse 80

For shaping and braking edges medium 100

120

For final sanding and forming fine 180

240

320

400

For polish-sanding and rounding off edges very fine 600

1200

Material Application Grain size

OBJ_BUCH-434-001.book Page 19 Friday, September 28, 2007 10:52 AM

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1 609 929 M11 | (28.9.07) Bosch Power Tools

Dust/Chip Extraction

f Dusts from materials such as lead-containing

coatings, some wood types, minerals and

metal can be harmful to one’s health. Touch-

ing or breathing-in the dusts can cause aller-

gic reactions and/or lead to respiratory infec-

tions of the user or bystanders.

Certain dusts, such as oak or beech dust, are

considered as carcinogenic, especially in

connection with wood-treatment additives

(chromate, wood preservative). Materials

containing asbestos may only be worked by

specialists.

– Use dust extraction whenever possible.

– Provide for good ventilation of the work-

ing place.

– It is recommended to wear a P2 filter-

class respirator.

Observe the relevant regulations in your

country for the materials to be worked.

Integrated Dust Extraction with Dust Box

(see Fig. A1

– A4)

Before assembling the dust box 4, pull out the

plastic slider 12. Place the dust box 4 onto the

extraction outlet 13 and allow it to engage.

Make sure that the plastic slider 12 engages in

the holder 11.

To empty the dust box 4, press the latching le-

vers 14 on the side of the dust box. Pull off the

dust box.

Before opening the dust box 4, it is recommend-

ed to loosen the dust from the filter element by

gently striking it against a firm support (as

shown in the figure).

Grasp the dust box 4 by the recessed grip, fold

the filter element 15 upward and empty the dust

box. Clean the thin plates of the filter element

15 with a soft brush.

Note: To ensure optimum dust extraction, emp-

ty the dust box 4 in good time and clean the fil-

ter element 15 at regular intervals.

When working vertical surfaces, hold the power

tool in such a manner that the dust box 4 faces

downward.

External Dust Extraction (see figure B)

Slide the extraction adapter 16 onto the outlet

piece 13. Ensure that the latching levers of the

extraction adapter engage. The extraction

adapter 16 accepts a vacuum hose with a diam-

eter of 19 mm.

The vacuum cleaner must be suitable for the

material being worked.

An overview for connecting to different vacuum

cleaners can be found at the end of these oper-

ating instructions.

When vacuuming dry dust that is especially det-

rimental to health or carcinogenic, use a special

vacuum cleaner.

When working vertical surfaces, hold the power

tool in such a manner that the vacuum hose fac-

es downward.

For removal of the extraction adapter 16, press

the latching levers together at the rear and pull

the extraction adapter off.

Auxiliary Handle

The auxiliary handle 8 enables convenient han-

dling and optimal distribution of power, espe-

cially at high removal rates.

Loosen the wing bolt 9 and pivot the auxiliary

handle to the requested position. Make sure

that it engages in the casing and tighten the

wing bolt 9 again.

Operation

Starting Operation

f Observe correct mains voltage! The voltage

of the power source must agree with the

voltage specified on the nameplate of the

machine. Power tools marked with 230 V

can also be operated with 220 V.

Switching On and Off

To start the machine, press the On/Off switch 2.

To lock the On/Off switch, keep it pressed and

additionally push the lock-on button 3.

To switch off the machine, release the On/Off

switch 2. When the On/Off switch 2 is locked,

press it first and then release it.

OBJ_BUCH-434-001.book Page 20 Friday, September 28, 2007 10:52 AM

English | 21

Bosch Power Tools 1 609 929 M11 | (28.9.07)

Preselecting the Orbital Stroke Rate

(PEX 400 AE)

With the thumbwheel for preselection of the or-

bital stroke rate 1, you can preselect the required

orbital stroke rate, even during operation.

The required stroke rate depends on the materi-

al and the working conditions and can be deter-

mined through practical testing.

After longer periods of working at low stroke

rate, allow the machine to cool down by running

it for approx. 3 minutes at maximum stroke rate

with no load.

Sanding Plate Brake

An integrated sanding plate brake reduces the

stroke rate when running at no-load so that

scoring is prevented when placing the machine

onto the workpiece.

If the no-load stroke rate continuously increases

over the course of time, then the sanding plate

is damaged and must be replaced or the sanding

plate brake is worn. A worn sanding plate brake

must be replaced by an authorised after-sales

service agent for Bosch power tools.

Working Advice

f Wait until the machine has come to a stand-

still before placing it down.

Sanding Surfaces

Switch the machine on, place it with the com-

plete sanding surface on the surface to be

worked and move the machine with moderate

pressure over the workpiece.

The removal capacity and the sanding pattern

are mainly determined by the selection of the

sanding sheet, the preselected orbital stroke

rate (PEX 400 AE) and the applied pressure.

Only flawless sanding sheets achieve good

sanding capacity and extend the service life of

the machine.

Pay attention to apply uniform sanding pres-

sure; this increases the working life of the sand-

ing sheets.

Intensifiying the sanding pressure does not lead

to an increase of the sanding capacity, but to in-

creased wear of the machine and the sanding

sheet.

A sanding sheet that has been used for metal

should not be used for other materials.

Use only original Bosch sanding accessories.

Rough Sanding

Attach a sanding sheet with coarse grain.

Apply only light pressure to the machine so that

it runs at a higher stroke rate and high material

removal is achieved.

Fine Sanding

Attach a sanding sheet with fine grain.

By lightly varying the application pressure or

changing the orbital stroke rate (PEX 400 AE),

the sanding plate stroke rate can be reduced

whereby the orbital action is maintained.

With moderate pressure, move the machine in a

circular pattern or alternately in lengthwise and

crosswise directions over the workpiece. Do not

tilt the machine to avoid sanding through the

workpiece (e.g. when sanding veneer).

After finishing the working procedure, switch

the power tool off.

Polishing (PEX 400 AE)

For the polishing of weathered paint or buffing

out scratches (e.g., acrylic glass), the machine

can be equipped with appropriate polishing ac-

cessories such as lamb’s wool bonnet, polishing

felt or sponge (accessories).

Select a low stroke rate (setting 1

–2) for polish-

ing in order to avoid excessive heating of the

surface.

Apply polishing agent crosswise or in a circular

motion with a polishing sponge and moderate

pressure, and then allow it to dry lightly.

Polish the partially dried polishing agent with

crosswise or circular motions using a lamb’s

wool polishing bonnet.

Clean the polishing accessories regularly to en-

sure good polishing results. Wash out polishing

accessories with a mild detergent and warm wa-

ter; do not use paint thinner.

1

–2 Low stroke rate

3

–4 Medium stroke rate

5

–6 High stroke rate

OBJ_BUCH-434-001.book Page 21 Friday, September 28, 2007 10:52 AM

22 | English

1 609 929 M11 | (28.9.07) Bosch Power Tools

Application Table

The data in the following table are recommend-

ed values.

The most favourable combination for working is

best determined by practical testing.

Maintenance and Service

Maintenance and Cleaning

f Before any work on the machine itself, pull

the mains plug.

f For safe and proper working, always keep

the machine and ventilation slots clean.

WARNING! Important instructions for con-

necting a new 3-pin plug to the 2-wire cable.

The wires in the cable are coloured according to

the following code:

Do not connect the blue or brown wire to the

earth terminal of the plug.

Important: If for any reason the moulded plug is

removed from the cable of this power tool, it

must be disposed of safely.

If the machine should fail despite the care taken

in manufacturing and testing procedures, repair

should be carried out by an after-sales service

centre for Bosch power tools.

In all correspondence and spare parts order,

please always include the 10-digit article

number given on the type plate of the machine.

Application

Grain Size

(course sanding/

fine sanding)

Oscillation Rate

(PEX 400 AE)

Sanding Plate

Roughening

varnish 180/320 2/3 soft

Touching up

varnish 120/400 4/5 hard

Removing

varnish 40/80 5 medium

Softwood 40/240 5/6 medium

Hardwood 60/320 5/6 medium

Veneer 240/320 2

–4soft

Aluminium 80/240 4/5 medium

Steel 60/240 5 medium/

hard

Derusting steel 40/120 6 soft

Stainless steel 120/240 5 medium

Masonry, stone 80/200 5/6 hard

OBJ_BUCH-434-001.book Page 22 Friday, September 28, 2007 10:52 AM

English | 23

Bosch Power Tools 1 609 929 M11 | (28.9.07)

After-sales service and customer

assistance

Our after-sales service responds to your ques-

tions concerning maintenance and repair of your

product as well as spare parts. Exploded views

and information on spare parts can also be

found under:

www.bosch-pt.com

Our customer consultants answer your ques-

tions concerning best buy, application and ad-

justment of products and accessories.

Great Britain

Robert Bosch Ltd. (B.S.C.)

P.O. Box 98

Broadwater Park

North Orbital Road

Denham

Uxbridge

UB 9 5HJ

Tel. Service: +44 (0844) 736 0109

Fax: +44 (0844) 736 0146

E-Mail: [email protected]

Ireland

Origo Ltd.

Unit 23 Magna Drive

Magna Business Park

City West

Dublin 24

Tel. Service: +353 (01) 4 66 67 00

Fax: +353 (01) 4 66 68 88

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Power Tools

Locked Bag 66

Clayton South VIC 3169

Customer Contact Center

Inside Australia:

Phone: +61 (01300) 307 044

Fax: + 61 (01300) 307 045

Inside New Zealand:

Phone: +64 (0800) 543 353

Fax: +64 (0800) 428 570

Outside AU and NZ:

Phone: +61 (03) 9541 5555

www.bosch.com.au

Disposal

The machine, accessories and packaging should

be sorted for environmental-friendly recycling.

Only for EC countries:

Do not dispose of power tools in-

to household waste!

According the European Guideline

2002/96/EC for Waste Electrical

and Electronic Equipment and its

implementation into national

right, power tools that are no longer usable

must be collected separately and disposed of in

an environmentally correct manner.

Subject to change without notice.

OBJ_BUCH-434-001.book Page 23 Friday, September 28, 2007 10:52 AM

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Français | 27

Bosch Power Tools 1 609 929 M11 | (28.9.07)

Caractéristiques techniques

Bruits et vibrations

Valeurs de mesure déterminées conformément

à EN 60745.

Les mesures réelles (A) des niveaux sonores de

l’appareil sont : Niveau de pression acoustique

84 dB(A) ; niveau d’intensité acoustique

95 dB(A). Incertitude K=3 dB.

Porter une protection acoustique !

Valeurs totales des vibrations (somme de vec-

teurs de trois sens) relevé conformément à

EN 60745 :

Valeur d’émission vibratoire a

h

= 6,5 m/s

2

,

Incertitude K = 1,9 m/s

2

.

L’amplitude d’oscillation indiquée dans ces ins-

tructions d’utilisation a été mesurée conformé-

ment à la norme EN 60745 et peut être utilisée

pour une comparaison d’outils électroportatifs.

Elle est également appropriée pour une estima-

tion préliminaire de la sollicitation vibratoire.

L’amplitude d’oscillation représente les utilisa-

tions principales de l’outil électroportatif. Si

l’outil électroportatif est cependant utilisé pour

d’autres applications, avec d’autres outils de

travail ou avec un entretien non approprié, l’am-

plitude d’oscillation peut être différente. Ceci

peut augmenter considérablement la sollicita-

tion vibratoire pendant toute la durée de travail.

Pour une estimation précise de la sollicitation

vibratoire, il est recommandé de prendre aussi

en considération les espaces de temps pendant

lesquels l’appareil est éteint ou en fonctionne-

ment, mais pas vraiment utilisé. Ceci peut rédui-

re considérablement la sollicitation vibratoire

pendant toute la durée de travail.

Déterminez des mesures de protection supplé-

mentaires pour protéger l’utilisateur des effets

de vibrations, telles que par exemple : Entretien

de l’outil électroportatif et des outils de travail,

maintenir les mains chaudes, organisation des

opérations de travail.

Ponceuse excentrique PEX 400 A PEX 400 AE

N° d’article

0 603 310 1.. 0 603 310 6..

Présélection de la vitesse

– z

Puissance absorbée nominale

W400400

Puissance utile

W215215

Vitesse de rotation en marche à vide

tr/min 13000 4500–13000

Vitesse à vide

min

-1

26000 9000–26000

Diamètre du circuit oscillant

mm 5,0 5,0

Diamètre du plateau de ponçage

mm 125 125

Poids suivant EPTA-Procédure 01/2003

kg 1,9 1,9

Classe de protection

/ II / II

Ces indications sont valables pour des tensions nominales de [U] 230/240 V. Ces indications peuvent varier pour des

tensions plus basses ainsi que pour des versions spécifiques à certains pays.

Respectez impérativement le numéro d’article se trouvant sur la plaque signalétique de l’outil électroportatif. Les

désignations commerciales des différents outils électroportatifs peuvent varier.

OBJ_BUCH-434-001.book Page 27 Friday, September 28, 2007 10:52 AM

28 | Français

1 609 929 M11 | (28.9.07) Bosch Power Tools

Déclaration de conformité

Nous déclarons sous notre propre responsabili-

té que le produit décrit sous « Caractéristiques

techniques » est en conformité avec les normes

ou documents normatifs suivants : EN 60745

conformément aux termes des réglementations

2004/108/CE, 98/37/CE (jusqu’au 28.12.2009),

2006/42/CE (à partir du 29.12.2009).

Dossier technique auprès de :

Robert Bosch GmbH, PT/ESC,

D-70745 Leinfelden-Echterdingen

25.07.2007, Robert Bosch GmbH, Power Tools Division

D-70745 Leinfelden-Echterdingen

Montage

f Avant d’effectuer des travaux sur l’outil électroportatif, retirez la fiche de la prise de courant.

Choix de la feuille abrasive

Suivant le matériau à travailler et le travail demandé, il existe différentes feuilles abrasives :

Dr. Egbert Schneider

Senior Vice President

Engineering

Dr. Eckerhard Strötgen

Head of Product

Certification

Matériau Utilisation Grains

– Peinture

– Vernis

– Masse de

remplissage

– Spatule

Pour enlever des couches de peinture grossier 40

60

Pour poncer les couches de base de peinture

(p.ex. enlever les traits de pinceau, les

gouttes de peinture et les nez)

moyenne 80

100

120

Pour le finissage d’apprêts avant l’applica-

tion de la peinture laque

fin 180

240

320

400

– Tous les bois

(p.ex. bois dur,

bois tendre,

panneaux agglo-

mérés, panneaux

muraux)

– Matériaux en

métal

Pour le dégrossissage p.ex. de poutres et

planches rugueuses, non rabotées

grossier 40

60

Pour la rectification (plane) et le nivellement

de petites rugosités

moyenne 80

100

120

Pour la rectification de parachèvement et le

ponçage du bois

fin 180

240

320

400

OBJ_BUCH-434-001.book Page 28 Friday, September 28, 2007 10:52 AM

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32 | Français

1 609 929 M11 | (28.9.07) Bosch Power Tools

Le polissage (PEX 400 AE)

Pour les travaux de polissage de peintures alté-

rées sous l’effet des intempéries ou pour faire

disparaître des rayures (p.ex. verre acrylique), il

est possible d’équiper l’outil électroportatif

d’outils de ponçage appropriés tels que disque

en peau de mouton, feutre ou éponge à polir

(accessoires).

Pour le polissage, choisissez une faible vitesse

(niveau 1

–2) pour éviter un réchauffement ex-

cessif de la surface.

Travailler la pâte à polir à l’aide d’une éponge à

polir (accessoires) par des mouvements cruci-

formes ou circulaires et en appliquant une pres-

sion modérée ; laisser légèrement sécher.

Polir la pâte séchée à l’aide d’une peau de mou-

ton en effectuant des mouvements cruciformes

ou circulaires.

Nettoyer régulièrement les outils de polissage

pour garantir de bons résultats de polissage.

Laver les outils de polissage avec un détergent

doux et de l’eau chaude, ne pas utiliser de

diluants.

Applications

Les indications se trouvant dans le tableau

ci-après sont des valeurs recommandées.

Pour déterminer la combinaison la plus appro-

priée au travail, effectuez des essais pratiques.

Utilisation

Grains

(dégrossissage/

ponçage de finition)

Vitesse

(PEX 400 AE)

Plateau de ponçage

Ponçage de

vernis 180/320 2/3 souple

Réparation de

vernis 120/400 4/5 dure

Elimination de

vernis 40/80 5 moyenne

Bois tendre 40/240 5/6 moyenne

Bois dur 60/320 5/6 moyenne

Contreplaqué 240/320 2

–4souple

Aluminium 80/240 4/5 moyenne

Acier 60/240 5 moyenne/

dure

Dérouillage de

l’acier 40/120 6 souple

Acier inoxydable 120/240 5 moyenne

Pierre 80/200 5/6 dure

OBJ_BUCH-434-001.book Page 32 Friday, September 28, 2007 10:52 AM

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