Page 1
Your new cordless flashlight has been engineered and manufactured to Ryobi’s high standard for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
WARNING: To reduce the risk of injury, the user must read and understand the operator's manual.
Thank you for buying a Ryobi flashlight.
OPERATOR’S MANUAL
9.6 VOLT CORDLESS FLASHLIGHT
MODEL NO. FL96
SAVE THIS MANUAL FOR FUTURE REFERENCE
Use only with recommended
battery pack and charging assembly
Page 2
READ ALL INSTRUCTIONS
■ KNOW YOUR FLASHLIGHT. Read operator's manual
carefully. Learn its applications and limitations as well
as the specific potential hazards related to this light.
■ USE ONLY the battery pack part number as indicated
on the data plate label of the FL96 flashlight. Any
attempt to use another battery pack could cause damage
to your flashlight and the battery pack could possibly
explode, cause a fire, or personal injury.
■ REMOVE BATTERY PACK FROM FLASHLIGHT
BEFORE REPLACING BULB OR PERFORMING ANY
ROUTINE MAINTENANCE OR CLEANING.
■ DO NOT DISASSEMBLE YOUR FLASHLIGHT.
■ DO NOT PLACE FLASHLIGHT OR BATTERY PACK
NEAR FIRE OR HEAT. They may explode. Also, DO
NOT dispose of a worn out battery pack by incinerating.
Do not incinerate the battery, even if it is severely
damaged or completely worn out. The battery may
explode in fire.
■ DO NOT STORE YOUR FLASHLIGHT IN A DAMP OR
WET LOCATION. DO NOT STORE IN LOCATIONS
WHERE THE TEMPERATURE IS LESS THAN 50°F
OR MORE THAN 100°F. Do not store in outside sheds
or in vehicles.
■ DO NOT PERMIT CHILDREN TO USE FLASHLIGHT
UNSUPERVISED. It is not a toy. The temperature of the
bulb will become hot after being on for only a short
period of time. This hot temperature can cause burn
injury if touched and can create sufficient heat to melt
some fabrics.
WARNING:
If wrapped or in contact with fabrics, the flashlight lens
can produce sufficient heat to melt some fabrics. To
avoid serious personal injury, never allow the flashlight
lens to come in contact with anything.
■ KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
■ AVOID DANGEROUS ENVIRONMENT.
■ KEEP LIGHT DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based
products or any strong solvent to clean your flashlight.
■ STAY ALERT. Watch what you are doing and use
common sense. Do not rush.
■ CHECK DAMAGED PARTS. Before further use of this
flashlight, a part that is damaged should be carefully
checked to determine that it will operate properly and
perform its intended function. Do not use flashlight if it
does not function properly.
SAFETY AND INTERNATIONAL SYMBOLS
This operator’s manual describes safety and international symbols and pictographs that may appear on this product. Read
the operator’s manual for complete safety, assembly, operating and maintenance, and repair information.
MEANING
Do not expose to rain or use in damp locations.
This decal indicates HOT SURFACE. DO NOT
TOUCH. Keep all body parts away from all hot
surfaces.
CAUTION:
Carefully read through this entire operator's manual before using your new flashlight. Pay close attention to the Rules For
Safe Operation, Warnings and Cautions. Safety, performance and dependability have been given top priority in the design
of this flashlight making it easy to maintain and operate. If you use your flashlight properly and only for it's intended use,
you will enjoy years of safe, reliable service.
INTRODUCTION
RULES FOR SAFE OPERATION
Page 3
RULES FOR SAFE OPERATION (Continued)
SAFETY RULES FOR FLASHLIGHTS
WARNING:
Do not operate flashlight or charger near flammable
liquids or in gaseous or explosive atmospheres. Internal
sparks may ignite fumes.
WARNING:
Lens and bulb become hot during use:
• During or immediately after use, don't lay flashlight
flat on lens surface or place lens area in contact with
a plastic or fabric covered surface.
• Handle flashlight with care around any flammable
surface.
• Let flashlight cool for several minutes after use before
changing bulb.
• Do not use or permit use of flashlight in bed or sleeping
bags. This flashlight lens can melt fabric and a burn
injury could result.
IMPORTANT SAFETY RULES FOR BATTERY
TOOLS
■ USE ONLY THE CHARGER RECOMMENDED FOR
USE WITH YOUR FLASHLIGHT. Do not substitute
any other charger. Use of another charger could cause
batteries to explode causing possible serious injury.
■ Your battery tool should be charged in a location where
the temperature is more than 50°F but less than 100°F.
■ Under extreme usage or temperature conditions, battery
leakage may occur. If liquid comes in contact with your
skin, wash immediately with soap and water, then
neutralize with lemon juice or vinegar. If liquid gets in
your eyes, flush them with clean water for at least 10
minutes, then seek immediate medical attention.
WARNING:
Batteries vent hydrogen gas and can explode in the
presence of a source of ignition, such as a pilot light. To
reduce the risk of serious personal injury, never use any
cordless product in the presence of open flame. An
exploded battery can propel debris and chemicals. If
exposed, flush with water immediately.
WARNING:
Never use a battery pack that has been damaged or
received a sharp blow. A damaged battery pack is
subject to explosion. Properly dispose of a damaged
battery pack immediately. Failure to heed this warning
can result in serious personal injury.
■ WHEN SERVICING USE ONLY IDENTICAL
REPLACEMENT PARTS.
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER
■ Before using battery charger, read all instructions and
cautionary markings in this manual, on battery charger,
and product using battery charger.
CAUTION:
To reduce the risk of injury, charge only nickel-cadmium
type rechargeable batteries. Other types of batteries
may burst causing personal injury and damage.
■ Do not expose to wet or damp conditions.
■ To reduce the risk of damage to charger body and cord,
pull by charger plug rather than cord when disconnecting
charger.
■ An extension cord should not be used unless absolutely
necessary. Use of improper extension cord could result
in a risk of fire and electric shock. If extension cord must
be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere rating
of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
Note: AWG = American Wire Gage
■ DO NOT OPERATE CHARGER WITH A DAMAGED
CORD OR PLUG. If damaged, have replaced
immediately by a qualified serviceman.
■ Do not operate charger if it has received a sharp blow,
been dropped, or otherwise damaged in any way; take
it to a qualified serviceman.
■ Do not disassemble charger; take it to a qualified
serviceman when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire.
■ To reduce the risk of electric shock, unplug charger
from outlet before attempting any maintenance or
cleaning. Turning off controls will not reduce this risk.
■ Do not use charger in wet or damp conditions.
■ Disconnect charger from power supply when not in use.
■ SAVE THESE INSTRUCTIONS. Review them
frequently and use them to instruct others who may use
this light. If you loan someone this light, loan them these
instructions also.
SAVE THESE INSTRUCTIONS
Page 4
OPERATION
Fig. 2
BATTERY
PACK
DEPRESS LATCHES TO
RELEASE BATTERY PACK
CHARGING FLASHLIGHT
If your flashlight did not come in a cordless kit with other
cordless products, a battery pack and charging assembly
were not included. If you decide to purchase a battery pack,
request recommended battery pack part number 1311146.
If you decide to purchase a charging assembly, request
recommended charging assembly part number 1411133,
1411140 or 981351-001. If your flashlight came with a kit,
use the battery pack and charging assembly included with
the kit.
TO CHARGE BATTERY PACK:
See Figure 1.
■ Charge battery pack only with the charging assembly
recommended.
■ Make sure power supply is normal household volt-
age, 120 volts, 60 Hz, AC only.
■ Connect charging assembly to power supply.
■ Place battery pack in charging assembly then press
down on battery pack to be sure contacts on battery
pack engage properly with charging assembly con-
tacts.
■ For charger part number 1411140 or 981351-001:
The red light (LED) should turn on and will remain on
even when charging is complete. Red light will not go
off until you remove the battery pack.
■ For charger part number 1411133:
If red light does not come on after 1 hour, this indicates
a problem with the battery pack.
If red light comes on after a short period to maximum of
1 hour, this indicates battery pack is deeply discharged
but is now charging normally.
If red light comes on immediately, this is normal charg-
ing.
■ After normal usage, 3 hours of charging time is re-
quired to be fully charged. A minimum charge time of 6
hours is required to recharge a completely discharged
battery pack.
TO INSTALL/REMOVE BATTERY PACK
See Figure 2.
■ Begin with a fully charged battery pack.
■ Orient battery pack so that raised rib on battery pack
aligns with groove inside flashlight. Battery pack is
designed to fit only one way in light handle.
■ Insert battery pack, making sure latches on each side
of battery pack snap in place and battery pack is se-
cure in light before use.
Fig. 1
CHARGING ASSEMBLY
(ONLY INCLUDED WITH KITS)
BATTERY PACK
(ONLY INCLUDED
WITH KITS)
LATCHES
CHARGE
INDICATOR
LIGHT (LED)
CAUTION:
When placing battery pack in your flashlight, be sure raised
ribs on battery pack aligns with groove inside light handle
and latches snap in place properly. Improper assembly of
battery pack can cause damage to internal components.
■ To remove battery pack, locate latches on end of bat-
tery pack and depress to release battery pack from
your light.
Page 5
OPERATION
Fig. 4
LENS COVER
BULB
BULB STORAGE
AREA
Fig. 3
SWITCH
TRIGGER
180° ROTATING HEAD
SWITCH
See Figure 3.
To turn your light on and off, depress switch trigger.
180° ROTATING HEAD
See Figure 3.
Your flashlight has the feature of rotating the head 180° in
either direction.
BULB REPLACEMENT
See Figure 4.
When purchasing replacement bulb, request recommended
part number 981258-003.
TO REPLACE BULB:
■ Remove battery pack from flashlight.
■ Remove lens cover by turning cover in counterclockwise
direction, then remove cover.
■ Remove old bulb from spring.
■ Position new bulb in spring.
■ Replace lens cover.
■ Replace battery pack.
Note: For your convenience, your flashlight has a spare
bulb storage area. It is located behind the lens cover.
See Figure 4.
Page 6
WARNING:
When servicing, use only identical replacement parts.
Use of any other part may create a hazard or cause
product damage.
WARNING:
Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. come in contact
with plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
BATTERIES
Your flashlight's battery pack is equipped with nickel-
cadmium rechargeable batteries. Length of service from
each charging will depend on the type of work you are
doing.
The batteries in this tool have been designed to provide
maximum trouble free life. However, like all batteries, they
will eventually wear out. DO NOT disassemble battery
pack and attempt to replace the batteries. Handling of
these batteries, especially when wearing rings and jewelry,
could result in a serious burn.
To obtain the longest possible battery life, we suggest the
following:
■ Store and charge your batteries in a cool area.
Temperatures above 100° F or below 50° F will shorten
battery life.
■ Never store batteries in a discharged condition.
Recharge them after they are discharged.
■ All batteries gradually lose their charge. The higher
the temperature the quicker they lose their charge. If
you store your tool for long periods of time without
using it, recharge the batteries every month or two.
This practice will prolong battery life.
DO NOT abuse power tools. Abusive practices can damage
tool as well as workpiece.
WARNING:
Do not attempt to modify this tool or create accessories
not recommended for use with this tool. Any such alteration
or modification is misuse and could result in a hazardous
condition leading to possible serious personal injury.
DISPOSAL OF THE EXHAUSTED BATTERY
To preserve natural resources, please
recycle or dispose of properly.
This product uses nickel-cadmium
batteries. Local, state or federal laws may
prohibit disposal of nickel-cadmium
batteries in ordinary trash.
Consult your local waste authority for information regarding
available recycling and/or disposal options.
For more information on battery recycling call 1-800-
8BATTERY.
WARNING:
Upon removal, cover the battery pack's terminals with
heavy duty adhesive tape. Do not attempt to destroy or
disassemble battery pack or remove any of its
components. Nickel-cadmium batteries must be
recycled or disposed of properly. Also, never touch
both terminals with metal objects and/or body parts as
short circuit may result. Keep away from children.
Failure to comply with these warnings could result in
fire and/or serious injury.
WARNING:
Do not attempt to disassemble the battery pack. Fire or
injury may result.
MAINTENANCE
R
E
C
Y
C
L
E
1
.
8
0
0
.
8
2
2
.
8
8
3
7
RBRC
Ni
Cd
™
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NOTES
OPERATOR'S MANUAL
9.6 VOLT CORDLESS FLASHLIGHT
MODEL NO. FL96
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road, Anderson, SC 29625
Post Office Box 1207, Anderson, SC 29622-1207
Phone 1-800-525-2579
www.ryobitools.com
972000-798
9-02
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or service,
simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all
pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi
Authorized Service Center. You can also check our web site at www.ryobitools.com for a
complete list of Authorized Service Centers.
• MODEL NO. AND SERIAL NO.
The model number of this tool will be found on a plate attached to the motor housing.
Please record the serial number in the space provided below.
• HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS,
ALWAYS GIVE THE FOLLOWING INFORMATION:
• MODEL NUMBER
• SERIAL NUMBER
FL96
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