Poulan 954 04 05-03 User manual

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02079

• Assembly

• Operation

• Customer Responsibilities

• Repair Parts

156235 Rev. 6 5.16.03 rad

OWNER’S MANUAL

Model No. C342B

Product No. 954 04 05-03

42 Inch Mower

Grass Catcher

Printed in U.S.A.

2

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of

alcohol or drugs.

• Watch for traffic when operating near or crossing

roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck.

• Data indicates that operators, age 60 years and above, are

involved in a large percentage of riding mower-related injuries.

These operators should evaluate their ability to operate the

riding mower safely enough to protect themselves and others

from serious injury.

Keep machine free of grass , leaves or other debris build-up

which can touch hot exhaust / engine parts and burn. Do not

allow the mower deck to plow leaves or other debris which

can cause build-up to occur. Clean any oil or fuel spillage

before operating or storing the machine. Allow machine to

cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover

accidents, which can result in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or if you

feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights

or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes

slow

and

gradual

. Do not

make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly

straight

down the

slope.

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

SAFETY RULES

DO NOT:

•

Do not

turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

•

Do not

mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

•

Do not

mow on wet grass. Reduced traction could cause

sliding.

•

Do not

try to stabilize the machine by putting your foot on

the ground.

•

Do not

use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the pres-

ence of children. Children are often attracted to the ma chine

and the mowing activity.

Never

assume that children will remain

where you last saw them.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and

down

for small

children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They

are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation

regularly.

• Keep machine free of grass, leaves, or other debris build-

up. Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair,

if necessary, before restarting.

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components

and replace with manufacturer's recommended parts, when

necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

3

TABLE OF CONTENTS

CUSTOMER RESPONSIBILITIES............................... 13

STORAGE .................................................................... 13

PREPARATION .......................................................14-15

REPAIR PARTS...................................Center of Manual

SAFETY RULES .........................................................2-3

BAG OF PARTS .......................................................... 4-5

ASSEMBLY ...............................................................6-11

OPERATION ................................................................ 12

CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to

give you the best pos sible de penda bil ity and per form ance.

Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/

department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.

Always observe the "SAFETY RULES".

Look for this symbol to point out

im por tant safety precautions. It means

CAU TION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting

up, transporting, adjusting or making

repairs, always disconnect spark

plug wire and place wire where it

cannot contact spark plug.

• Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades

off.

• Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

CAUTION: Do not coast down a hill

in neutral, you may lose control of

the tractor.

CAUTION: Tow only the attachments

that are recommended by and

comply with specifications of

the ma nu fac tu rer of your tractor.

Use common sense when towing.

Operate only at the lowest possible

speed when on a slope. Too heavy

of a load, while on a slope, is

dangerous. Tires can lose traction

with the ground and cause you to

lose control of your tractor.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

4

KNOW YOUR GRASS CATCHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.

Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study

the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to

prevent injury to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in

severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and

while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety

glasses.

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Fold ﬂ aps to inside of carton and turn carton upsidedown

on ﬂ oor of work area. To protect grass catcher cover

during assembly place cover upsidedown on overturned

carton.

• Check carton contents against list. Be sure all parts

are there.

CARTON CONTENTS:

(3) Container Tops

(3) Container Bottoms

(1) Upper Chute

(1) Lower Chute

(1) Support Post

NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the as-

sembly instructions will identify the group needed for that step.

(1) Support Tube

(1) Mounting Bracket

(1) Cover Assembly

(1) Cover Seal

(1) Bag of Parts

(1) Owner's Manual

GROUP "A"

ASSEMBLY

LOCATION

HARDWARE SHOWN ACTUAL SIZE

BAG OF PARTS CONTENTS

GROUP "B"

REAR

MOUNTING

BRACKET

AND

SUPPORT

TUBE

TO

DRAW BAR

(4) Shoulder Bolt 5/16 - 18 Self Tapping

SUPPORT

POST

TO

COVER

ASSEMBLY

(3) Carriage Bolt 5/16 - 18 x 3/4

(3) Locknut 5/16-18

(4) Bolt 5/16 - 18 x 3/4

(4) Locknut 5/16-18

(2) Washer 11/32 x 1-1/2 x 10 Ga.

(2) Lock Washer 5/16

(2) Wing Nut

(1) Support Plate

NOT SHOWN FULL SIZE

5

BAG OF PARTS CONTENTS (continued)

GROUP "F"

GROUP "C"

CHUTE

LATCH

ASSEMBLY

to

UPPER

CHUTE

(1) Screw #10 x 1-1/8

(2) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Acorn #10

(1) Spacer, Split #10

(1) Rubber Latch

LOWER

CHUTE

ASSEMBLY

TO

MOWER

DECK

GROUP "G "

CHUTE

LATCH

ASSEMBLY

to

LOWER

CHUTE

(2) Nut, Weld #10

(2) Washer, Lock #10

(2) Washer 3/16 x 3/4 x 16 Ga.

(2) Screw #10 x 5/8

(2) Latch Hook Assembly

(1) Nut, Weld #10

(1) Washer, Lock #10

(1) Washer 3/16 x 3/4 x 16 Ga.

(1) Screw #10 x 5/8

GROUP "D"

SUPPORT

POST

TO

MOUNTING

BRACKET

(1) Bracket Support Pin

(1) Retainer Spring

(4) Tubing End Caps

GROUP "E"

SUPPORT

TUBE

TO

COVER

ASSEMBLY

(1) Bolt 5/16 - 18 x 3/4

(2) Locknut 5/16-18

(1) Bolt 5/16 - 18 x 2-1/4

6

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02079

CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift/motion control lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blade and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

(1) 3/8" Wrench

(1) 1/2" Wrench

(2) 9/16" Wrenches

(1) 1/2" Socket

(1) Drive Ratchet

(1) 3" or longer Extension

(1) Short Handle

Phillips Screwdriver

THESE ARE THE TOOLS YOU WILL NEED TO

ASSEMBLE YOUR GRASS CATCHER:

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the

tractor, in the operator's position.

LOWER CHUTE

ATTACHING

STRAPS

BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER

Some tractor models may need minor modiﬁ cations before you can mount the grass catcher to the tractor.

Look carefully at the drawbar on your tractor and compare to the illustrations below. If your drawbar looks

like STYLE "A" (has the upper corner ribs), your tractor is ready - proceed with the grass catcher assembly.

If your drawbar looks like STYLE "B" (does not have the upper corner ribs), go to the PREPARATION

section in this manual.

PARTS IDENTIFICATION

TRACTOR DRAWBAR

STYLE "A"

023

20

TRACTOR DRAWBAR

STYLE "B"

02321

UPPER

CORNER

RIBS

UPPER CHUTE

CHUTE LATCH

DUMP

BAG

INDICATOR

LOWER CHUTE

GRASS

CATCHER

CONTAINERS

COVER

ASSEMBLY

7

02352

02

3

5

4

REAR MOUNTING BRACKET and

SUPPORT TUBE

(See Figs. 1A, 1B & 1C)

Use Hardware - - GROUP "A"

Before continuing with assembly, you must ﬁ rst determine

which type of drawbar your tractor is equipped with. Com-

pare your drawbar with the illustrations of "BEFORE YOU

START TO AS SEM BLE THE GRASS CATCHER" and follow

instructions given.

DRAWBAR WITH UPPER CORNER RIBS - STYLE "A"

NOTE: If your tractor already has four (4) shoulder bolts

installed on the rear draw bar, simply hang the mounting

bracket, lanced tabs towards bottom, on the bolts (See

Fig. 1A).

1. Assemble the support tube to drawbar as shown. From

backside of drawbar place reinforcement plate so that

weld screws go through holes in left side of drawbar.

Place support tube over weld screws and assemble

ﬂ at washer, lockwasher, and wing nut as shown Do

not tighten at this time.

2. Discard remaining hardware in hardware GROUP

"A".

1

If your tractor does not have four (4) shoulder bolts in-

stalled on the drawbar, follow the instructions below (See

Fig. 1B).

1. Using the four formed holes in the drawbar, install the

four self tapping shoulder bolts as shown and tighten

securely.

2. Hang the mounting bracket, lanced tabs towards bottom,

on the bolts.

3. Assemble the support tube to drawbar as shown. From

backside of drawbar place reinforcement plate so that

weld screws go through holes in left side of drawbar.

Place support tube over weld screws and assemble

ﬂ at washer, lockwasher, and wing nut as shown Do

not tighten at this time.

4. Discard remaining hex bolts and locknuts in hardware

GROUP "A".

LANCED TABS

TOWARD BOTTOM

SHOULDER

BOLTS

FIG. 1A

DRAWBAR WITHOUT UPPER CORNER RIBS -

STY LE "B" (See Fig. 1C)

1. Assemble the mounting bracket, lanced tabs towards

bottom, using the four smaller inside holes on the

drawbar.

2. Install the four hex bolts and locknuts as shown and

tighten securely.

3. Assemble the support tube to drawbar as shown. From

backside of drawbar place reinforcement plate so that

weld screws go through holes in left side of drawbar.

Place support tube over weld screws and assemble

ﬂ at washer, lockwasher, and wing nut as shown Do

not tighten at this time.

4. Discard remaining shoulder bolts in hardware GROUP

"A".

UPPER

CORNER

RIBS

REINFORCEMENT

PLATE

SUPPORT TUBE

FLAT

WASHERS

LOCK

WASHERS

WING

NUTS

LANCED TABS

TOWARD BOTTOM

SELF TAPPING

SHOULDER

BOLTS

FIG. 1B

UPPER

CORNER

RIBS

REINFORCEMENT

PLATE

SUPPORT TUBE

FLAT

WASHERS

LOCK

WASHERS

WING

NUTS

02353

LANCED TABS

TOWARD BOTTOM

LOCKNUTS

FIG. 1C

HEX

BOLTS

REINFORCEMENT

PLATE

SUPPORT TUBE

FLAT

WASHERS

LOCK

WASHERS

WING

NUTS

8

02092

02

0

8

6

SUPPORT POST (See Fig. 3)

Use Hardware - - GROUP "B"

1. Rotate cover assembly onto its side as shown.

2. Assemble support post to container support with

the three (3) carriage bolts and locknuts. Tighten

securely.

ALIGNMENT

MARKS

COVER SEAL

FIG. 2

COVER SEAL (See Fig. 2)

No hardware required

1. Align mark on seal with mark at cover opening.

2. Work seal into opening so cover sits between ﬂ anges

of seal.

2

3

LOCKNUTS

CARRIAGE

BOLTS

SUPPORT

POST

FIG. 3

MOUNTING TO TRACTOR (See Fig. 4)

Use Hardware - - GROUP "C & D"

NOTE: For ease of assembly, you may wish to obtain the

as sis tance of another person for mounting assembly to

tractor.

1. Raise seat on tractor to allow assembly to be

mounted.

2. With cover closed, lift assembly and place support

post inside mounting bracket. Allow assembly to rest

on lanced tabs of mounting bracket.

3. Line up holes in mounting bracket with holes in support

post and insert bracket support pin. Secure with retainer

spring.

4. Unlatch and open cover.

5. Secure cover assembly to support tube using short hex

bolt, long hex bolt, and locknuts as shown. Tighten all

hardware securely.

NOTE: Hardware securing support tube to drawbar must

be tightened at this time.

6. Install the four (4) tubing end caps onto container

support. Tap each end cap onto container support

tubes to seat securely.

4

02

0

90

RETAINER

SPRING

LANCED TABS

COVER ASSEMBLY

FIG. 4

LOCKNUTS

END CAP

SHORT

HEX BOLT

LOCKNUTS

BRACKET

SUPPORT PIN

LONG

HEX BOLT

SHORT

HEX BOLT

LONG

HEX BOLT

SUPPORT TUBE

SUPPORT POST

MOUNTING

BRACKET

9

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A

RNING

0

2082

CONTAINER MOUNTING (See Fig. 6)

No hardware required

1. Install one container to left side ﬁ rst with warning to

outside of unit. Install other container to right side.

NOTE: Right con tain er should always over lap left con tain er

at center sup port.

2. Close cover and lock latch handle over center support

tube.

6

CENTER

SUPPORT

TUBE

COVER LATCH

HANDLE

CONTAINER

HANDLE

CONTAINER

WARNING

FIG. 6

CONTAINER

WARNING

CONTAINER ASSEMBLY (See Fig. 5)

No hardware required

1. Place bottom half inside of top half, as shown.

2. Place one foot inside bottom half and lift top half to

meet bottom half.

3. Press halves tightly together while lifting top to lock

into place as shown.

IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES

ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN

IN INSET.

4. Repeat for other containers.

PRESS TOGETHER

TO FORM SEAL

WHILE LIFTING

TOP HALF

0

2089

CONTAINER

BOTTOM

HALF

CONTAINER

TOP HALF

ASSEMBLY CHECK: Squeeze sides of lower half of con-

tain er and check that there is no gap between upper and

lower halves. If a gap appears, unlock tabs to separate

container halves and repeat instructions above.

LOCKING

TAB

W

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er.

02097

FIG. 5

5

027

39

CONTAINER

BOTTOM HALF

CONTAINER

TOP HALF

10

B

02445

7

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching lower chute and allow it

to rest on chute while in operation.

LOWER CHUTE (See Figs. 7A & 7B)

Use Hardware - - GROUP "E"

1. Press weld nut into rubber latch and install two latch

hook assemblies to lower chute using screw, washer,

and lock washer nut as shown.

2. Tighten hardware securely.

3. Lower mower deck to its lowest cutting position.

NOTE: If equipped, remove mulch cover from mower deck

and store in a safe place.

4. With your right hand, raise and hold deﬂ ector shield in

upright position.

5. With your left hand, hold lower chute as shown and

position lower rear edge of chute between gauge wheel

bracket tab and mower housing, then carefully release

deﬂ ector shield and hook rear latch to mower deck.

6. Raise deﬂ ector shield and align "B" on lower chute

extended edge with "B" on mower housing.

7. With your right hand, push ﬁ rmly on the lower chute

until the extended edge slides under the deﬂ ector shield

and along side the hinge bracket as shown.

8. With chute in proper position, hold the chute securely,

so it does not move, while hooking the front latch to

the mower deck.

NOTE: While hooking the latches, the deﬂ ector shield may

try to push the chute away from the mower deck opening.

It is important to hold the chute in position while hooking

the latches to the mower deck.

• If your tractor is equipped with gage wheels on the

deck, then it will be necessary to hook the rear latch

into the hole in the R.H. gage wheel bracket.

DEFLECTOR SHIELD

HINGE BRACKET

REAR LATCH

R.H. GAGE

WHEEL

BRACKET

DEFLECTOR

SHIELD

FRONT

LATCH

REAR LATCH

WITHOUT

GAGE WHEELS

WITH

GAGE WHEELS

EXTENDED EDGE "B"

Must be under deﬂ ector shield

and along side the hinge bracket

FIG. 7B

ALIGN CHUTE "B"

WITH MOWER "B"

OPTIONAL

GAUGE

WHEEL

AND

BRACKET

PUSH IN

02094

FIG. 7A

SCREW

WELD NUT

LATCH

WASHER

LOCK WASHER

WELD NUT

PLACE LOWER REAR EDGE

BETWEEN GAUGE WHEEL

BRACKET TAB AND

MOWER HOUSING, THEN

HOOK REAR LATCH

11

02101

LEVEL MOWER DECK

Be sure deck is properly leveled for best mower per for mance.

See your tractors owner's manual for in struc tions.

UPPER CHUTE (See Figs. 9A & 9B)

No hardware required

1. Lower mower deck to its lowest cutting position.

2. Assemble upper chute by inserting curved end into

hole in back of cover.

NOTE: Handle carefully so as not to damage dump bag

indicator.

3. Push in and turn upper chute until it is in line with lower

chute.

4. Align the bosses on lower chute with alignment slots

on upper chute and slide together.

5. Secure with rubber latch by hooking hole in latch over

latch pin.

10

CHUTE LATCH ASSEMBLY

(See Fig. 8)

Use Hardware - - GROUP "F & G"

1. Assemble hardware shown (latch pin) to upper

chute.

2. Press weld nut into rubber latch and assemble rubber

latch to lower chute, as shown.

3. Tighten all hardware securely.

0

2102

UPPER CHUTE

LOCK WASHER

WELD

NUT

ACORN NUT

SPLIT

SPACER

WASHERS

3/16 X 3/4 X 16 GA.

#10 X 1-1/8" SCREW

WASHER

3/16 X 3/4 X 16 GA.

LOWER CHUTE

#10 X 5/8"

SCREW

RUBBER

LATCH

8

9

COVER

HANDLE

LOWER

CHUTE

DUMP BAG

INDICATOR

UPPER

CHUTE

FIG. 9B

FIG. 9A

FIG. 8

0

2100

BOSSES

LATCH PIN

ALIGNMENT

SLOT

RUBBER

LATCH

12

TIPS FOR IMPROVED BAGGING

OPE RA TION:

Follow the mower operation instructions in your tractor

owner's manual.

When operating your grass catcher on a lawn where grass

and leaf bagging equipment has not been used, you are

picking up thatch and debris that has accumulated for long

periods of time. The amount collected and the total time

of operation may be greater than you will experience with

regular use of your grass catcher.

• Always run throttle at full speed when bagging.

• Select a gear low enough to give good mower cutting

performance, good quality cut and good bagging

per for man ce.

NOTE: It may be necessary to overlap width of cut to suit

your conditions.

• If grass is extremely tall, it should be mowed twice. The

ﬁ rst time relatively high, the second time to desired

height.

• Use left hand side of mower for trimming.

• Plastic trash bags can be inserted inside grass catcher

containers for ease of debris disposal. To remove the

plastic trash bags when full:

a. Disengage blades, shift into neutral, en ga ge the

par king brake and stop the engine.

b. Raise seat. Unlatch and raise cover.

c. Remove one container at a time by grasping

con tai ner handles and pulling toward the rear, off

of the tube rails.

d. With the container resting on the ground, close

and secure the top of the plastic lawn bag.

e. Tip the container on its side and slide the ﬁ lled bag

from the container.

f. Install a new plastic lawn bag with the edges of the

bag draped over upper lip of the container.

g. Repeat for other containers.

h. Reinstall containers making sure right con tai ner

overlaps left container at center supports.

j. Close cover and secure latches over center support

tubes.

• Avoid cutting wet grass or in the morning while the dew

is still heavy. Grass clippings collected under these

conditions tend to be sticky and adhere to the walls of

the ﬂ ow path causing clogging.

• Your bagger is equipped with a dump bag indicator. As

the bags become full, the ﬂ ow indicating ball will drop

down in its slot, indicating that the bags are full or the

chutes have become clogged. Care should be taken

not to damage the parts and that the ball moves freely

at the beginning of each use.

NOTE: To help prevent clogging of chutes, check/empty

bags when ball begins to drop down in the slot. Experience

will teach you the best time to empty the bags.

• If the grass catcher fails to pick up cut grass or leaves,

it is an indication that clogging has occurred in the

system or that the grass catcher containers are full.

a. Disengage blades, shift into neutral, en ga ge the

parking brake and stop the engine.

- Raise seat. Unlatch and raise cover.

- Slide out containers and dispose of clippings .

- Replace containers, close cover, and latch.

b. Unlatch chutes and check for clogging

- Remove all debris in chutes.

- Reassemble and latch chutes

c. Check to insure dump bag indicator has not become

clogged.

- The air passage hole must be clear of debris.

Gently insert a small twig or wire into pas sage way

to clear.

CAUTION

• Do not operate mower with grass catch er

par tial ly installed.

• Disengage blades and stop engine be fore

leav ing tractor seat to empty con tain ers,

un clog ging chutes, etc.

• Close cover before starting.

• Disengage mower when crossing drive ways

or gravel surfaces and other areas where

thrown objects could be a hazard.

• Do not attempt to vacuum up cans or other

potentially hazardous pro jec tiles.

OPERATION

13

STORAGE

When grass catcher is to be stored for a period of time,

clean it thoroughly, remove all dirt, grass, leaves, etc. Store

in a clean, dry place.

CAUTION: Do not leave grass in bagger

containers. Empty containers after each

use and before storing. Failure to do so

may result in spontaneous com bus tion

which could develop into a ﬁ re.

GENERAL RECOMMENDATIONS

Always observe safety rules when performing any main-

te nance.

• Before each use check for loose fasteners.

• Clean unit thoroughly after each use.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

• See BLADE CARE instructions in your tractor owner's

manual.

CAUTION: BEFORE PERFORMING ANY

MAIN TE NANCE, SERVICE OR AD JUST -

MENTS:

• Depress clutch brake pedal fully and

set parking brake.

• Place gearshift/motion control lever in

"NEU TRAL" position.

• Place clutch control in "DIS EN GAGED"

po si tion.

• Turn ignition key to "OFF" position.

• Make sure blades and all moving parts

have completely stopped.

• Disconnect spark plug wire(s) from

spark plug(s) and place wire where it

cannot come in contact with plug.

CAUTION: Grass catcher components

are subject to wear, damage and

deterioration, which could expose

moving parts or allow objects to be

thrown. Frequently check components

and replace with manufacturer's

recommended parts, when necessary.

CUSTOMER RESPONSIBILITIES

14

PREPARATION

CAUTION: BEFORE PROCEEDING WITH PREPARATION OF TRACTOR:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift/motion control lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blade and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

NOTE

ON SOME MODEL TRACTORS, MINOR MODIFICATIONS MAY BE NECESSARY TO MOUNT YOUR NEW GRASS

CATCHER. NOT ALL MODEL TRACTORS WILL NEED THE FOLLOWING MODIFICATIONS. CHECK EACH STEP

CARE FUL LY TO DETERMINE IF MODIFICATION IS REQUIRED. ONCE YOUR MODEL TRACTOR CONFORMS TO

THIS SECTION PRO CEED TO ASSEMBLY.

DRILL SUPPORT TUBE MOUNTING HOLES IN DRAWBAR

(See Template)

On some model tractors, two 7/16" holes must be drilled in left side of the drawbar for mounting the support tube.

NOTE: To ease in drilling 7/16" holes, it may be necessary to drill smaller pilot holes at the locations indicated.

To Prepare your Grass Catcher you may need:

(1) Drill Motor

(1) 7/16" Drill Bit

15

D

R

I

L

T

W

O

7

/

1

6

"

H

O

L

E

S

A

T

L

O

C

A

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I

O

N

S

H

O

W

N

DRILL TWO

7/16" HOLES

1) CUT OUT TEMPLATE.

2) ALIGN BOTTOM AND LEFT EDGE

OF TEMPLATE AND DRAWBAR.

3) TAPE IN POSITION.

4) MARK AND DRILL 7/16" HOLES

NOTE: DRILL SMALLER PILOT HOLES

PRIOR TO DRILLING 7/16" HOLES

5) PROCEED WITH STEP 1 OF

ASSEMBLY INSTRUCTIONS

16

NOTES

17

NOTES

18

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and

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eck bag

f

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.

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acement c

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2

3

4

20

2

35

20

37

2

34

33

20

25

20

9

12

13

14

18

5

8

9

10

11

24

32

47

30

26

25

28

27

26

36

25

20

9

12

16

15

16

14

40

2

39

29

6

7

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31

25

33

20

38

2

43

44

45

42

41

20

46

27

20

REPAIR PARTS / PIÈCES DE RECHANGE

G

R

A

S

C

A

T

C

H

E

R

- - M

O

D

E

L

N

U

M

B

E

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C

3

42B

/ R

A

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A

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-H

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- - N

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954 04

05-03 / N

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95

4 04 05-03

19

KEY PART DESCRIPTION

NO. NO.

KEY PART DESCRIPTION

NO. NO.

27 874760512 Bolt, Hex 5/16-18 x 3/4 Boulon H 5/16-18 x 3/4

28 532170053 Bracket, Mounting Support de montage

29 532170165 Shoulder Bolt,Self Tapping Boulon autotaraudeuse

30 532131137 Pin, Support Post Goupille du poteau de soutien

31 532174083 Plug, Tubing End Capuchon d’extrémité de tuyau

32 532134639 Bagger, Frame Cadre de ramasse-herbe

33 532128600 Pin, Hinge Goupille de charnière

34 532127534 Gasket, Cover Garniture de couvercle

35 532183286 Container, Top Bac à gazon supérieur

36 532129586 Container, Bottom Bac à gazon inférieur

37 532134637 Seal, Cover Sceau de couvercle

38 532130895 Latch Handle, Cover Poignée de loquet de cou ver cle

39 532186601 Strip, Reinforcement Bande

40 871141008 Screw #10-24 x 1/2 Vis #10-24 x 1/2

41 532156006 Bagger, Support Tube Tuyau de soutien du bac à gazon

42 532145186 Reinforcement Plate Plaque de renforcement

43 819112410 Washer 11/32x1.5x10 Ga. Rondelle 11/32x1.5x10 Ja.

44 810040500 Washer, lock Rondelle frein

45 532128638 Nut, Wing Écrou à oreilles

46 874760536 Bolt, Hex 5/16-18 x 2-1/4 Boulon H 5/16-18 x 2-1/4

47 872110506 Carriage Bolt 5/16-18 x 3/4 Boulon de chariot 5/16-18 x 3/4

— 532156235 Owner's Manual Manuel de propriétaire

2 532069180 Nut, Crown lock #10-24 Écrou auto-serrant #10-24

3 532127533 Screen, Cover Écran de couvercle

4 532139850 Cover Assembly Couvercle

(Includes 3, 37, 38, 39) (Y compris 3, 37,38,39)

5 532126840 Chute, Upper Glissière supérieure

6 818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2

7 532140572 Dump Bag Indicator Indicateur de sac plein

8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8

9 819061216 Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja.

10 532007206 Spacer, Split Entretoise fendue

11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24

12 810071000 Washer, lock Rondelle frein

13 532109808 Latch, Chute Loquet de glissière

14 532125004 Nut, Weld Axe de loquet

15 532130760 Latch, Hook Crochet de loquet

16 532130759 Rubber, Latch Loquet de caoutchoc

18 532162803 Chute, Lower Glissière inférieure

20 871161010 Screw #10-24 x 5/8 Vis #10-24 x 5/8

24 532126813 Post, Support Poteau de soutien

25 532063124 Locknut 5/16 x 18 Écrou frein 5/16 x 18

26 532124670 Spring, Retainer Ressort de retenue

02480

REPAIR PARTS / PIÈCES DE RECHANGE

G

R

A

S

C

A

T

C

H

E

R

- - M

O

D

E

L

N

U

M

B

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R

C

3

42B

/ R

A

M

A

S

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- - N

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342B

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954 04

05-03 / N

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95

4 04 05-03

Poulan 954 04 05-03 User manual

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