Cal Flame BBQ10445KDB-O User manual

Assembling the A La Cart ...........1

Assembling the A La Cart Plus .......6

Assembling the A La Cart Deluxe ....18

Adjusting the doors...............31

Connecting gas lines ..............32

Limited Warranty ................33

consent is strictly prohibited.

Cal Flame™ is registered trademark.

Due to continuous improvement programs, all models, operation, and/or

specications are subject to change without prior notice.

LTR50001091, Rev. A

3/14/11

250-395

Cart Assembly

1

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Assembling the A La Cart

Parts List with Replacement Part Numbers

Before you begin, inventory the parts you received to make sure you

have everything. After you assemble your cart, you will have six frame

extensions you will not need. (If you assemble your cart congured for

a ve burner grill, for example, you will not need the frame extensions

for a three or four burner grill.)

These instructions describe how to assemble the A La Cart, which can

be congured for three-burner, four-burner, and ve-burner grills. The

example used in these instructions is a three-burner cart.

Cart Assembly

2

Cart Assembly

A La Cart

LTR50001091, Rev. A

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Cart Assembly

3

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Attach the left frame piece to the 2.

right frame piece with the front

and back bottom extensions.

Attach the extensions to the out-

side of of the frames as shown

below using the provided metal

screws.

Attach the two cart wheels to the right 1.

side frame piece.

4

Cart Assembly

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Attach the top rear extension. Attach the extension to the inside of 3.

of the frames as shown below using the provided metal screws.

Connect the the outer and inner extensions according to the width 4.

of your cart’s size and attach them to the left and right frame

pieces. Attach the extensions to the inside of the of the frame. Use

screws and nuts.

3 burner

4 burner

5 burner

Cart Assembly

5

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Set the propane tank holder and the optional basket in place.6.

Attach shelves and shelf supports to both sides of the cart using 5.

screws and nuts. Place the shims between the cart side and the

shelf so that they will be held in place by the middle and bottom

screws.

6

Assembling the A La Cart Plus

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Assembling the A La Cart Plus

BODY FLAT ASSY FOR 4 BRNR GRILLBBQ09306-KDB

1

8

BBQ09303-KDB BODY FILLER PART FOR 3 BRNR GRILL 1

BBQ09304-KDB BODY FILLER PART FOR 4 BRNR GRILL 1

9 BBQ09345112 REAR PLATE 1

10 BBQ09345130 SLIDE BRACKET PART 4

11 BBQ09345141 DOOR, 18 IN, ASSEMBLY 2

12 BBQ09300530 TUBULAR SIDE SHELF 2

BBQ09345-KDB BODY - COMPONENTS

ITEM PART # DESCRIPTION QTY

1 BBQ09345100 BOTTOM ASSEMBLY 1

2 BBQ09345110 BACK ASSEMBLY 1

3 BBQ09345120 LEFT SIDE ASSEMBLY 1

4 BBQ09345121 RIGHT SIDE ASSEMBLY 1

5 BBQ09345122 BRIDGE ASSEMBLY 1

6 BBQ09345125 L SUPPORT PART 1

7

BBQ09305-KDB BODY FLAT ASSY FOR 3 BRNR GRILL

ACCESSORY SET

ITEM PART # DESCRIPTION QTY.

13 BBQ09910

PAPER TOWEL HOLDER, SPICE RACK,

BOTTLE OPNR & TOWEL HOLDER SET

1

ACCESSORY SET CONSISTS OF:

14 BBQ08000500 PAPER TOWEL HOLDER 1

15 BBQ07846P-18 SPICE RACK 1

16 BBQ09911 BOTTLE

OPENER 1

17 BBQ09912 TOWEL HOLDER 1

17

16

ACCESSORIES

13

5

6

10

8

7

2

4

3

1

14

12

11

15

9

Assembling the A La Cart Plus

7

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Item Description Part Number Quantity

1 Base BBQ09345100 1

2 Rear Panel BBQ09345110 1

3 Left Side BBQ09345120 1

4 Right Side BBQ09345121 1

5 Bridge Support BBQ09345122 1

6 L Support BBQ09345125 1

7

Front Body Plate 3 Burner

Grill

BBQ09305-KDB 1

7

Front Body Plate 4 Burner

Grill

BBQ09306-KDB 1

8

Top Filler Piece 3 Burner

Grill

BBQ09303-KDB 1

Top Filler Piece 4 Burner

Grill

BBQ09304-KDB 1

9 Rear Plate BBQ09345112 1

10 Shelf Brackets BBQ09345130 4

11 Doors BBQ09345141 2

12 Shelves BBQ09300530 2

Accessory set

13

Paper Towel Holder, Spice

Rack, Bottle Opener, Towel

Holder

BBQ09910 1

Accessory set consists of:

14 Paper Towel Holder BBQ08000500 1

15 Spice Rack BBQ07846P-18 1

16 Bottle Opener BBQ09911 1

17 Towel Holder BBQ09912 1

8

Assembling the A La Cart Plus

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Attach the casters to the 1.

base (if not already at-

tached).

Attach the back panel to the 2.

base. Attach rear plate to the

back panel (if not already at-

tached).

NOTE: A three burner grill cart is used as an example to describe the

assembly of the A La Cart Plus. Differences between the three cart

sizes will be pointed out in these instructions.

Attach the side panels to the 3.

base and the back panel.

Assembling the A La Cart Plus

9

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Attach the bridge support to 4.

the side panels.

Steps 5 through 7 are for three burner and four burner grills

only. If you have a ve burner grill, skip to step 9.

Attach the L support to the bridge assembly and rear panel as 5.

shown below.

Three burner grill

Four burner grill

Five burner grill carts do not use the L support, front body plate or top

ller piece. These pieces may be discarded.

10

Assembling the A La Cart Plus

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Note: The A La Cart Plus comes with all the parts to assemble a three,

four, or ve burner grill cart. You will only need one at body panel and

one body ller for the side burner cut-out. When your grill is fully as-

sembled, you may dispose of the extra pieces as you see t.

Attach the top ller piece.7.

Attach the front body 6.

plate.

Assembling the A La Cart Plus

11

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Slide in the propane 8.

tank holder.

Attach front doors.9.

Slide hooks under

catch plate.

Snap the hinge in

place.

To release hinge,

press the tab on

the end.

12

Assembling the A La Cart Plus

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Assemble the shelves.10.

Attach the shelf spac-a.

ers and the hinges to

the shelf arm.

Attach the handles b.

to the tray.

Set each tray on the shelf c.

arms. Turn the adjustable

screws to hold the tray in

place.

Assembling the A La Cart Plus

13

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Attach shelf brackets.12.

Slide in shelves.13.

14

Assembling the A La Cart Plus

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Three and four burner grills

Attach the bottle opener

and towel hanger as

shown.

Five burner grill

Attach the paper towel

holder and spice rack

inside the cart door.

The ve burner grill does not have loca-

tions for installing the towel hook and

bottle opener.

Attach accessories.14.

Attach the paper towel

holder and spice rack

inside the cart door.

Assembling the A La Cart Plus

15

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

You will need a second person to help you to avoid damaging

the grill, the transformer, or the grill cart.

If your Cal Flame barbecue grill has lights and a convection fan, you

will need to attach the transformer to the under side of the grill be-

fore it goes in the cart. Attaching the transformer is described in the

owner’s manual that was sent with your barbecue grill.

Remove the drip tray before you begin.

Pay careful attention to the location of gas lines. Gas lines should be

routed away from souces of heat and should make as few bends as

possible.

Be very careful not to kink the gas line when lowering the grill in

place.

Be careful when lowering the grill in place not to allow your ngers to

get trapped.

Left Side View

There are two notches on the left side of the cart. They are there to

accommodate two screws in the grill.

Set the grill in the cart.15.

16

Assembling the A La Cart Plus

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Make sure the grill is properly seated.

The right side lip of the grill will

be more or less ush with the

top spacer piece.

Front View

Rear View

The left side and rear lips of the

grill will go over the top of the side

and rear panels, as shown in the

gure below.

Assembling the A La Cart Plus

17

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

18

Assembling the A La Cart Deluxe

A La Cart

LTR50001091, Rev. A

www.c a l  a m e b b q . c o m

Assembling the A La Cart Deluxe

BBQ09308S-KDB BODY FILLER PART FOR 5 BURNER GRILL 1

10 BBQ09345112 REAR PLATE 1

11 BBQ09345130 SLIDE BRACKET PART 4

12 BBQ09345144 DOOR, 15 IN, ASSEMBLY 2

13 BBQ09300530 TUBULAR SIDE SHELF 2

14 BBQ09906-KDB DRAWER, UPPER 1

15 BBQ09907-KDB DRAWER, LOWER 1

BBQ09345S-KDB BODY - COMPONENTS

ITEM PART # DESCRIPTION QTY

1 BBQ09345200 BOTTOM ASSEMBLY 1

2 BBQ09345210 BACK ASSEMBLY 1

3 BBQ09345220 LEFT SIDE ASSEMBLY 1

4 BBQ09345221 RIGHT SIDE ASSEMBLY 1

5 BBQ09345222 BRIDGE ASSEMBLY 1

6 BBQ09345125 L SUPPORT PART 1

7 BBQ09345228 DIVIDER PANEL ASSY 1

8

BBQ09305S-KDB BODY FLAT ASSY FOR 3 BURNER GRILL 1

BBQ09306S-KDB BODY FLAT ASSY FOR 4 BURNER GRILL 1

BBQ09307S-KDB BODY FLAT ASSY FOR 5 BURNER GRILL 1

BBQ09303S-KDB BODY FILLER PART FOR 3 BURNER GRILL 1

BBQ09304S-KDB BODY FILLER PART FOR 4 BURNER GRILL 1

ACCESSORY SET

ITEM PART # DESCRIPTION QTY

16 BBQ09910

PAPER TOWEL HOLDER, SP

ICE RACK,

BOTTLE OPNR & TOWEL HOLDER SET

1

ACCESSORY SET CONSISTS OF:

17 BBQ08000500 PAPER TOWEL HOLDER 1

18 BBQ07846P-18 SPICE RACK 1

19 BBQ09911 BOTTLE OPENER 1

20 BBQ09912 TOWEL HOLDER 1

9

14

1

2

3

4

5

6

7

8

18

9

11

12

13

15

16

10

ACCESSORIES

20

17

19

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Cal Flame BBQ10445KDB-O User manual

Cal Flame BBQ10445KDB-O User manual

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