Simplicity ZT Series User manual

Category
Lawnmowers
Type
User manual

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OPERATOR’S
MANUAL
ZT Series
14HP Riders
Mfg. No. Description
1692905 Zero Turn, 14HP Hydro
1693140 Zero Turn, 14HP Hydro (Export)
16HP Riders
Mfg. No. Description
1692906 Zero Turn, 16HP Hydro
1693142 Zero Turn, 16HP Hydro (Export)
38” Mower Decks
Mfg. No. Description
1692912 38” Mower Deck
44” Mower Decks
Mfg. No. Description
1692914 44” Mower Deck
1715995
Rev 9/97
TP-100-2084-01-ZT-S
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
OPERATOR’S
MANUAL
ZT Series
14HP Riders
Mfg. No. Description
1692910 Zero Turn, 14HP Hydro
16HP Riders
Mfg. No. Description
1692911 Zero Turn, 16HP Hydro
38” Mower Decks
Mfg. No. Description
1692913 38” Mower Deck
44” Mower Decks
Mfg. No. Description
1692915 44” Mower Deck
1717180
Rev 9/97
TP-100-2084-01-ZT-A
AGCO-Allis Lawn & Garden Equipment
500 N. Spring Street \ P.O. Box 997
Port Washington, WI 53074-0997 USA
www.allislawn.com
© Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
OPERATOR’S
MANUAL
ZT Series
14HP Riders
Mfg. No. Description
1692907 Zero Turn, 14HP Hydro
16HP Riders
Mfg. No. Description
1692908 Zero Turn, 16HP Hydro
38” Mower Decks
Mfg. No. Description
1692913 38” Mower Deck
44” Mower Decks
Mfg. No. Description
1692915 44” Mower Deck
1717179
Rev 9/97
TP-100-2084-01-ZT-M
Massey Ferguson Lawn & Garden Equipment
is Manufactured and Distributed by Simplicity Manufacturing, Inc.
500 N. Spring Street • P.O. Box 997
Port Washington, WI 53074-0997 USA
www.masseylawn.com
© Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
Troubleshooting, Adjustments & Service.......19
Troubleshooting the Rider.....................................19
Troubleshooting the Mower ..................................20
Seat Adjustment....................................................21
Top Speed Adjustment .........................................21
Brake Adjustment..................................................21
Mower Adjustments ..............................................22
Blade Brake Check ...............................................23
Mower Belt Replacement......................................23
Rider Drive Belt Replacement...............................24
Battery Service......................................................25
Checking the Battery Voltage ...........................25
Charging A Completely
Discharged Battery .......................................25
Jump Starting with
Auxiliary (Booster) Battery ............................25
Specifications....................................................27
Parts & Accessories..........................................28
Lawn Care & Mowing Information ...................29
International Symbols.......................................36
Technical Manuals.............................................36
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
Identification Numbers .......................................2
Safety Rules & Information ................................3
Features & Controls............................................6
Control Functions....................................................6
Safety Interlock System ..........................................7
Operating the Zero Turn Rider ...........................8
General ...................................................................8
Checks Before Starting...........................................8
Starting The Engine ................................................9
Stopping the Rider ..................................................9
Pushing the Rider by Hand ....................................9
Zero Turn Driving Practice....................................10
Mower Installation & Removal ..............................12
Adjusting Mower Height and Gauge Wheels ........12
Storage .................................................................13
Regular Maintenance ........................................14
Maintenance Schedule .........................................14
Checking Tire Pressures.......................................14
Checking/Adding Fuel...........................................15
Fuel Filter..............................................................15
Oil & Filter Change................................................15
Check / Change Air FIlter......................................15
Replace Spark Plug ..............................................15
Check Transmission Oil Level ..............................15
Lubrication ............................................................16
Battery Maintenance.............................................17
Checking Battery Fluid..................................17
Cleaning the Battery and Cables ..................17
Servicing the Mower Blades .................................18
1
Table of Contents
© Copyright 1997 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
TP 100-2084-01-ZT-SMA
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
Mower Deck
Identification Tag
Unit
Identification Tag
169XXXX
XXXXX
Port Washington, WI 53074-0997 U.S.A.
MFG SERIAL
Simplicity Manufacturing, Inc.
SSAAMMPPLLEE
When contacting your Authorized
Dealer for replacement parts, service,
or information YOU MUST HAVE
THESE NUMBERS.
2
Identification
Numbers
IDENTIFICATION NUMBERS
Record your model name/number, unit and mower deck
manufacturer numbers and engine serial number in the
space provided for easy reference.
The Unit I.D. tag is located on the left-side, of the
frame, as shown below.
The Mower Deck I.D. tag is also on the left side, on
top of the mower deck.
For location of Engine Serial Number, refer to the
Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your unit.
ENGINE REFERENCE DATA
Model Description Name/Number
Unit MFG
Number
PRODUCT REFERENCE DATA
Unit SERIAL Number
Dealer Name
Date Purchased
Engine Make/Model
Engine ID/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
IDENTIFICATION TAG LOCATIONS
3
Safety Rules
& Information
GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the unit before starting.
Only allow responsible adults, who are familiar with
the instructions, to operate the unit.
Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade(s).
Be sure the area is clear of other people before mow-
ing. Stop unit if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while trav-
elling in reverse.
Be aware of the mower discharge direction and do
not point it at anyone. Do not operate the mower
without either the entire grass catcher or the deflector
in place.
Slow down before turning.
Never leave a running unit unattended. Always
disengage the PTO, set parking brake, stop engine,
and remove keys before dismounting.
Turn off the PTO switch to disengage the blades
when not mowing.
Stop engine before removing grass catcher or
unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the unit while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the unit
into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not
drive on it.
Do
See your authorized dealer for recommendations of
available weights to improve stability.
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
Use extra care with grass catchers or other attach-
ments. These can change the stability of the unit.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Do Not
Do not
start or stop on a slope. If tires lose traction,
disengage the blade(s) and proceed slowly straight
down the slope.
Do not
turn on slopes unless necessary, and then,
turn slowly and gradually uphill, if possible.
Do not
mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not
mow on wet grass. Reduced traction could
cause sliding.
Do not
try to stabilize the unit by putting your foot on
the ground.
Do not
use grass catcher on steep slopes.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of
unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mow-
ing deck is capable of amputating hands and feet and throwing objects. The triangle in text signi-
fies important cautions or warnings which must be followed.
WARNING
Never operate on slopes greater than 30 percent
(16.7°) which is a rise of three feet vertically in 10
feet horizontally.
When operating on slopes that are greater than 15
percent (8.5°) but less than 30 percent use additional
wheel weights or counterweights when available and
applicable (see your dealer to determine which
weights —if any—are available and appropriate for
your unit).
Select slow ground speed before driving onto slope.
In addition to front and rear weights, use extra caution
when operating on slopes with rear-mounted grass
catcher.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and
DO NOT START OR STOP ON SLOPE.
4
Safety Rules & Information
CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that chil-
dren will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn unit off if children enter the area.
Before and during reverse operation, look behind and
down for small children.
Never carry children. They may fall off and be seri-
ously injured or interfere with safe unit operation.
Never allow children to operate the unit.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
TRANSPORTING AND STORAGE
Always observe safe refueling and fuel handling prac-
tices when refueling the unit after transportation or
storage.
Always follow the engine manual instructions for
storage preparations before storing the unit for both
short and long term periods.
Always follow the engine manual instructions for
proper start-up procedures when returning the unit to
service.
Never store the unit or fuel container inside where
there is an open flame or pilot light, such as in a
water heater. Allow unit to cool before storing.
SERVICE AND MAINTENANCE
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
c) Never refuel the unit indoors.
Never run a unit in an enclosed area.
Keep nuts and bolts, especially blade attachment
bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep unit free of grass, leaves, or other debris build-
up. Clean up oil or fuel spillage.
Stop and inspect the equipment if you strike an
object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running unless specified otherwise in the engine
manufacturer’s manual.
Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer’s recom-
mended parts, when necessary.
Mower blades are sharp and can cut. Wrap the
blade(s) or wear gloves, and use extra caution when
servicing them.
Check brake operation frequently. Adjust and service
as required.
Use only factory authorized replacement parts when
making repairs.
Always comply with factory specifications on all
settings and adjustments.
Only authorized service locations should be utilized
for major service and repair requirements.
Never attempt to make major repairs on this unit
unless you have been properly trained. Improper ser-
vice procedures can result in hazardous operation,
equipment damage and voiding of manufacturer’s
warranty.
WARNING
Never place hands near the hydro pump cooling
fan when the unit is running. Cooling fan is
located on top of transaxle.
5
Safety Rules & Information
SAFETY DECALS
This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effec-
tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider and mower should be carefully
read and obeyed. Personal bodily injury can result when
these instructions are not followed. The information is for
your safety and it is important! The safety decals below
are on your rider and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
DANGER
ROTATING CUTTING BLADE
Do not put hands or feet
under mower deck while
blade is rotating.
1704276
DANGER
ROTATING CUTTING BLADE
Do not operate mower
without deflector or entire
grass catcher in place.
1704277
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
AVOID SERIOUS INJURY OR DEATH
• READ OPERATOR'S MANUAL(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, &
SWITCHES) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY
THE BLADE.
• DO NOT MOW WHEN CHILDREN OR OTHERS
ARE AROUND.
• NEVER CARRY CHILDREN.
• LOOK DOWN AND BEHIND—BEFORE AND WHILE
BACKING.
• AVOID SUDDEN TURNS.
• IF YOU CANNOT BACK UP A HILL
— DO NOT OPERATE ON IT.
• GO UP AND DOWN SLOPES, NOT ACROSS.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE
AND BACK DOWN SLOWLY.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED
BEFORE PLACING HANDS OR FEET NEAR BLADE(S).
• WHEN LEAVING MACHINE, SHUT OFF ENGINE,
REMOVE KEY, AND SET PARKING BRAKE.
WARNING
DO NOT TOW UNIT!
Damage may result to
drive mechanism.
OPERATION
To Start Engine
• Seat must be occupied.
• Clutch/Brake pedal must
be depressed.
• PTO switch must be off.
Ignition Switch
OFF
RUN
START
Clutch/Brake
Pedal
Parking
Brake
Knob
Parking Brake
To Set Parking Brake
• Pull knob up while Clutch/Brake
pedal is depressed.
• Release Clutch/Brake pedal
while holding knob.
To Release Parking Brake
• Depress Clutch/Brake pedal.
• Push knob down while
Clutch/Brake pedal is depressed.
To Adjust Top Speed of Wheels
COLUMN KNOBS INDEPENDENTLY
CONTROL TOP SPEED OF
EACH WHEEL
• Turn knob clockwise to lower
top speed of a wheel.
• Turn knob counter-clockwise to
raise top speed of a wheel.
Lower speed of faster wheel until
vehicle travels in straight line when
both levers are in the MAXIMUM
forward position.
When Operator Leaves Seat
• Engine will shut off if Parking Brake is
not engaged.
• Engine will shut off if PTO switch is on.
PTO Switch
To Operate PTO clutch
• The operator must be in seat.
• To engage PTO, pull switch up.
• To disengage PTO, push switch down.
ROTATING BLADES
CUT OFF ARMS
AND LEGS
STOP MOWER WHEN
CHILDREN ARE NEAR.
NO RIDERS
— THEY FALL OFF.
DANGER
DANGER
OPERATING ON
SLOPES CAN BE
DANGEROUS
SEE OPERATOR'S
MANUAL.
IF YOU CANNOT
BACK-UP A HILL
—DO NOT DRIVE ON IT.
1715993
Decal - Operating Instructions
Part No. 1715993
6
Features & Controls
of the Zero Turn Rider
Figure 1. Rider & Mower Controls (Seen from Operator’s Position)
A. Ground Speed Control Levers
These levers control the ground speed of the rider. The
left lever controls the left rear drive wheel and the right
controls the right rear drive wheel.
Moving a lever forward increases the FORWARD speed
of the associated wheel, and pulling back on a lever
increases the REVERSE speed.
Note: The further a lever is moved away from the neutral
position the faster the drive wheel will turn.
B. Top Speed Adjustment Knobs
These knobs independently control the top speed of the
left and right drive wheels, and are used to balance the
maximum forward lever positions. Turn a knob CLOCK-
WISE to lower the top speed of a wheel, and COUNTER-
CLOCKWISE to increase the top speed of a wheel.
C. Seat Adjustment Lever
The seat can be adjusted forward and back. Move the
lever to the LEFT, position the seat as desired, and
release the lever to lock the seat in position.
A. Ground Speed Control Levers
B. Top Speed Adjustment Knobs
C. Seat Adjustment Lever
D. Ignition Switch
E. Parking Brake Knob
F. Clutch/Brake Pedal
G. PTO (Electric Clutch) Switch
H. Throttle/Choke Control
I. Mower Height Adjuster
F
R
F
R
A
D
C
B
E
F
G
H
I
Please take a moment and
familiarize yourself with the
name, location, and function of
these controls so that you will
better understand the safety and
operating instructions provided in
this manual.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing
require the combined use of several controls applied in specific sequences. To learn what combination and sequence
of controls to use for various tasks see the OPERATION section.
7
Control Functions continued…
D. Ignition Switch
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the
electrical system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi-
tion with the engine stopped–this drains the battery.
E. Parking Brake Knob
The parking brake is applied by fully depressing the
clutch/brake pedal (F, Figure 1), and then pulling UP on
the parking brake knob (E, Figure 1). To release the
parking brake, fully depress the clutch/brake pedal, and
push the knob DOWN.
F. Clutch/Brake Pedal
Depressing the clutch/brake pedal disengages the trans-
missions and applies the brake.
G. PTO (Power Take Off) Switch
The PTO switch engages and disengages the mower.
Pull UP on the switch to engage, and push DOWN to dis-
engage.
H. Mower Height Adjuster
This controls the cutting height of the mower deck.
Moving this lever to the LEFT and then into the desired
cutting height position. Moving the lever FORWARD
decreases the cutting height, and BACK increases the
cutting height.
I. Throttle / Choke Control
The throttle controls engine speed. Move the throttle for-
ward to increase the engine speed and back to decrease
engine speed. Moving the throttle / choke control fully
forward chokes the engine for cold starts. (A warm
engine may not require choking.) Always operate the unit
at FULL throttle.
Features & Controls
SAFETY
INTERLOCK SYSTEM
This unit is equipped with safety interlock switches
and other safety devices. These safety systems are
present for your safety, do not attempt to bypass
safety switches, and never tamper with safety
devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety sys-
tem. Check the seat switch operation every fall and
spring with the following tests.
Test 1 — Engine should NOT crank if:
Seat is NOT occupied, AND
PTO switch is engaged, OR
Clutch/brake pedal is not fully depressed.
Test 2 — Engine SHOULD crank if:
Seat IS occupied AND
PTO switch is NOT engaged, AND
Clutch/brake pedal IS fully depressed.
Test 3 — Engine should SHUT OFF if:
Operator rises off seat with transmission in gear,
OR
Operator rises off seat with clutch/brake pedal
NOT fully depressed, OR
Operator rises off seat with PTO engaged.
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to
a complete stop within five seconds after electric
PTO switch is turned off (or operator rises off seat).
If mower drive belt does not stop within five sec-
onds, see your dealer.
NOTE: Once the engine has stopped, PTO switch
must be turned off after operator returns to the seat
in order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under
no circumstance should you attempt to
defeat the purpose of the safety interlock
system.
8
GENERAL OPERATING SAFETY
Before first time operation:
Be sure to read all information in the Safety and
Operation sections before attempting to operate this
rider and mower.
Become familiar with all of the controls and how to
stop the unit.
Drive in an open area without mowing to become
accustomed to the unit.
CHECKS BEFORE STARTING
Check that crankcase is filled to full mark on dipstick.
See the engine Operator’s Manual for instructions
and oil recommendations.
Make sure all nuts, bolts, screws and pins are in
place and tight.
Adjust the seat position, and make certain you can
reach all controls from operator’s position.
Operating
the Zero Turn Rider
DANGER
OPERATING ON SLOPES
CAN BE DANGEROUS
Never operate on slopes greater than 30 percent
(16.7°) which is a rise of three feet vertically in 10
feet horizontally.
Operate the rider at a slow ground speed when
driving onto slope.
This unit is equipped with standard rear
counterweights - DO NOT OPERATE THE UNIT
WITHOUT THESE COUNTERWEIGHT IN PLACE.
In addition to counterweights, use extra caution
when operating on slopes with rear-mounted
grass catcher. Mow UP and DOWN the slope,
never across the face, use caution when
changing directions and DO NOT START OR
STOP ON SLOPE.
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, rider and
mower free of grass, leaves and excess grease.
Do not stop or park rider over dry leaves, grass or
combustible materials.
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
Figure 2. Engine Access & Rear Weights
A. Fuel Tank
B. Rear Counterweights
Lift Deck
to access
Engine
Fill the gasoline tank with fresh gasoline. Refer to
engine manual for gasoline recommendations.
Make certain rear counterweights (see Figure 2) are
installed at all times, and use extra caution if you will
be operating the unit on sloping ground.
A
B
9
Operating the Zero Turn Rider
Figure 3. Rider & Mower Controls (Operator’s Position)
A. Ground Speed Control Levers
B. Top Speed Adjustment Knobs
C. Seat Adjustment Lever
D. Ignition Switch
E. Parking Brake Knob
F. Clutch/Brake Pedal
G. PTO (Electric Clutch) Switch
H. Throttle/Choke Control
I. Mower Height Adjuster
Figure 4. Hydro Transmission Release Levers
A. Left Lever (shown in DRIVE position)
B. Right Lever (shown in PUSH position)
F
R
F
R
A
D
C
B
E
F
G
H
I
DO NOT TOW RIDER
Towing the unit will cause transmission
damage. Do not use another vehicle to
push or pull this unit.
A
B
STARTING THE ENGINE
1. While sitting in the operator seat, and fully depress
the clutch/brake pedal or set the parking brake.
2. Set engine throttle control (H, Figure 3) all the way up
to CHOKE. A warm engine may not require choking.
3. Disengage the PTO by pushing the PTO switch all
the way down (G, Figure 3)
4. Insert the key into the ignition switch (D, Figure 3)
and turn it to START.
5. After the engine starts, move the engine throttle con-
trol (H, Figure 3) to SLOW. Warm up the engine by
running it for at least a minute before engaging the
PTO switch or driving the rider.
6. After warming up the engine, ALWAYS operate
the unit at FULL THROTTLE when mowing.
In the event of an emergency the engine can be
stopped by simply turning the ignition switch to
STOP. Use this method only in emergency situations.
For normal engine shut down follow the procedure given
in STOPPING THE RIDER.
STOPPING THE RIDER
1. Returning the ground speed control levers (A, Figure 3)
to the middle positions will stop rider movement. For
emergency stopping depress the clutch/brake
pedal (see F, Figure 3).
2. Disengage the PTO by pushing down on the PTO
switch (See G, Figure 3).
3. Set engine throttle control (H, Figure 3) to mid-throttle
position and turn the ignition key to OFF. Remove
the key.
NOTE: Stopping the engine at any speed other than mid-
throttle can cause engine damage. Do NOT stop the
engine with the throttle control in the IDLE position.
PUSHING THE RIDER BY HAND
1. With engine off and key removed, disengage the
PTO by pushing the switch (D, Figure 3) all the way
down.
2. The release levers are located in the back of the unit
between the rear weights (see Figure 4). BOTH
release levers must be pulled fully rearward and
down to push the rider by hand.
NOTE: To drive the rider BOTH release levers must be
moved completely forward to engage the transmissions.
10
Operating the Zero Turn Rider
ZERO TURN
DRIVING PRACTICE
The lever controls of the Zero Turn rider are
responsive
,
and learning to gain a
smooth
and
efficient
control of the
rider’s forward, reverse, and turning movements will take
some practice.
Spending some time going through the maneuvers
shown and becoming familiar with how the unit acceler-
ates, travels, and steers — before you begin mowing —
is absolutely essential to getting the most out of the Zero
Turn rider.
Locate a smooth, flat area of your lawn — one with
plenty of room to maneuver. (Clear the area of objects,
people and animals before you begin.) Operate the unit
at mid-throttle during this practice session (ALWAYS
operate at full throttle when mowing), and turn slowly to
prevent tire slippage and damage to your lawn.
We suggest you begin with the Smooth Travel proce-
dure to the right, and then advance through the forward,
reverse, and turning maneuvers.
Smooth Travel
The lever controls of the
Zero Turn rider are
RESPONSIVE
.
The BEST method of
handling the ground
speed control levers is in
three steps — as shown
in Figure 5.
FIRST place the palms of
your hands onto the
levers as shown.
SECOND, to go forward
gradually push the levers
toward the console with
your palms.
THIRD, to speed up
move the levers farther
forward. To slow down
smoothly, loosen your
grip on the console and
allow the levers to return
toward neutral.
Figure 6. Forward Travel
Figure 7. Reverse Travel
Figure 5. Move Control
Levers Gradually.
Forward Travel Practice
Gradually move both ground speed control levers —
evenly FORWARD from neutral. Slow down and repeat.
NOTE: Straight forward travel takes practice. If neces-
sary, top speed can be balance-adjusted — see the Top
Speed Adjustment Knobs in the Adjustments section
near the back of this manual.
Reverse Travel Practice
LOOK DOWN & BEHIND, then gradually move both
ground speed control levers evenly BACK from neutral.
Slow down and repeat.
NOTE: Practice backing up for several minutes before
attempting to do so near objects. The rider turns sharply
in reverse as well as forward, and backing up straight
takes practice.
WARNING
Make certain the area of operation, and especially
the direction of travel is clear of objects, people
and animals.
Always look DOWN AND BEHIND before backing!
BASIC DRIVING
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
Forward
Travel
Reverse
Travel
11
Operating the Zero Turn Rider
Figure 9. Turning in Place
Figure 8. Turning Around a Corner
Practice Turning Around a Corner
While traveling forward allow one handle to gradually
return back toward neutral. Repeat several times.
NOTE: To prevent pivoting directly on the tire tread, it is
best to keep both wheels going at least slightly forward.
Practice Turning In Place
To turn in place, “Zero Turn,” gradually move one ground
speed control lever forward from neutral and one lever
back from neutral simultaneously. Repeat several times.
NOTE: Changing the amount each lever is pulled—forward
or back, changes the “pivot point” you turn on.
ADVANCED DRIVING
Executing an
End-Of-Row Zero Turn
Your Zero Turn Rider’s unique ability to turn
in place allows you to turn around at the
end of a cutting row rather than having to
stop and Y-turn before starting a new row.
For example, to execute a right end-of row
Zero Turn:
1. Slow down at the end of the row.
2. Move the LEFT ground speed control
lever forward slightly while moving the
RIGHT ground speed control lever back
to center and then slightly back from
center.
3. Begin mowing forward again.
This technique turns the rider RIGHT and
slightly overlaps the row just cut —
eliminating the need to back up and re-cut
missed grass.
As you become more familiar and experi-
enced with operating the Zero Turn rider,
you will learn more maneuvers that will
make your mowing time easier and more
enjoyable.
Remember, the more you practice, the
better your control of the Zero Turn will be!
Figure 10. Executing an End-Of-Row Turn
F
R
F
R
F
R
F
R
Turning
In-Place
Executing
Turns
F
R
F
R
F
R
F
R
F
R
F
R
12
01
Figure 12. Mower Components (44” Deck Shown)
A. Mower Cutting Height C. Front Gauge Wheels
Adjustment Lever D. Mower Supports
B. Rear Gauge Wheel E. Idler Pulley Arm
A
D
E
B
MOWER DECK REMOVAL &
INSTALLATION
NOTE: Perform mower removal and installation on a
hard, level surface such as a concrete floor.
Removing the Mower Deck
1. Swing the front wheels out.
2. Place the mower height adjustment lever (A, Figure
12) in the lowest cutting position.
3. Release tension on the drive belt using the Idler Pully
Arm (E, Figure 12) and release the drive belt.
4. Disconnect the front hitch by pulling out on the
release rod (A, Figure 11) and lifting the mower hitch
(C, Figure 11) off the rider hitch bracket (B, Figure 11).
5. Slide the mower deck forward and out from under the
right side of the rider.
Installing the Mower Deck
1. Swing the front wheels out.
2. Place the mower height adjustment lever (A, Figure 12)
in the lowest cutting position.
3. Slide the mower deck under the right side of the rider,
and then back, making certain the mower supports
(D, Figure 12) are properly located onto the rider sup-
port plates (see D, Figure 11).
4. Attach the drive belt.
5. Connect the mower hitch to the front rider hitch by
pulling out on the release rod (See Figure 11).
ADJUSTING MOWER CUTTING
HEIGHT & GAUGE WHEELS
The Mower Height Adjustment Lever (A, Figure 13) con-
trols the cutting height of the mower deck. Move the
lever LEFT and then to the desired cutting height.
Moving the lever FORWARD decreases the cutting
height, and BACK raises the cutting height.
The front gauge wheels are used only to help prevent
scalping. The front LEFT gauge wheel is permanently
mounted. The front RIGHT gauge wheel can be adjusted
according to the procedure below:
NOTE: Perform adjustment on a hard, level surface such
as a concrete floor.
1. Set the mower height adjustment lever to the desired
cutting height.
2. Remove the pin & clip (B, Figure 13) from each
mower deck front gauge wheel.
3. Adjust the gauge wheels to achieve the appropriate
mower deck-to-ground clearance, as shown in
Figure 13. Reinstall pin & clip to each wheel.
Operating the Zero Turn Rider
Figure 11. Mower Hitch Components
A. Rider Hitch Bracket C. Mower Hitch
B. Release Rod D. Rider/Mower Supports
WARNING
Engage parking brake, disengage PTO, stop
engine and remove key before attempting to
install or remove the mower.
A
B
C
D
Figure 13. Adjusting Mower Deck Gauge Wheels
A. Mower Height Adjustment Lever
B. Pin & Clip
3/4"- 1" with Height Adjuster
Lever in lower 3 slots
2" with Height Adjuster
Lever in upper 3 slots
B
A
C
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Simplicity ZT Series User manual

Category
Lawnmowers
Type
User manual
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