HERO Passion Pro TR Owner's manual

We at Hero MotoCorp, are committed to demonstrate excellence in our environment

performance on a continual basis, as an intrinsic element of our corporate philosophy. To

achieve this we commit ourselves to continue product innovations to improve environment

compatibility, comply with all applicable legislation including environment legislation and

strengthen the green supply chain.

Thank you for selecting a Hero MotoCorp Passion PRO TR We wish you many miles of

continued riding pleasure in the years ahead.

Let us make this world a safer, healthier and more environment friendly place.

Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,

safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets

which are environment friendly in nature.

Your Authorised Hero MotoCorp dealer will be glad to provide further information or

assistance and is equipped to handle your future service needs.

This booklet is your guide to the basic operation and maintenance of your new

Hero MotoCorp Passion PRO TR Please take time to read it carefully. As with any fine

machine, proper care and maintenance are essential for trouble-free operation and optimum

performance.

PREFACE

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,

SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S

MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION

AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE

ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR

GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE

CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR

INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO

REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING

PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.

NOTE

Pg. No.

CONTENTS

Pg. No.

STARTING THE ENGINE 23

SAFETY PRECAUTIONS 22

ANTI-THEFT TIPS 5

îService reminder indicator 12

TYRES 18

îInstruments & Indicators 10

MOTORCYCLE VIEWS 7

îIgnition switch 11

îFuel gauge 11

ENGINE OIL REPLACEMENT PROCESS 17

TOOL KIT/FIRST AID KIT 2 2

îRight handlebar controls 13

RIDING 20

BRAKING/PARKING/UTILITY BOX 21

îFuel valve 15

PRODUCT SPECIFICATION 2

ACCESSORIES & MODIFICATIONS 5

îFuel tank 16

PARTS FUNCTION 10

îLeft handlebar controls 12

îOdometer/Trip meter 12

îSide stand indicator/ 14Side stand switch

TIPS FOR HEALTHY ENVIRONMENT 6

îSteering lock/Seat lock 14/Helmet hanger

SAFE RIDING TIPS 4

ENGINE OIL/ENGINE OIL TOP UP PROCESS 16

PRE-RIDE INSPECTION 19

MOTORCYCLE IDENTIFICATION 1

îThrottle operation 29

îClutch 31

îBrake wear indicators (Rear brake) 36

îCarburetor 31

îFuse replacement 37

îRear wheel 40

îCatalytic converter 41

ROAD SIGNS 44

HERO GENUINE PARTS

îBattery 36

îOil screen filter & Centrifugal filter 26

îMaintenance Schedule 24

MAINTENANCE 24

îSpark plug 26

îAir cleaner 27

îDrive chain 32

îValve clearance 30

îBrake pad wear (Front brake) 35

îFront brake 34

îThrottle controlled ignition system 31

îRear brake 35

îStop lamp switch 38

îSide stand 38

îHeadlamp adjustment 39

îSuspension 39

îFront wheel 40

îWashing the motorcycle 41

BASIC TROUBLESHOOTING 42

WARRANTY DETAILS

ZONAL/REGIONAL/AREA OFFICES

MBLXXXXBNYZXYYYYY

XXXXETY

ZXYYYYY

VIN and Engine No. may be required:

îDuring registration of the motorcycle.

îFor dealing with Legal & Insurance Departments.

Vehicle Identification Number (VIN)

Location : Stamped on the right side of the

steering head tube.

VIN: MBLXXXXBNYZXYYYYY

Engine No.

Location : Stamped on the lower side of the

left Crankcase.

MOTORCYCLE IDENTIFICATION

Engine No.: XXXXETYZXYYYYY

Model: Passion Pro TR

VIN Engine

Variant

XXXXET Y Z X YYYYY

Engine

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

MBL XXXXBN Y Z X YYYYY

Manufacturer

code Vehicle

Description Year of

Manufacturing Assembly Plant Month of

Manufacturing Serial Number

Electric start/Disc/Cast wheel BN ET

1

PRODUCT SPECIFICATION SPECIFICATIONSITEM

Dimensions

Overall length

Overall width

Overall height

Wheelbase

Saddle height

Ground clearance

Kerb weight

Engine oil

Fuel tank

Fuel reserve capacity

Front fork oil at disassembly

Maximum power

Maximum torque

Bore and stroke

Compression ratio

Displacement

Spark plug gap

Valve clearance

Idle speed

Front Suspension

Rear Suspension

Caster angle

1980 mm

840 mm

1085 mm

1235 mm

795 mm

165 mm

119 kg

1.05 litres at disassembly and 0.85 litre at draining

12.8 litres

1.0 litres (Usable)

162-165 ml

6.15 kW (8.36 Ps) @ 8000 r/min

0.82 kgf-m (8.05 N-m) @ 5000 r/min

50.0x49.5 mm

9.9:1

97.2 cc

NGK-CPR7HSA, BOSCH-UR4AC,

Champion-PRZ 9 HC (Federal Mogul)

0.6-0.7 mm

0.10 mm

1400±100 r/min

Telescopic Hydraulic Shock Absorbers

Swingarm with 5 step adjustable Hydraulic

Shock Absorbers

26°

Weight

Capacities

Engine

Intake (cold)

Exhaust (cold)

Chassis and suspension

Spark plug

2

DoT 3 or DoT 4

Hydraulic Brake Fluid

PRODUCT SPECIFICATION SPECIFICATIONSITEM

Trail length

Primary reduction

Final reduction

st

Gear ratio, 1

rd

3th

4

Battery

Alternator

Starting System

Headlamp (High/Low)

Tail/Stop lamp

Turn signal lamp

Meter Illumination

Neutral indicator

Turn signal indicator

Position lamp

Hi Beam indicator

Side stand indicator

Fuse

85 mm

3.722 (67/18)

3.071 (43/14)

3.181 (35/11)

1.706 (29/17)

1.238 (26/21)

0.958 (23/24)

**MF Battery, MF-4:12V 3 Ah

115 W

Electric Start

12V-35/35W Trapezoidal Halogen Bulb-MFR*

12V 5/10W, 12V 10W(Twin Bulb)MFR*

12V-10Wx4 (Amber bulb) with clear lens-MFR*

L.E.D

12V-1.12W

L.E.D

12V-3.0W

L.E.D

10 A, 15 A

Transmission

Tyre size 2.75 x 18-6 PR/50L

3.00 x 18-6 PR/52P

Front

Rear

Electricals

Cast Wheel

Front Wheel

Rear Wheel

nd

2

* MFR stands for Multi-Focal Reflector

** MF stands for Maintenance Free

Brakes Dia. 240 mm

Dia. 130 mm

Front (Disc type)

Rear (Drum type)

3

Gear box 4 Speed constant mesh

Do's:

îAlways conduct simple pre-ride inspection

(page 19).

îWhile riding, sit in a comfortable position

with your legs close to fuel tank.

îFor stopping motorcycle, use both brakes

simultaneously, keeping throttle in the close

position.

îAlways wear a helmet (ISI marked) with

chin strap securely fastened and insist on a

helmet for your pillion rider.

îRide defensively and at a steady speed

(between 40-50 km/hr).

îRespect road signs and obey traffic rules for

your own safety and that of others on the

road (page 44 & 45).

îDuring night time, dip headlamps of your

motorcycle for oncoming traffic, or when

following another vehicle.

îGive way to others on the road and signal

before you make a turn.

îTo make yourself more visible, wear bright

reflective clothing that fits well.

îTightly wrap loose/hanging clothes while

solo/pillion riding.

îGet your motorcycle serviced regularly by

the Authorised Hero MotoCorp workshop.

îNever use cell phone while riding the

motorcycle.

îNever touch any part of the hot exhaust

system like muffler.

Don't

îAvoid sudden acceleration, braking and

turning of your motorcycle.

îNever shift gears without disengaging the

clutch and closing the throttle.

îNever ride under the influence of alcohol

or drugs.

îDo not cross the continuous white/

yellow line in the center of the road, while

overtaking.

îDo not attach large or heavy items to the

handlebars, front forks, or fenders.

îDo not litter the road.

îNever take your hands off the steering

handle while riding.

îConcentrate on the road and avoid

talking to the pillion rider or others on

the road.

SAFE RIDING TIPS

4

îBe sure electrical equipment does not exceed

the motorcycle's electrical system capacity

(page 3). A blown fuse can cause a loss of

lights.

Accessories

îDo not pull a trailer or sidecar with your

motorcycle. This motorcycle was not

designed for these attachments, and their

use can seriously impair your motorcycle's

handling.

îMake sure that the accessory does not

obscure any lamps, reduce ground

clearance, limit suspension travel or

steering travel, affect your riding position or

interfere with operating any controls.

Modifying your motorcycle or using non-

Hero MotoCorp accessories can make your

motorcycle unsafe. Before you consider

making any modifications or adding an

accessory, be sure to read the following

information.

ACCESSORIES & MODIFICATIONS Modifications

We strongly advise you not to remove any

original equipment or modify your motorcycle

in any way that would change its design or

operation. Such changes could seriously

impair your motorcycle's handling, stability

and braking, making it unsafe to ride.

Removing or modifying your lamps, mufflers,

emission control system or other equipment

can also make your motorcycle illegal.

îImproper accessories or modifications can

cause a crash in which you can be seriously

hurt or killed.

îFollow all instructions in this owner's manual

regarding accessories and modifications.

WARNING

ANTI-THEFT TIPS

2. Park your motorcycle in a locked garage

whenever possible.

_______________________________________

PHONE NO : __________________________

3. Use an additional anti-theft device of good

quality.

1. Always lock the steering and never leave

the key in the ignition switch .

Many times stolen motorcycles are identified

by information in the Owner's Manuals that

are still with them.

NAME : _______________________________

4. Put your name, address and phone number

in this Owner's Manual and keep it in your

motorcycle at all times.

ADDRESS : ___________________________

5

îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be

tuned regularly, which will also help reduce pollution and improve vehicle performance &

fuel efficiency.

îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil

recommended by Hero MotoCorp and make sure you change it every 6000 kms.

(with top up every 3000 kilometres) to keep the engine fit and environment healthy.

The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.

îRegular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp

workshop, as per the service schedule, for an optimum performance and keep the emission

level under check.

îGenuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or

incompatible spares and accessories can upset or deteriorate your motorcycle’s running

condition.

îNoise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or defective

mufflers, excessive noise will cause headaches and discomfort.

îEmission Pollution : Get emission of your motorcycle checked by Authorised agencies

atleast once every 3 months or as notified by the government from time to time.

î Fuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic signal

points to save fuel and reduce pollution, if the waiting period is long.

TIPS FOR HEALTHY ENVIRONMENT

6

(2) Horn switch

(9) Neutral indicator

(11) Speedometer

(5) Passing switch

(8) Side stand indicator

(4) Clutch lever

(3) Headlamp switch

(7) Dimmer switch

(1) Turn signal switch

(10) High beam indicator

(6) Rear view mirror (17) Throttle grip

(13) LCD panel

(21) Leg guard

(12) Turn signal indicator

(16) Front brake lever

(19) Ignition switch with steering lock

(18) Electric starter switch

(20) Fuel tank cap

(15) Master cylinder

(14) Reset button

TOP VIEW MOTORCYCLE VIEWS

1

5

2

3

4

6

10 13

811 12

7 9 14

20

16

17

18

19

21

15

*Accessories and features shown may not be part of standard fitment.

7

(7) Left side cover

(1) Fuel valve

(2) Carburetor

(3) Gear shift pedal

(4) Left rider foot rest

(5) Main stand

(6) Side stand

(9) Saree guard with women

pillion step

(8) Left pillion foot rest

(11) Reflex reflector

(12) Tail/Stop lamp

(13) Rear grip

(10) Rear turn signal lamp

(19) Hugger front fender

(14) Seat lock/Helmet hanger

(15) Side stand switch

(16) Headlamp grill

(17) Front turn signal lamp

(18) High front fender

LEFT SIDE VIEW MOTORCYCLE VIEWS

*Accessories and features shown may not be part of standard fitment.

7

12456

38 9 10

11

12

131415

16

17

18

19

8

(3) Kick starter pedal

(1) Right pillion foot rest

(2) Battery compartment (inside)

(5) Starter motor

(4) Right rider foot rest

(6) Rear brake pedal

(9) Utility box

(12) Front suspension

(8) Oil level dipstick

(10) Caliper assembly

(7) Bash plate

(11) Front disc

(14) Front visor

(16) Fuel tank knee pad

(13) Headlamp

(15) Hand guard

(17) Rear suspension

RIGHT SIDE VIEW MOTORCYCLE VIEWS

*Accessories and features shown may not be part of standard fitment.

6

2345

17 8 9 11

12

10

13

14

1516

17

9

Sl. No. Description Function

(1) Neutral indicator Light glows when vehicle is in neutral

(2) Speedometer Indicates driving speed

(5) Tripmeter Shows the distance traveled during a trip

(6) Odometer Shows accumulated distance traveled

(4) Fuel gauge Indicates approximate fuel quantity in the form of digital

segments. The fuel gauge segments will swing to the maximum

scale on the fuel gauge LCD panel once when the ignition

switch it turned "ON".

(7) Service reminder indicator Displays when the next service is due (page 12)

(8) Reset button To reset the tripmeter to zero before starting a new trip

(3) Turn signal indicator Flashes when turn signal switch is operated

(9) Side stand indicator Light glows when the vehicle is parked on the side stand

(10) High beam indicator Light glows when Headlamp is in "Hi" Beam

10

PARTS FUNCTION

Instruments and Indicators

The indicators are in the speedometer panel

above the headlamp. The functions are as

below.

SERVICE REMINDER

12 3 4 5

789

10

“OFF” Position/

Lock Open

“LOCK” Position

“ON” Position

IGNITION SWITCH

(1) Ignition switch

(2) Ignition key

(3) Steering lock position

The engine can be started, Turn signal lamps,

Horn, Tail/Stop lamp and Passing Switch can

be operated. Fuel Gauge, Odometer and

Tripmeter reading will be functional.

Key cannot be removed.

Engine cannot be started and no electrical

system will be functional. Key can be removed

Steering can be locked Key can be removed

“LOCK”

“ON”

“OFF”

Key Position Function Key Removal

3

1

2

The fuel gauge (1) is of a Liquid Crystal Display (LCD) type.

FUEL GAUGE

The approximate amount of fuel quantity available in the fuel tank is indicated by the number of

segments (2) in the display.

11

If only one segment (3) is displayed and

blinks, this indicates that the fuel quantity is

low and is in reserve. The fuel tank should be

refilled as soon as possible.

ODOMETER

The Odometer (4) shows accumulated distance

traveled.

TRIPMETER

The Tripmeter (5) shows distanced traveled per

trip. The Tripmeter can be reset to zero by

pressing the “RESET” button (6).

(1) Fuel gauge (2) Segments (3) Segment (4) Odometer (5) Tripmeter

(6) Reset button (7) Service reminder indicator

SERVICE REMINDER

TRIP

km

1

2

SERVICE REMINDER

TRIP

km

63 5

4

7

The Service Reminder Indicator (7) is to indicate

user to bring the vehicle to an Authorised Hero

MotoCorp workshop for service.

The indicator shall start blinking when the vehicle

covers kilometers as specified in the maintenance

schedule. The indicator will keep on blinking

throughout the kilometer interval for a particular

service and will stay ‘‘ON’’ thereafter.

SERVICE REMINDER INDICATOR

The Service Reminder Indicator can be reset at an

Authorised Hero MotoCorp workshop.

After getting the vehicle serviced, make sure that

the Service Reminder Indicator has been reset.

NOTE

LEFT HANDLEBAR CONTROLS

1

23

6

Gives an indication for passing ahead.

Functions in DC when the passing switch

knob is pressed in the following condition.

1. Passing switch

12

IMPORTANT : To switch “OFF” the turn

signal lamp after completing the turn, gently

push the knob inside.

Press the switch to operate the horn.

5. Horn switch

6. Clutch Switch

There is a clutch switch provided for the safety

of the rider. The motorcycle cannot be started

by electric starter switch until the clutch lever is

operated when the vehicle is engaged in gear.

The switch has three positions.

2. Headlamp switch

îHeadlamp switch is “OFF”.

îHeadlamp switch is “ON” but on low beam.

marked by White dot.and

Position

Action

Headlamp “ON”

“Following is “ON”

îTail/Stop lamp

îSpeedometer lamp

îPosition lamp

“OFF”

4

5

Select “ ” for high beam and “ ” for

low beam.

3. Dimmer switch

Electric starter switch

RIGHT HANDLEBAR CONTROLS

Ensure starter switch (1) is operated when the

vehicle is in neutral gear. If the vehicle is

engaged in gear press the clutch lever before

operating the starter switch. Release starter

switch after the engine has started.

(1) Electric starter switch

1

4. Turn signal lamp switch

Shift the turn signal knob sideways for

right/left indications and leave it to come back

to its normal position on its own.

Never hold starter switch continuously for more

than 5 seconds as continuous cranking of engine

will drain the battery.

CAUTION

13

(1) Ignition key

SEAT LOCK

Location : On the rear left side of the seat,

below the rear cowl.

Steering lock

Steering lock is within the ignition switch, turn

the key (1) to “OFF” position & turn the handle

bar towards left or right & push the key

downwards & turn towards "Lock" position.

After locking take out the key.

1

2

3

(1) Seat Lock (2) Knob (3) Helmet Hanger

Operation : Insert the key and turn it

clockwise. Pull the knob (2) downwards to

release the seat. To install, engage the hook

on the underside of the seat with the frame

and push on the top rear side of the seat until

the lock (1) clicks.

Helmet Hanger (3)

The helmet can be hung and locked on the hook

provided with the seat lock (1) by rotating the key.

SIDE STAND INDICATOR

When the vehicle is parked on side stand

(Ignition Switch “ON”), an indicator lamp

glows in the speedometer panel.

For the safety of the customer a side stand

indicator (1) is provided.

(1) Side stand indicator

1

SIDE STAND SWITCH

A side stand switch (2) is provided in the side

stand, when the vehicle is parked on side

stand (Ignition Switch “ON”), the switch

enables the side stand indicator lamp to glow

on the speedometer panel.

14

(2) Side stand switch

2

The three way fuel valve is on the left side of

the carburetor.

At “OFF” position (1), fuel cannot flow from

the tank to the carburetor. Turn the valve

“OFF” whenever the motorcycle is not in use.

“OFF” Position

FUEL VALVE

(1) “OFF” Position

“ON” Position

At “ON” position (2), fuel will flow from fuel

tank to the carburetor.

(2) “ON” Position

“RES” Position

At “RES” (3), fuel will flow from the reserve

fuel supply to the carburetor. Use the reserve

fuel only when the main supply is exhausted.

Refill the tank as soon as possible after

switching to “RES”. The reserve fuel supply is

1.0 litre (usable).

(3) “RES” Position

1

3

îDo not operate the motorcycle with the fuel

valve in the “RES” position after refilling.

You may run out of fuel, with no reserve.

NOTE

15

R

2

(1) Key hole cover (2) Fuel tank cap

(3) Ignition key

Fuel tank capacity is 12.8 litres including a

reserve supply of 1.0 litre (usable).

FUEL TANK

îDo not keep the fuel valve between “ON”

and “OFF” position while driving, since this

may drain reserve fuel from the tank.

1

3

2

îDo not overfill the tank. There should be no

fuel (5) in the filler neck (4).

îFor locking, position the cap back on the

opening and press gently. The key springs

back to the normal position and the cap

gets locked.

(4) Filler Neck (5) Fuel

5

4

îTo remove the fuel tank cap (2), open the

key hole cover (1) and insert the ignition key

(3) turn it clockwise and remove the cap.

Do not park the motorcycle under direct

sunlight as it causes evaporation of petrol due

to heat and deterioration of paint gloss due to

ultra violet rays.

CAUTION

Petrol is extremely flammable and is explosive

under certain conditions. Refill in a well ventilated

area with the engine stopped. Do not smoke or

allow flames or sparks in the area where the

petrol is refilled or where petrol is stored.

WARNING

ENGINE OIL

Use hero genuine engine oil or recommended

grade oil.

ENGINE OIL LEVEL CHECK/

(JASO MA2).

TOP UP PROCESS

îSavita Oil Technologies Limited.

OIL CAPACITY : 1.05 litres

Manufactured by :

GRADE: SAE 10W 30 SL Grade

î Tide Water Oil Co. (India) Ltd.

Check engine oil level each day before

operating the motorcycle.

BRAND: Hero 4T plus

îBharat Petroleum Corporation Limited.

16

îRemove the oil level dipstick, wipe it clean

and insert without screwing it in.

The oil level dipstick (1) is on the right

crankcase cover for measuring oil level. Oil level

must be maintained between the upper (2) and

lower (3) level marks on the oil level dipstick.

îIf required, add the specified oil up to the

upper level mark. Do not overfill.

Do top up if oil level reaches towards the

lower level mark or every 3000 kms.

whichever is earlier.

îStart the engine & let it idle for 3-5 minutes.

îPark the motorcycle on its main stand.

îRemove the oil level dipstick and check the

oil level.

îQuantity of oil to be filled is 0.85 litre

(approx.) during oil change when right

crankcase cover is not removed.

îStop the engine and wait for 2-3 minutes.

1

2

3

(1) Oil level dipstick (2) Upper level mark

(3) Lower level mark

UPPER

LOWER

ENGINE OIL REPLACEMENT PROCESS

Drain engine oil with the engine warm and the

motorcycle on its main stand.

îTo drain the oil, remove the oil level dipstick

and drain plug bolt (1).

îAfter the oil has completely drained, reinstall the

drain plug bolt with a new sealing washer (2).

îFill the crankcase through the oil filler hole

with approximately 0.85 litre of the

recommended grade oil.

îStop the engine and let the engine oil settle down.

îReinstall the oil level dipstick with a new O-ring.

îMake sure that oil level is at the “UPPER”

level mark of the oil level dipstick with the

motorcycle in an upright position and that

there are no oil leaks.

îRecheck the oil level.

îStart the engine and allow it to idle for few

minutes.

(1) Drain plug bolt (2) Sealing washer

1

2

îReinstall the oil level dipstick and check for

oil leaks.

17

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HERO Passion Pro TR Owner's manual

HERO Passion Pro TR Owner's manual

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