Ascon tecnologic M4 Owner's manual

Brand: Ascon tecnologic

Model: M4

Type: Owner's manual

Temperature

Controller

1/16 DIN - 48 x 48

M4 line cc

User manual • 05/06• Code: ISTR_M_M4_E_06_--

CUS

LISTED

M4E.ed6 6-04-2007 15:57 Pagina 1

ISO 9001

Certified

Ascon Tecnologic srl

viale Indipendenza 56,

27029 Vigevano (PV)

Tel.: +39-0381 69 871

Fax: +39-0381 69 8730

Internet site:

www.ascontecnologic.com

E-Mail address:

[email protected]

Temperature

Controller

1/16 DIN - 48 x 48

M4 line cc

274.8

275.0

RUN

MANSP2

CUS

LISTED

M4E.ed6 6-04-2007 15:57 Pagina 1

Information

NOTES

ON ELECTRIC

SAFETY AND

ELECTROMAGNETIC

COMPATIBILITY.

Please, read carefully these instructions before proceeding with

the installation of the controller.

Class II instrument, real panel mounting.

This controller has been designed with compliance to:

Regulations on electrical apparatus (appliance, systems and installa-

tions) according to the European Community directive 73/23/EEC amend-

ed by the European Comunity directive 93/68/EEC and the Regulations

on the essential protection requirements in electrical apparatus EN61010-

1 : 93 + A2:95.

Regulations on Electromagnetic Compatibility according to the

European Community directive n089/336/EEC, amended by the European

Community directive n° 92/31/EEC, 93/68/EEC, 98/13/EEC

and the following regulations:

Regulations on RF emissions

EN61000-6-3 : 2001 residential environments

EN61000-6-4 : 2001 industrial environments

Regulation on RF immunity

EN61000-6-2 : 2001 industrial equipment and system

It is important to understand that it’s responsibility of the installer to ensure

the compliance of the regulations on safety requirements and EMC.

The device has no user serviceable parts and requires special equipment

and specialised engineers. Therefore, a repair can be hardly carried on

directly by the user. For this purpose, the manufacturer provides techni-

cal assistance and the repair service for its Customers.

Please, contact your nearest Agent for further information.

All the information and warnings about safety and electromagnetic

compatibility are marked with the Bsign, at the side of the note.

M4E.ed6 6-04-2007 15:57 Pagina 2

Table of contents

1INSTALLATION.............................................................................................................................Page 4

2ELECTRICAL CONNECTIONS.......................................................................................Page 8

3PRODUCT CODING................................................................................................................Page 16

4OPERATIONS................................................................................................................................Page 20

5AUTOMATIC TUNING ..........................................................................................................Page 38

6SPECIAL FUNCTIONS........................................................................................................Page 40

7TECHNICAL SPECIFICATIONS.....................................................................................Page 46

TABLE OF CONTENTS

Main universal input

Control

Alarms

Resources

OP1

AUX

OP2

OP4

(option)

Setpoint

OP3

Operating mode

2Single OP2 OP1 OP3

action

3Double OP1 OP3 OP2

action

4Double OP1 OP2 OP3

action

5Double OP2 OP3 OP1

action

1Single OP1 OP2 OP3

action

Modbus RS485

Parameterisation

Supervision

(option)

Fuzzy tuning with automatic selection

One shot

Auto tuning

One shot

Natural Frequency

Special functions

Auxiliary input (option)

Digital input (option)

IL connected functions

Each control output can be replaced by the OP4

analogue output

(option)

Continuous tuning

Adaptive

M4E.ed6 6-04-2007 15:57 Pagina 3

1 - Installation

1INSTALLATION

Installation must only be carried

out by qualified personnel.

Before proceeding with the instal-

lation of this controller, follow the

instructions illustrated in this man-

ual and, particularly the installation

precautions marked with the B

symbol, related to the European

Community directive on electrical

protection and electromagnetic

compatibility.

To prevent hands or metal touch-

ing parts that may be electrically

live, the controllers must be

installed in an enclosure and/or

in a cubicle.

1.1 GENERAL DESCRIPTION

IP 20 Terminal block

EN61010 - 1 (IEC1010 - 1)

Product code label

Sealing front panel gasket

Mounting clamps

Panel surface

Front panel

IP65 protection

EN 650529 (IEC 529)

M4E.ed6 6-04-2007 15:57 Pagina 4

1 - Installation

1.2 DIMENSIONAL DETAILS

48 mm

1.89 in

120 mm

4.72 in

48 mm

1.89 in

20 mm max

0.79 in max

1.3 PANEL CUT-OUT

65 mm min

2.56 in min

45+0.6 mm

1.78+0.023 in

45+0.6 mm

1.78+0.023 in

65 mm min

2.56 in min

M4E.ed6 6-04-2007 15:57 Pagina 5

1 - Installation

Special conditions

MAltitude > 2000 m

TTemperature >50°C

%Rh Humidity > 95 %

PConducting atmosphere Use filter

Warm up

Use forced air ventilation

Use 24Vac supply version

Suggestions

Forbidden Conditions D

CCorrosive atmosphere

EExplosive atmosphere

Operating conditions

MAltitude up to 2000 m

TTemperature 0…50°C

%Rh Relative humidity 5…95 % non-condensing

1.4 ENVIRONMENTAL RATINGS B

M4E.ed6 6-04-2007 15:57 Pagina 6

1 - Installation

1.5.1 INSERT THE INSTRUMENT

1Prepare panel cut-out

2Check front panel gasket posi-

tion

3Insert the instrument through

the cut-out

UL note

[1] For Use on a Flat Surface

of a Type 2 and Type 3

‘raintight’ Enclosure.

1.5.2 INSTALLATION SECURING

1Fit the mounting clamps

2Push the mounting clamps

towards the panel surface to

secure the instrument

1.5.3 CLAMPS REMOVING

1Insert the screwdriver in the clips

of the clamps

2Rotate the screwdriver

1.5.4 INSTRUMENT UNPLUGGING B

1Push and

2pull to remove the instrument

Electrostatic discharges can dam-

age the instrument

Before removing the instrument the

operator must

discharge himself

to ground

1MΩ

1.5 PANEL MOUNTING [1]

M4E.ed6 6-04-2007 15:58 Pagina 7

2 - Electrical connections

2ELECTRICAL

CONNECTIONS

2.1 TERMINAL BLOCK [1] B

18 M3 screw terminals

Option terminals

Holding screw 0.5 Nm

Pin connector

q1.4 mm

0.055 in max.

Fork-shape

AMP 165004

Ø 5.5 mm - 0.21 in

Stripped wire

L 5.5 mm - 0.21 in

Terminals

0,5

13 Rear

terminal

cover

Wire size 1 mm2

(18 AWG

Solid/Stranded)

5.7 mm

0.22 in

Positive screw

driver PH1

Negative screw

driver 0,8 x 4 mm

3 9

2 8

1 7

18V

OUT

RTD

TA OP3

RS485

(OP4)

OP2-R

OP1

OP2-L

LOGIC

INPUT

UL note

[1] Use 60/70 °C copper (Cu)

conductors only.

[2] Wire size 1 mm2

(18 AWG Solid/Stranded)

M4E.ed6 6-04-2007 15:58 Pagina 8

2 - Electrical connections

PRECAUTIONS B

Despite the fact that the instrument

has been designed to work in an

harsh and noisy environmental

(level IV of the industrial standard

IEC 801-4), it is recommended to

follow the following suggestions.

All the wiring must comply with the

local regulations.

The supply wiring should be rout-

ed away from the power cables.

Avoid to use electromagnetic con-

tactors, power Relays and high

power motors nearby.

Avoid power units nearby, espe-

cially if controlled in phase angle

Keep the low level sensor input

wires away from the power lines

and the output cables.

If this is not achievable, use shield-

ed cables on the sensor input, with

the shield connected to earth.

2.2 PRECAUTIONS AND ADVISED CONDUCTOR COURSE B

Conduit for supply and output cables

Conduit for low level sensor cables

CED

B B

CED

C C

A = Supply

B = Outputs

C = Analog inputs

D = Analogue

Output

Serial Comm.s

E = Digital

input/output

M4E.ed6 6-04-2007 15:58 Pagina 9

2 - Electrical connections

2.3 EXAMPLE OF WIRING DIAGRAM (HEAT COOL CONTROL) B

Fuse

[5]

SupervisionPower supply

RS485

4…20mA

CT Current transformer 50 mA

Fuse

[5]

Power

supply

switch

OP2

OP1

PTC [4]

18V

0P4

RX/TX

[6]

15 Fuse 2A~T

[6]

Alarm

OP2

OP3 [6]

Heating

Cooling

Retransmission

[3]

Notes:

1] Make sure that the power supply

voltage is the same indicated on

the instrument.

2] Switch on the power supply only

after that all the electrical connec-

tions have been completed.

3] In accordance with the safety reg-

ulations, the power supply switch

shall bring the identification of the

relevant instrument. The power

supply switch shall be easily acces-

sible from the operator.

4] The instrument is is PTC protect-

ed. In case of failure it is suggest-

ed to return the instrument to the

manufacturer for repair.

5] To protect the instrument internal

circuits use:

- 2AT fuse for 220Vac relay outputs;

- 4 AT fuse for 110vac relay outputs;

- 1 AacT fuse for Triac outputs.6]

Relay contacts are already pro-

tected with varistors.

Only in case of 24 Vac inductive

loads, use model A51-065-30D7

varistors (on request)

M4E.ed6 6-04-2007 15:58 Pagina 10

2 - Electrical connections

2.3.1 POWER SUPPLY B

Switching power supply with mul-

tiple isolation and internal PTC

• Standard version:

nominal voltage:

100...240Vac (-15...+10%)

Frequency 50/60Hz

• Low Voltage version:

Nominal voltage:

24Vac (-25...+12%)

Frequency 50/60Hz or

24Vdc (-15...+25%)

• Power consumption 2.6W max.

Included

PTC

Supply

2.3.2 PV CONTROL INPUT B

A For L-J-K-S-T thermocouple type

• Connect the wires with the

polarity as shown

• Use always compensation cable

of the correct type for the ther-

mocouple used

• The shield, if present, must be

connected to a proper earth.

B For Pt100 resistance

thermometer

• If a 3 wires system is used, use

always cables of the same diam-

eter (1mm2min.) (line 20 Ω/lead

maximum resistance)

• When using a 2 wires system, use

always cables of the same diam-

eter (1.5mm2min.) and put a

jumper between terminals 5 and 6

C For ∆T (2x RTD Pt100) Special

When the distance between

the controller and the sensor is

15 m. using a cable of 1.5 mm2

diameter, produces an error on

the measure of 1°C (1°F).

R1 + R2 must be <320Ω

Wire resistance

150Ωmax.

For 3 wires only

Maximum

resistance/line 20Ω

Use wires of the

same length and

1.5 mm2size.

Maximum resis-

tance/line 20Ω

M4E.ed6 6-04-2007 15:58 Pagina 11

2 - Electrical connections

D For mA, mV

Rj >10MΩ

D1 With 2 wires transducer

D2 With 3 wires transducer

[1] Auxiliary power supply for external

transmitter 18Vdc ±20% /30mA max.

without short circuit protection

external shunt

2.5Ω

Transducer

18V–

[1]

18V–

4…20mA

external shunt 2.5Ω

Transducer

PV 9

[1]

mV mA 5

External

Shunt 2.5Ω

2.3.2 PV CONTROL INPUT

B2.3.3 AUXILIARY INPUT

(option) B

For current transformer CT

Not isolated

For the measure of the load cur-

rent (see page 34)

• Primary coil 10A…100A

• Secondary coil 50mA default

100mA jumper selectable

10…100A50/100mA

load

5 watt burden resistor

0.5Ω for 1A secondary

transformer coil

0.1Ω for 5A secondary

transformer coil

Jumper for

100 mA

secondary

transformer coil

2.3.4 DIGITAL INPUT

(option) (page 37) B

• The input is active when the

logic state is ON, correspond-

ing to the contact closed

• The input is inactive when the

logic state is OFF, correspond-

ing to the contact open

TTL

open

collector

NPN

open collector

Isolated

contact

Com.

IL 1 C1

M4E.ed6 6-04-2007 15:58 Pagina 12

2 - Electrical connections

2.3.5 OP1 - OP2 - OP3 OUTPUTS B

The functionality associated to each of the OP1, OP2 and OP3 input is defined

during the configuration of the instrument index l(see page 18).

The suggested combinations are:

OP2 output can be Relay (Std) or

logic .

The “jumper” on the auxiliary

board selects the output type:

Link Pins 1-2 for OP2-Relay

Link Pins 2-3 for OP2-Logic

Notes

[1] Each control output can be replaced by the OP4 analogue output.

The replaced output is not yet available.

[2] With heat / cool control AL2 and AL3 share in or mode the same output

(the free one).

123

Jumper

Auxiliary

board

Alarms

AL2

OP1

Heat OP2-R OP3

OP2-L

Heat OP1 OP3

OP1

Heat

OP3

Cool

OP2-R

[2]

OP1

Heat

OP2-L

Cool

OP3

[2]

OP2-L

Heat

OP3

Cool

OP1

[2]

AL3

Double

action

Double

action

Double

action

Single

action

Single

action

Control outputs [1]

OP1 - OP3

OP2 - R

Relay or Triac output

Relay output

OP2 - L Logic output

M4E.ed6 6-04-2007 15:58 Pagina 13

Heat

load

Static

relay

OP2

2 - Electrical connections

Relay output

• SPST Relay N.O., 2A/250Vac

for resistive load, fuse 2AT

Triac output

• N.O. contact for resistive load of

up to 1A/250 Vac max., fuse 1A T

Logic output not isolated

• 0…5Vdc, ±20%, 30 mA max.

2.3.5-A SINGLE ACTION

RELAY (TRIAC)

CONTROL OUTPUT B

2.3.5-B SINGLE ACTION

LOGIC CONTROL

OUTPUT B

2.3.5-C DOUBLE ACTION

RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B

2.3.5-D DOUBLE ACTION

RELAY (TRIAC)/LOGIC CONTROL OUTPUT B

2.3.5-E DOUBLE ACTION

LOGIC/RELAY (TRIAC) CONTROL OUTPUT B

Load

Static

relay

OP2

Fuse

Coil of the

heat load

contactor

OP1

Fuse

Coil of the

heat load

contactor

OP1

Fuse

Coil of the

heat load

contactor

OP1

Fuse

Coil of the

cool load

contactor

OP3

Fuse

Coil of the

cool load

contactor

OP3

Cool

load

Static

relay

OP2

Varistor for

inductive load

24Vac only

Varistor for

inductive load

24Vac only

Varistor for

inductive load

24Vac only

Varistor for

inductive load

24Vac only

M4E.ed6 6-04-2007 15:58 Pagina 14

2 - Electrical connections

2.3.7 OP4 ANALOGUE CONTROL OUTPUT (option) B

2.3.8 SERIAL COMMUNICATIONS (option) B

• Galvanic isolation

500Vac/1 min

• 0/4…20mA, (750Ωor 15Vdc max.)

• Galvanic isolation 500Vac/1 min

• Compliance to the EIA RS485

standard for Modbus/Jbus

APlease, read:

gammadue® and deltadue®

controller series serial com-

munication and configuration

Load

mA OP4

2.3.6 ALARMS OUTPUTS B

Fuse

Coil of the

load alarm contactor

OP1

Fuse

Coil of the

load alarm contactor

OP2

Fuse

Coil of the

load alarm contactor

OP3

eThe outputs OP1, OP2 and OP3,

can be used as alarm outputs only

if they are not configured as con-

trol outputs.

Varistor for inductive load

24Vac only

M4E.ed6 6-04-2007 15:58 Pagina 15

3 - Product coding

3PRODUCT

CODING

The complete code is shown on

the instrument label. The informa-

tions about product coding are

accessible from the front panel by

mean of a particular procedure

described at section 4.2.2 page 21

Basic product code (hardware)

Configuration code (software)

Instrument Label

C D

M N

P/N

CONF

S/N

V~(L-N).100÷240V 50/60 Hz - 2,6W

: M4-3150-0000

: 2002

: A0A-9909/0013

3150

Hard

RUN

MAN

SP2

M4E.ed6 6-04-2007 15:58 Pagina 16

3 - Product coding

3.1 MODEL CODE

The product code indicates the specific hardware configuration of the instrument, that can be modified, by

specialized engineers only.

Line Basic Accessories Configur.

M 4 A B C D -E F G 0 /IL M N

Model:

Digital input

Transmitter Power Supply (P.S.) 0

None

Serial Communications DOptions

Not fitted

None

Transmitter P.S. + CT 5

9 0

Current transformer input (CT)

RS485

Modbus/Jbus protocol

None

Transmitter Power Supply

Transmitter P.S. + CT

Transmitter P.S. + Cont. control output 0

Transmitter P.S. + Cont. control + CT 0

Analogue control output 9 7

Analogue control output + CT 9 9

Relay - Triac 2

Triac - Triac 5

OP1 - OP3 Outputs B

Relay - Relay 1

Triac - Relay 4

Power supply A

100...240Vac (-15...+10%) 3

24Vac (-25...+12%) or 24Vdc (-15...+25%) 5

Line 4M

Front panel colour G

Dark (std) 0

Beige 1

User manual F

Italian/English (std) 0

French/English 1

German/English 2

Spanish/English 3

Special functions E

Not fitted 0

Start up + Timer 2

M4E.ed6 6-04-2007 15:58 Pagina 17

3 - Product coding

3.2 CONFIGURATION CODING

The configuration code consists of

4 digits that identify the operat-

ing characteristic of the controller,

as chosen by the user.

Section 4.6 at page 35 reports the

instructions how to set a new con-

figuration code.

The configuration code can be dis-

played on the front panel, follow-

ing the instructions at page 21 sec-

tion 4.2.2.

I L M N

Conf

2002

Input type and range I

TR Pt100 IEC751 0

TR Pt100 IEC751 1

TC L Fe-Const DIN43710 2

TC J Fe-Cu45% Ni IEC584 3

TC T Cu-CuNi 4

TC K Chromel -Alumel IEC584 5

TC S Pt10%Rh-Pt IEC584 6

DC input 0…50 mV, linear 7

DC input 10…50 mV, linear 8

Custom input and range [1] 9

-328…752 °F

32…2192 °F

32…2912 °F

-99.9…572.0 °F

-328…1112 °F

32…1112 °F

-200 …400 °C

0…1200 °C

0…1600 °C

Engineering units

-99.9…300.0 °C

Engineering units

-200…600 °C

0…600 °C

Control action type M

Reverse (single action)

Direct (single action)

Linear Cool (Heat/Cool double action)

On-Off Cool (Heat/Cool double action)

Heat/Cool

action

Control mode Output configuration [2] L

Control OP1- OP3 / alarm AL2 on OP2

PID 0

Control OP1- OP2 / alarm AL2 on OP3

Control OP1 / alarm AL2 on OP2

Control OP2 / alarm AL2 on OP1

On - Off 2

Control OP1 / alarm AL2 on OP2

Control OP2 / alarm AL2 on OP1

Control OP2- OP3 / alarm AL2 on OP1 8

[1] For instance, other thermocouples types, ∆T (with 2 PT 100), custom

linearisation etc.

[2] Each control output can be replaced by the OP4 analogue output.

The replaced output is not more available (see page 34).

M4E.ed6 6-04-2007 15:58 Pagina 18

3 - Product coding

If, when the controller is powered

up for the first time, the display

shows the following message

it means that the controller has

not been configured yet.

The controller remain in stand-by

until the configuration code is set

correctly (see chapter 4.6 page 35).

9999

Conf

Alarm 2 type and function N

Not active 0

Sensor break alarm / Loop Break Alarm

Absolute 2

active high

active low

Deviation active high 4

active low 5

Band active out 6

active in 7

Heater break

by CT [3]

active during ON output state 8

active during OFF output state 9

For alarm 3 type and function see page 34

Note

[3] Only with CT options.

Deviation active high

Heater break

by CT [3]

active during ON output state

active low

Alarm 3 type and function O

Disabled or used by Timer 0

Band

Sensor break alarm / Loop Break Alarm 1

Absolute 2

active high

active during OFF output state

active low

active out

active in 7

M4E.ed6 6-04-2007 15:58 Pagina 19

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Ascon tecnologic M4 Owner's manual

Ascon tecnologic M4 Owner's manual

Ascon tecnologic M4 Owner's manual

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