OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
MODEL R2000H
RIDE-ON STATIC ROLLER
(
Honda GX240K1QAE2
ENGINE)
Revision #6 (11/29/10)
PAGE 2 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
PROPOSITION 65 WARNING
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 3
NOTES
PAGE 4 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
TABLE OF CONTENTS
Honda GX240K1QAE2 Engine
Air Cleaner Asssembly ....................................... 52-53
Camshaft Asssembly ......................................... 54-55
Carburetor Asssembly ....................................... 56-57
Control Asssembly ............................................. 58-59
Crankcase Cover Asssembly ............................. 60-61
Crankshaft Asssembly ....................................... 62-63
Cylinder Barrel Asssembly ................................. 64-65
Cylinder Head Asssembly .................................. 66-67
Fan Cover Asssembly ........................................ 68-69
Flywheel Asssembly ........................................... 70-71
Fuel Tank Asssembly ......................................... 72-73
Ignition Coil Asssembly ...................................... 74-75
Starter Motor Assembly ..................................... 76-77
Control Box Assembly ........................................ 78-79
Muffler Asssembly .............................................. 80-81
Piston Asssembly ............................................... 82-83
Recoil Starter Asssembly ................................... 84-85
Engine Labels .................................................... 86-87
Terms and Conditions of Sale ................................. 88
NOTE
Specification and
part number are
subject to change
without notice.
Multiquip R2000H —
Ride-On Static Roller
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications (Roller) ............................................... 6
Specifications (Engine) ............................................. 7
Dimensions ............................................................... 8
Safety Message Alert Symbols ............................ 9-10
Rules For Safe Operation .................................. 11-13
Operation and Safety Decals .................................. 14
General Information ........................................... 15-16
Roller Components ............................................ 18-19
Engine Components ............................................... 20
Inspection ........................................................... 21-22
Initial Start-Up ......................................................... 23
Operation ........................................................... 24-25
Maintenance ...................................................... 26-28
Preparation For Long-Term Storage ...................... 29
Troubleshooting (Roller).......................................... 30
Troubleshooting (Engine) ........................................ 31
Explanation Of Code In Remarks Column .............. 32
Suggested Spare Parts ........................................... 33
Name Plate and Decals ..................................... 34-35
Brake Assembly ................................................. 36-37
Steering Assembly ............................................. 38-39
Chassis and covers Assembly ........................... 40-41
Battery Assembly ............................................... 42-43
Rear Drum Assembly ......................................... 44-45
Drive Assembly .................................................. 46-47
Transmission Assembly...................................... 48-49
Water System Assembly .................................... 50-51
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 5
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
Choose from three easy options:
WE ACCEPT ALL MAJOR CREDIT CARDS!
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Tr u c k
■ Ground
■ Next Day
■ Second/Third Day
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you
r
District Sales Manager for more information.
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
Note: Discounts Are Subject To Change
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Phone:
Domestic (US) Dealers Call:
1-800-427-1244
Best Deal!
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
Note: Discounts Are Subject To Change
Effective:
January 1
st
, 2006
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
PAGE 6 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
R2000H — SPECIFICATIONS (ROLLER)
snoitacificepSrelloR0002R.1elbaT
thgieWyrD).gK726(.sbl283,1
thgieWtsallaBlluF).gK410,1(.sbl532,2
htgneLllarevO).mm458,1(.ni37
htdiWllarevO).m
m049(.ni73
thgieHllarevO).mm592,1(.ni15
htdiWgnilloR
).mm117(.ni82-tnorF
)mm318(.ni23-raeR
retemaiDlloR
).mm
805(.ni02-tnorF
)mm016(.ni42-raeR
ecnaraelCdnuorG
).mm38(.ni52.3-HR
).mm922(.ni9-HL
gnahrevO
).mm38(.ni52.3
-HR
).mm44(.ni57.1-HL
yticapaCknaTretaW ).gK5.08sretil5.97(.sbl771snollag12
yticapaCslloRtnorF
).gK411sretil8.65+8.65(.sbl052snollag51+51
yticapaClloRraeR ).gK491sretil391(.sbl724snollag15
deepSlevarT)esreverdnadrawrof.xam(hpm6.5
tneidarGmumix
aM)seerged51(%72
)edisnI(suidaRgninruT).mm002,3(.tf5.01
gnireetS)niahC(lacinahceM
evirD
niahcnoissimsnartcit
atsordyhnevirdtleb-V
llorraerotevird
ekarBgnikraPnoitautcalacinahcem-dnaB
metsySlacirtcelEdnuorg.gen,CDV21
epyTyrettaB42puorGeziS
sruoHpmA042G
snoisnemiDyrettaB ).mc8.71x8.71x5.32(.ni7x7x52.9
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 7
R2000H — SPECIFICATIONS (ENGINE)
snoitacificepSenignE.2elbaT
ledoM 2EAQ1K042XGADNOH
epyT enignEenilosaGtfahSlatnoziroH,VHO,rednilyCelgniS,
ekorts4delooc-riA
ekortSXeroB
.ni3.2x.ni9.2
)mm85xmm37(
tnemecalpsiD )cc242(.ni-uc18.41
tuptuOxaM .M.P.R0063
/.P.H1.7
yticapaCknaTleuF )sretil6(.lag.S.U95.1
leuF enilosaGelibomotuAdedaelnU
yticapaCliOebuL )sretil1.1(
.tq.S.U61.1
lortnoCdeepS
dohteM
epyTthgiew-ylFlagufirtneC
dohteMgnitratS tratScirtcelE
noisnemiD
)HxWxL(
.ni1
.61x9.61x0.41
)mm014x034x553(
thgieWteNyrD )gK52(.sbl1.55
PAGE 8 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
R2000H — DIMENSIONS
Figure 1. R2000H Roller Dimensions
SNOISNEMID.3ELBAT
.FER
RETTEL
NOITPIRCSED
NOISNEMID
).MM(.NI
AthgieHllarevO).mm5921(.ni15
BhtdiWllarevO).mm049(.ni73
ChtgneLllarevO)
.mm4581(.ni37
DthgieHemarFtnorF).mm318(.ni23
EthgieHleehWgnireetS).mm9121(.ni84
FthgieHemarFrewoL).mm234(.ni71
GhtgneLesaBleehW).mm0721(.ni05
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 9
R2000H — SAFETY MESSAGE ALERT SYMBOLS
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
This Operation and Parts Manual
has been developed to provide
complete instructions for the safe
and efficient operation of the
Multiquip Model R2000H
Static
Roller. Refer to the engine
manufacturer's instructions for
data relative to its safe operation.
Before using this roller, ensure
that the operating individual
has read and understands all
instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow
directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow
directions.
CAUTION: You CAN be injured if you
do not follow directions.
HAZARD SYMBOLS
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Potential hazards associated with MQ R2000H vibration roller
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
GASOLINE is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
Explosive Fuel
Lethal Exhaust Gases
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. Never operate the engine with heat
shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and
clothing away from all moving parts to prevent
injury.
NOTE
Explosive Fuel
PAGE 10 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
Accidental Starting
R2000H — SAFETY MESSAGE ALERT SYMBOLS
ALWAYS place the engine ON/OFF switch in
the OFF position, and remove the ignition key
when the machine is not in use.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your roller, other property, or the
surrounding environment.
ALWAYS wear approved eye and hearing
protection.
Sight and Hearing hazard
This roller, other property, or the
surrounding environment could
be damaged if you do not follow
instructions.
NOTE
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 11
RULES FOR SAFE OPERATION
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT
smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■
NEVER operate the roller in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe
bodily
harm or even death.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
Refer to the
Honda Engine Owner's Manual
for engine
technical questions or information.
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or pump.
■
The engine of this roller requires an adequate free flow of
cooling air. Never operate the roller in any enclosed or narrow
area where free flow of the air is restricted. If the air flow is
restricted it will
cause serious
damage to the roller
or engine and may
cause injury to
people and property.
Remember the
roller's engine gives
off DEADLY gases.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with
hot
components can cause serious burns.
DANGER:
Failure to follow instructions in this manual may
lead to serious injury or even death! This
equipment is to be operated by trained and
qualified personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the R2000H Roller:
GENERAL SAFETY
■
DO NOT operate or service this equipment before
reading this entire manual.
■
This equipment should not be operated by
persons under 18 years of age.
■
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steel-
toed boots and other protective devices required
by the job.
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the
influence or drugs or alcohol.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts
before starting.
■
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the roller.
PAGE 12 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
■
Start the roller only when seated in the operator’s position.
■
Check all hydraulic components and fittings for wear.
■
Before starting engine, ensure that there is smooth movement
of the travel lever, throttle and parking brake.
■
ALWAYS check
hydraulic oil
,
engine oil
, and fuel levels for
leakage before starting engine.
■
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
and maintenance functions. Contact with
hot
components can
cause serious burns.
■
NEVER disconnect any
"emergency or safety devices"
.
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
ALWAYS allow the machine a proper amount of time to cool
before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace
broken parts, or missing decals.
■
Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
RULES FOR SAFE OPERATION
■
NEVER Run engine without air cleaner. Severe engine
damage may occur.
■
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using roller.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■
DO NOT operate this roller with hydrostatic oil temperature
higher than 180 degrees fahrenheit.
■
NEVER leave the roller unattended, turn off engine and place
parking brake lever in upright position.
■
CAUTION must always be observed while servicing this roller.
Rotating parts can cause injury if contacted.
■
DO NOT leave roller with engine running.
■
If the roller must be stopped on an incline (grade), remove the
ignition key and
place chock blocks (not provided) under
the
front
and
rear
drums.
■
NEVER drive the roller on unshored trenches or near steep,
unsupported banks. The vibration caused by the roller could
cause a cave-in.
■
ALWAYS use extreme care when operating near obstructions,
on slippery surfaces, grades and side slopes.
■
ALWAYS wear slip resistant safety shoes or boots.
■
Unauthorized equipment modifications will void all
warranties.
■
When working on slopes, avoid
sidehill travel
. Operate up
and down travel only. Remember, the danger of sliding on
and/or tripping on steep slopes is always present.
■
ALWAYS wear
seat belts
.
■
When malfunctions occur, always remove the ignition key
and place a "
DO NOT OPERATE
" sign in the operator's
seat.
■
If a malfunction occurs with the travel lever mechanism, speed
and direction will be impossible to control. Immediately stop
the roller and correct the problem.
■
If the steering system operates improperly, immediately stop
the engine and apply the parking brake.
■
In the event of hydraulic hose or line failure, promptly return
the travel lever to the “neutral” position, stop the engine and
set the parking brake.
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 13
Emergencies
■
ALWAYS know the location of the nearest
fire extinguisher
.
■
ALWAYS know the location of the nearest and
first aid kit
.
■
In emergencies
always
know the location of the
nearest phone or
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance
,
doctor
and
fire department
. This
information will be invaluable in the case of an
emergency.
Loading and Transporting
DANGER :
■
The roller has an operating weight of approximately 2,063
lbs. (938 Kg). Use lifting equipment capable of lifting this
weight.
■
ALWAYS check the roller's lifting hooks. Before lifting or
transporting the roller, lock the frame with the locking bar that
is provided. Make sure the hooks are secure and tight before
lifting the machine.
■
When driving the roller onto a transporting vehicle or trailer,
use ramps or other suitable material of sufficient strength to
support the roller.
■
Remove mud, oil, ice, snow or any other slippery materials
from the ramps and bed of the vehicle to avoid accidents.
■
After loading, apply the parking brake.
■
Use a chain, binders or other suitable means to firmly secure
the roller before transporting.
■
Only use the lifting points for the roller that are clearly marked
as “
lifting point
”.
■
NEVER apply chains through the articulating section of the
roller. The chain could cause damage by scoring the hydraulic
steering cylinder.
■
NEVER stand below roller when it is being lifted.
DANGER! ALWAYS LOAD AND UNLOAD
THE ROLLER ON LEVEL, HARD GROUND
OR PAVEMENT.
Serious injury or death can
result from improper loading, lifting or
unloading. Use extreme caution!
DANGER :
DO NOT allow personnel to
stand under
or
near any suspended machine
. Serious injury
or death may result.
RULES FOR SAFE OPERATION
PAGE 14 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
OPERATION AND SAFETY DECALS
Machine Safety Decals
The R2000H
static roller
is equipped with a number of safety decals. These decals are provided for operator safety and maintenance
information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these
decals become unreadable, replacements can be obtained from your dealer.
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 15
R2000H — GENERAL INFORMATION
The forward-reverse control lever operates the hydrostatic pump
which governs the roller speed and direction of travel. The speed
in which movement of this lever is made is directly related to the
amount of pressure that is applied to the travel lever in each
direction. Travel speed is infinitely variable from 0 to 4 mph. The
neutral position of this lever will cause the roller to stop.
The R2000H roller has been designed for asphalt application
and compaction of granular soils used in site preparation. Use
the machine only for the purpose intended and by experienced
personnel who understand this operating manual and all safety
decals. Typical applications for this roller are driveways, patch
work and road repairs.
POWER PLANT
The R2000H roller is powered by a Honda GX240K1QAE2, air-
cooled, gasoline engine rated at 7.1 hp @3,600 rpm. The engine
features a side-mounted muffler designed to direct engine
exhaust away from the operator. In the event of low oil, this engine
has a built in "
oil alert system
" that will shut down if the engine
oil level reaches an unsafe operating level.
SPRINKLER SYSTEM
A 21 gallon (79.5 liters) water tank with a gravity feed spray bar
is provided for wetting the roll for asphalt pavement rolling.
The water system is fully adjustable from the operator’s position
by adjusting the valve in the floor.
Water can be added to the front and rear rollers. Thirty gallons
(250 lbs.) of water can be added to the front rollers, 51 gallons
(427 lbs.) to the rear roller.
Before starting an asphalt rolling job, be sure all spray bar holes
are clear of dirt or foreign matter and are working. Always use
clean fresh water in the water tank. To prevent rust and foreign
debris from clogging the spray bar holes, drain and flush water
tank and spray bars every 30 days.
LIFTING THE ROLLER
When lifting of the roller is required, attach a suitable
hook or shackle to the
lifting eye
of the roller. These
lifting points (4) are marked by a lifting hook decal. Make
sure the lifting device is capable of lifting 4,000 lbs. (1,814 Kg.).
DANGER:
Before operating the roller, make sure that
personnel and obstacles are free from the
roller’s path. Serious injury or even death can
result!
OPERATING ON SLOPES
Special care must be taken when operating the roller on hills or
slopes. There exist the possibility of serious injury to the operator
and severe damage to the roller in the event of a roll over.
ALWAYS operate the roller up and down hills rather than from
side to side. For safe operation hillside slopes should not exceed
15 degrees (27 % grade). See Figure 2 below.
Figure 2. Recommended Slope
NEVER! stand under, or get onto the roller while it is being lifted
or moved.
ONLY! use approved certified lifting devices capable of lifting at
least 4,000 lbs. (1,814 Kg.).
When lifting of the roller is required, only use the provided
lifting
eyes
to lift the roller. Using other sections of the roller for lifting
purposes may cause severe damage to the roller.
Danger
CAUTION
CAUTION
Danger
This roller is
not offered
with a
Rollover Protection Structure
(ROPS). The possibility exists of the roller tipping over causing
severe bodily harm , even death, if side-side operation is used
(Figure 3). DO NOT use this roller for side to side applications.
DO NOT operate this roller on
slippery
or
wet
surfaces.
CAUTION
PAGE 16 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
R2000H — GENERAL INFORMATION
Figure 3. Tipping (Rollover)
In the event the roller does tip over, if at all possible, try to shut
down the engine by turning the ignition key to the
OFF
position.
Extreme care must be taken to prevent damage to the engine.
When the roller has been tipped over, oil from the engine
crankcase can flow into the combustion chamber, which can
severely damage the engine the next time it is started.
IMMEDIATELY after a unit has tipped over upright the unit as
soon as possible to prevent oil from leaking into the combustion
chamber.
NEVER! operate the roller on
side
slopes
. The roller may tip over
causing injury to personnel and
severe damage to the equipment.
NOTE
CAUTION:
To prevent damage to the engine after a
rollover, the roller must NOT be started.
NEVER start a roller after a rollover.
CONTACT your nearest authorized Multiquip
dealer for instructions or servicing.
Tipping (Rollovers)
NEVER! operate the roller on side slopes (Figure 3). The
possibility exist that the roller could tip over (roll over), thus
causing bodily harm even death and serious damage to the
equipment.
WARNING:
This roller is intended to be used on flat
surfaces only. DO NOT use this roller near
open trenches, hollow spaces or rocks that
be below surface.
DANGER:
This roller is
not offered
with a
Rollover
Protection Structure
(ROPS). The
possibility exists of the roller tipping over
causing severe bodily harm , even death, if
side-side operation is used (Figure 3). DO
NOT use this roller for side to side
applications.
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 17
NOTE PAGE
PAGE 18 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
Figure 4. Roller Components
R2000H — ROLLER COMPONENTS
R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10) — PAGE 19
R2000H — ROLLER COMPONENTS
1. Engine – The MQ R2000H ride-on roller uses an 7.1 HP
Honda GX240K1QAE2 air cooled, 4-stroke, single cylinder
gasoline engine. This engine uses unleaded gasoline.
2. Steering Wheel — Use this wheel to steer the roller.
3. Parking Break Lever — Pull the lever upward to set the
parking break. To release the parking break, press and
hold the button on top of the lever and push lever downward.
4. Transmission Control Lever — Push the lever
forward
to make the roller travel in a forward direction, pull the lever
backward
to make the roller travel in a reverse direction.
Maximum travel speed is 5.6 MPH (9.0 KPH). Center
position is neutral, no travel.
5. Documentation Box — Maintain and store
at all times
Operation, Parts, and Engine manuals in this box.
6. Operator's Seat —
A contoured seat that provides visibility
of both front rear drum edges during
operation.
NEVER!
start the roller unless seated in the operator's seat.
7. Water Tank/Cap — Remove filler cap and fill with clean
fresh water. Water tank capacity is 21 gallons (79.5 liters).
If water level is low, add water as necessary.
8. Rear Lifting Point – Attach a crane or suitable lifting
device to this point when lifting of the roller is required.
9. Rear Scrapper – This adjustable rear scrapper blade
helps prevent the buildup of material between the drum
and frame.
10. Rear Roller – This roller is a 32-inch wide
steel drum
with beveled edges (no vibration). The beveled edges
help prevent asphalt marring.
11. Front Lifting Point – Attach a crane or suitable lifting
device to this point when lifting of the roller is required.
12. Front Scrapper – This adjustable rear scrapper blade
helps prevent the buildup of material between the drum
and frame.
13. Front Roller Water Plug – Remove this plug to add
water (ballast) to the front drum. This plug is located on
each side of the split front roller.
14. Front Roller Zerk Fitting – Grease this fitting as
recommended in the maintenance section of this
manual.
15. Steering Zerk Fitting – Grease this fitting as
recommended in the maintenance section of this
manual.
16. Access Panel – Lift this -panel to gain access to the
transmission assembly and battery.
A. Transmission – This roller uses a hydrostatic
pump which provides hydraulic pressure to the
hydraulic drive system. Fill the pump reservoir with
hydrostatic transmission fluid. Fill with Mobil 300,
GM Dextron B or Ford MCZ-41A type transmission
fluid.
Free Wheel Engagement Pin
The hydrostatic transmission is equipped with a free
wheel engagement pin, which, when actuated, allows
the oil to circulate freely within the roller, thereby
permitting the roller to be moved without the engine
running. This engagement pin is only to be used in
the event the roller is disabled.
This pin is located on the side of the hydrostatic
transmission underneath the acess cover. It is actuated
by pushing the pin inward and placing the locking
clip over the pin to keep it in place.
17. Sprinkler Valve Lever – A gravity feed spray bar is
provided on the front and rear of the roller for the wetting
of the roll for asphalt pavement.
Pull
upward on the lever
to
start
the flow of water to the gravity feed system.
Push
the lever
downward
to
stop
the flow of water.
18. Front Roller – This roller is a
split
28-inch wide
steel
drum
with beveled edges (no vibration). The beveled
edges help prevent asphalt marring.
19. Rear Roller Water Plug – Remove this plug to add
water (ballast) to the rear drum. This plug is located on
the chain-side of the roller. It is shown here for clarity
only.
B. Battery – Provides +12VDC to the electrical
system. Replace only with recommended type
battery, see specification Table 1.
NOTE
Tie-Down Transport Points –
Attach a chain or suitable tie-down
device to these points when
transporting of the roller is
required.
PAGE 20 —R2000H RIDE-ON STATIC ROLLER — OPERATION AND PARTS MANUAL — REV. #6 (11/29/10)
R2000H — ENGINE COMPONENTS
Figure 5. Engine Controls and Components
INITIAL SERVICING (ENGINE)
The engine (Figure 5) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturer's engine
manual for instructions and details of operation and servicing.
1. Fuel Filler Cap/Fuel tank – Remove this cap to add
unleaded gasoline to the fuel tank. Make sure cap is
tightened securely. DO NOT over fill. Fuel tank capacity is
1.59 gallons (6.0 liters). Use unleaded gasoline. For
additional information refer to Honda engine owner's
manual.
6. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the air intake system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
10. Ignition Switch– Use this switch to start and stop the
engine.
11. Circuit Breaker– Protects the battery charging circuit. See
Honda owner's manual for additional information.
DANGER
WARNING
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity
to cool down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel residue has been completely
wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
SLOW
, lever back toward operator
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
Operating the engine without an air
filter, with a damaged air filter, or a
filter in need of replacement will allow
dirt to enter the engine, causing rapid
engine wear.
NOTE
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
