Hoshizaki American, Inc. KML-451MAH User manual

Hoshizaki

“A Superior Degree

of Reliability”

www.hoshizaki.com

Models

KML-451MAH

KML-451MWH

Modular Crescent Cuber

Hoshizaki America, Inc.

Number: 71262

Issued: 10-12-2006

Revised: 9-25-2009

PARTS LIST



CONTENTS

Auxiliary Codes ...................................................................................................................... 3

Note About Ordering Parts .................................................................................................... 3

Material Abbreviations ........................................................................................................... 4

A. Ice Cuber Assembly .......................................................................................................... 5

KML-451MAH .................................................................................................................... 5

KML-451MWH ................................................................................................................... 8

B. Refrigeration Circuit ........................................................................................................ 10

KML-451MAH .................................................................................................................. 10

KML-451MWH ................................................................................................................. 14

C. Water Circuit ................................................................................................................... 18

D. Control Box Assembly ..................................................................................................... 

E. Label Location ................................................................................................................. 4

KML-451MAH .................................................................................................................. 4

KML-451MWH ................................................................................................................. 6

F. Top Panel Assembly ....................................................................................................... 8

G. Front Panel Assembly ..................................................................................................... 9

H. Accessories & Packaging ............................................................................................... 30

3

Auxiliary Codes

KML-451MAH R-0 June 006

S-1 January 007

S- December 007

T-0 January 008

T-1 November 008

T- December 008

U-0 January 009

U-1 August 009

KML-451MWH R-0 June 006

S-1 April 007

S- December 007

T-0 January 008

U-0 January 009

U-1 January 009

Auxiliary Code Breakdown

The auxiliary code is the rst two characters in the serial number. The rst character

indicates the year. Years progress or regress in alphabetical order. The series runs from

"A" through "V" and the letters "I" and "O" are skipped. The second character indicates

signicant part changes within a year. Base is "0" and this number advances for each

change. In cases where there is a letter in parentheses, this designates the month. This

is the last character in the serial number. The series runs from "(A)" through "(M)" and the

letter "(I)" is skipped. This designation is only included when identifying a parts change

within an auxiliary code.

Note About Ordering Parts

Most assemblies cannot be ordered as complete units; parts in the assemblies generally

must be ordered separately.

4

Material Abbreviations

ALUMINUM

AL = Aluminum

COPPER

CU = Copper

PLASTIC

ABS = Acrylonitrile -butadiene -styrene

AC = Polyacetal

EVA = Ethylene vinyl acetate

PA = Polyamide = Nylon

PC = Polycarbonate

PE = Polyethylene

PES = Polyester

PETP = Polyethylene terephthalate = Tetlon

PP = Polypropylene

PS = Polystyrene

PTFE = Polytetrauoroethylene = Teon

PUR = Polyurethane

PVC = Polyvinyl chloride

RUBBER

VN = Vinyl Nitrile

EPDM = EP rubber

NBR = Nitrile butadiene rubber

NR = Natural rubber

NP = Neoprene

SI.R = Silicone rubber

SY.R = Synthetic rubber

EPH = Epichlorohydrin

STEEL

GS = Galvanized steel

SS = Stainless steel

PS = Plated steel

PAS = Primed steel

5

A. Ice Cuber Assembly

KML-451MAH

R-0 to U-1

1

B

C

G1

D

D1

E

F

G



5a

4

13a

3

5

7

9

11

1

13

14

15

16

17

19

18

0

10

a

1

6

S- and later



For Thermostat, see

"D. Control Box

Assembly"

4

3

R-0, S-1

6a

9a

a

b

8

6

Title: A. Ice Cuber Assembly Model: KML-451MAH

Index

No. Description

Material Or

Model Number Part Number

Required Number

R-0

S-1

S-

T-0

T-

U-0 T-1 U-1

B Refrigeration Circuit - 1A1143A01 1 1 -

1A1678A01 1 1

C Water Circuit - 1A1186A01 1 1 -

1A1186A0

1 -

1A1186A04 1

D Control Box Assembly - A541A01 1 1 -

A4901A01

1 -

A4901A03

1

D1 T Screw 4×8 7P31-0408 3 3 3 3

E Label Location - 3A3915A01 1 1 -

3A5154A01 1 -

3A5480A01 1

F Top Panel Assembly - 3A186A01 1 1 1 1

G Front Panel Assembly - 3A1859A01 1 1 1 1

G1 Truss Head Screw 4×8, SS 7C3-0408 1 1 1 1

1 Evaporator Case HS-1014 A113G0 1 1 1 1

 Control Box Cover GS 3A371-01 1 1 1 1

a T Screw

4×8 7P31-0408 3 3 3 3

3 Square Washer Brass 433537-0 1 1 1 1

4 Screw-Grounding Brass 433304-0 1 1 1 1

5 Junction Box Cover GS 433410-01 1 1 1 1

5a T Screw 4×8 7P31-0408 1 1 1 1

6 Thermostat Extension Bracket SS 4A3436-01 1 -

4A4358-01 1 1 1

6a Thumbscrew SS, ABS 415949G10    

7 Spacer PE 443545-01  -

8 Wire Saddle VWS438-C 4A0338-0    

9 Bin Control Cover GS 3A0664G01 1 1 1 1

9a Thumbscrew SS, ABS 415949G08    

10 Capillary Ring EP Rubber 45307-01 1 1 1 1

11 Top Insulation PP 15730G01 1 1 1 1

1

Front Insulation - A0664G01 1 1 -

A4540A01

1 1

13 Side Panel (R) SS A111G01 1 1 1 1

13a T Screw 4×8, SS 7P3-0408 1 1 1 1

14 Louver ABS 1A0548-01    

15 Push Retainer - 4A414-01 6 6 6 6

16 Air Filter ABS A063G01    

17 Bushing SR-30-1 4047-03 1 1 1 1

18 Gasket L=655 4A0808L0    

19 Gasket L=190 4A0808L0 1 1 1 1

0

Gasket L=76 4A0808L0 1 1 1 1

1

Silicone Hose L=310 7730I381 1 1 1 1

7

Title: A. Ice Cuber Assembly Model: KML-451MAH

Index

No. Description

Material Or

Model Number Part Number

Required Number

R-0

S-1

S-

T-0

T-

U-0 T-1 U-1

 Bulb Holder - 3A3903-01 1 1 1

a

Thumbscrew - 415949G11   

b

NSF Plate - 4A4401G01 1 1 1

3

Gasket L=170 4A0808L0 1 1

4

Gasket L=11 4A0808L0 1 1

8

A. Ice Cuber Assembly

KML-451MWH

R-0 to U-1

9

1

B

C

D

D1

E

F

G1

G

a



5a

13a

4

5

10

17

11

16

15

14

13

1

3

7

18

6

R-0, S-1

S- and later

19

For Thermostat, see

"D. Control Box

Assembly"

6a

9a

8

19a

19b

9

Title: A. Ice Cuber Assembly Model: KML-451MWH

Index

No. Description

Material or

Model Number Part Number

Required Number

R-0

S-1

S-

to

U-0

U-1

(A-G)

U-1

(H-M)

B Refrigeration Circuit - 1A1144A01 1 1 -

1A1679A01 1 1

C Water Circuit - 1A1186A01 1 1 -

1A1186A0

1 -

1A1186A04 1

D Control Box Assembly - A541A0 1 1 -

A4901A0

1 -

A4901A04

1

D1 T Screw 4×8 7P31-0408 3 3 3 3

E Label Location - 3A3916A01 1 1 -

3A5155A01 1 -

3A5483A01 1

F Top Panel Assembly - 3A186A01 1 1 1 1

G Front Panel Assembly - 3A1859A0 1 1 1 1

G1 Truss Head Screw 4×8, SS 7C3-0408 1 1 1 1

1 Evaporator Case - A113G0 1 1 1 1

 Control Box Cover GS 3A371-01 1 1 1 1

a T Screw

4×8 7P31-0408 3 3 3 3

3 Square Washer BRASS 433537-0 1 1 1 1

4 Screw-Grounding BRASS 433304-0 1 1 1 1

5 Junction Box Cover GS 433410-01 1 1 1 1

5a T Screw 4×8 7P31-0408 1 1 1 1

6 Thermostat Extension Bracket SS 4A3436-01 1 -

4A4358-01 1 1 1

6a Thumbscrew SS, ABS 415949G10    

7 Spacer PE 443545-01  -

8 Wire Saddle VWS438-C 4A0338-0    

9 Bin Control Cover GS 3A0664G01 1 1 1 1

9a Thumbscrew SS, ABS 415949G08    

10 Capillary Ring EP RUBBER 45307-01 1 1 1 1

11 Top Insulation PP 15730G01 1 1 1 1

1

Front Insulation PP A0664G01 1 1 1 1

13 Side Panel (R) SS A111G01 1 1 1 1

13a T Screw 4×8, SS 7P3-0408 1 1 1 1

14 Bushing SR-30-1 4047-03 1 1 1 1

15 Gasket L=655 4A0808L0    

16 Gasket L=190 4A0808L0 1 1 1 1

17 Gasket L=76 4A0808L0 1 1 1 1

18 Silicone Hose L=310 7730I381 1 1 1 1

19 Bulb Holder - 3A3903-01 1 1 1

19a Thumbscrew SS, ABS 415949G11   

19b NSF Plate - 4A4401G01 1 1 1

10

B. Refrigeration Circuit

KML-451MAH

R-0 to T-0, T-, U-0

1a

1

19a

a



6

7

8

9

11

1

13

14

15

16

17

18

19

5

4



3

3a

4

4a

3

3a

5a

5b

5c

5

10

10a

11a

0

1a

1

1b

5a

6

8

6

7

9

30

31

3

33

34

35

36

37

38

41

4

43

44

45

41

4a

43a

41

46

THERMISTOR DETAIL

EXPANSION VALVE BULB DETAIL

39

40

40a

11

B. Refrigeration Circuit

KML-451MAH

T-1, U-1

1a

1

19a

a



6

7

8

11

1

13

14

15

16

17

18

19

5

4



4

4a

3

3a

5a

5b

5c

5

10

10a

11a

0

1a

1

1b

5a

8

6

7

9

30

3

33

34

35

36

37

38

39

40

41

4

43

44

41

40a

4a

43a

41

46

THERMISTOR DETAIL

EXPANSION VALVE BULB DETAIL

1

Title: B. Refrigeration Circuit Model: KML-451MAH

Index

No. Description

Material or

Model Number Part Number

Required Number

R-0

to

T-0

T-

U-0

T-1

U-1

1 Condenser Support GS 3A3870-01 1 1

1a T Screw 4×8 7P31-0408 5 5

 Condenser S-0799 A0640-01 1 1

a T Screw

4×8 7P31-0408 3 3

3 Barrier GS 4A093-01 1 1

3a T Screw 4×8 7P31-0408  

4 Shroud GS 3A0597G0 1 1

4a T Screw 4×8 7P31-0408 7 5

5 Compressor RS43CE-

CAA-19

4A300-01 1 -

RST45C1E-

CAA-0

4A4479-01 1

5a Spacer - 434404-01 4 -

4A595-01

4

5b Grommet - 434403-01 4 -

4A593-01

4

5c Bolt 8×45 437889-01 4 4

6 Terminal Cover - 4A300F01 1 -

4A4479F01 1

7 Spring Clip - 4A300F0 1 -

4A4479F0

1

8 Protector - 4A1805-01 1 -

4A4481-01 1

9 Protector Holder - 437339-01 1 -

10 Fan Motor Bracket GS 3A3967-01 1 1

10a Hex Head Bolt w/Washer (LF) 5×1 7B013051 4 4

11 Fan Motor 5KCP84

DFK148S

4A3158-01 1 1

11a Self Locking Nut NO. 8-3 7N1I083 4 4

1

Fan Blade AD10CW40 4A4014-01 1 1

13 Drier C-03E16 4A666-01 1 1

14 Nylon Tie PLWP3H-TL 8911-0301 1 1

15 Expansion Valve

HFE-10NHDU-4

4A4008-01 1 -

HFE-10NHDU-3

4A1684-01 1

16 Holder/Expansion Valve-3/8 SS 3A0107-01 1 1

17 Clamp SS 443461-0 1 1

18 Expansion Valve Cover PE FOAM 3A0944-01 1 1

19 Evaporator Assembly - A0717G01 1 1

19a T Screw 4×16 7P31-0416 4 4

0

Valve Body-Hot Gas

ATS-B7SHDU-

4A3978-01 1 1

1

Coil-Valve

AMS-C1HDU-3

4A377-01 1 1

1a

Bolt - 4A377F01 1 1

1b

Truss Head Screw 4×8 7C31-0408  

 Pressure Switch ACB-1UB09 433441-07 1 -

ACB-1UB44 463180-04 1

13

Title: B. Refrigeration Circuit Model: KML-451MAH

Index

No. Description

Material or

Model Number Part Number

Required Number

R-0

to

T-0

T-

U-0

T-1

U-1

3

Pressure Switch Bracket GS 434938-01 1 -

3a T Screw

4×8 7P31-0408 1 -

4

Strainer - 4A0397-01 1 -

441569-0

1

5

Bracket GS 4A1406-01 1 1

5a T Screw

4×8 7P31-0408  

6

Access Valve TCJ-

F0NHDU-1

45779-01  

7

Copper Tube (A)-High Side Copper 3A3789G01 1 -

A4919G01

1

8

Copper Tube (C)-High Side Copper 3A3790G01 1 -

Copper Tube (B)-High Side 3A5164-01 1

9

Copper Tube (D)-High Side Copper 3A3788G01 1 1

30 Copper Tube (E)-High Side Copper 3A3783-01 1 -

4A4693-01 1

31 Copper Tube (A)-Hot Gas Copper 4A1878-01 1 -

3

Copper Tube (B)-Hot Gas Copper A3691G01 1 1

33 Copper Tube (A)-Access

Valve

Copper 3A3974G01 1 -

Copper Tube-Access Valve 3A4783G01 1

34 Heat Exchanger Copper A3685G01 1 -

A4894G01

1

35 Thermistor - 49006-03 1 1

36 Holder-Thermistor Copper 47430-01 1 1

37 Insulation-Thermistor (A) PE FOAM 439368-01 1 1

38 Insulation-Thermistor (B) PE FOAM 439368-0 1 1

39 Insulated Rubber Tube EPDM 4A1008G01 1 1

40 Insulation Holder SS 3A1084-01 1 -

4A390-01

1

40a T Screw 4×8 7P31-0408  

41 Cable Tie PLTS-M 8911-000 1 14

4

Frame (A) GS A0645-01 1 1

4a T Screw

4×8 7P31-0408 4 4

43 Frame (B) GS 3A0595-01 1 1

43a T Screw 4×8 7P31-0408 4 4

44 Elbow COPPER 4A1059-01 1 1

45 Elbow COPPER 417395-03 1 -

46 Insulation Tube L=30 776-100 3 3

14

B. Refrigeration Circuit

KML-451MWH

R-0 to U-0

39

38

37

36

46

9

30

3

31

41

43

4

46

4

46

45

40

8

1a

3a

6a

8

4

a



b

c

5

0

1

14a

15

16

17a

19a

1

16a

4

46

3

a

16b

6

7

19

33

35

34

44

45a

44a

46

41a

31a

18

17

14

13

111

9

7

6

5

3

7a

4

10

1

EXPANSION VALVE BULB DETAIL

THERMISTOR DETAIL

15

B. Refrigeration Circuit

KML-451MWH

U-1

39

38

37

36

46

9

30

3

31

41

43

4

46

45

40

1a

6a

8

4

a



b

c

5

0

1

14a

15

16

17a

16a



3

a

16b

6

7

33

35

44

45a

44a

46

41a

31a

18

17

14

13

111

9

7

6

7a

3a

5

3

4

10

1

EXPANSION VALVE BULB DETAIL

THERMISTOR DETAIL

16

Title: B. Refrigeration Circuit Model: KML-451MWH

Index

No. Description

Material or

Model Number Part Number

Required Number

R-0

to

U-0 U-1

1 Rear Panel (B) GS 3A0630G03 1 1

1a T Screw 4×8 7P31-0408 9 9

 Compressor RS43CE-

CAA-19

4A300-01 1 -

RST55C1E-

CAA-0

4A4376-01 1

a

Spacer - 434404-01 4 -

4A595-01

4

b

Grommet - 434403-01 4 -

4A593-01

4

c

Bolt 8×45 437889-01 4 4

3 Terminal Cover - 4A300F01 1 -

4A4376F01 1

3a Spring Clip - 4A300F0 1 -

4A4376F0

1

4 Protector - 4A1805-01 1 -

4A634-0

1

5 Protector Holder - 437339-01 1 -

6 Condenser HS-0160 A359G01 1 1

6a Hex Head Bolt w/Washer (LF) 5×1 7B013051  

7 Condenser Support GS A367-01 1 1

7a T Screw 4×8 7P31-0408 4 4

8 Drier C-03E16 4A666-01 1 1

9 Nylon Tie PLWP3H-TL 8911-0301 1 1

10 Expansion Valve

HFE-10NHDU-4

4A4008-01 1 -

HFE-10NHDU-3

4A1684-01 1

11 Holder/Expansion Valve 3/8 SS 3A0107-01 1 1

1

Clamp SS 443461-0 1 1

13 Expansion Valve Cover PE FOAM 3A0944-01 1 1

14 Evaporator Assembly - A0717G01 1 1

14a T Screw SS, 4×16 7P3-0416 4 4

15 Valve Body-Hot Gas ATS-

B7SHDU-

4A3978-01 1 1

16 Coil-Valve AMS-

C1HDU-3

4A377-01 1 1

16a Bolt - 4A377F01 1 1

16b Truss Head Screw 4×8 7C31-0408  

17 Bracket GS 4A1406-01 1 1

17a T Screw 4×8 7P31-0408  

18 Pressure Switch ACB-UB04 433441-05 1 -

ACB-1UB43 463180-05 1

19 Pressure Switch Bracket GS 434938-01 1 -

19a T Screw 4×8 7P31-0408 1 -

0

Strainer - 4A0397-01 1 -

441569-0

1

1

Access Valve - 45779-01  

 Water Regulator V46DA-6 4A0911-06 1 1

a

Truss Head Screw 4×6 7C31-0406  

17

Title: B. Refrigeration Circuit Model: KML-451MWH

Index

No. Description

Material or

Model Number Part Number

Required Number

R-0

to

U-0 U-1

3

Male Connector BRASS 4A1087-01 1 1

4

Copper Tube (A)-High Side Copper 3A3789G01 1 -

A4919G01

1

5

Copper Tube (B)-High Side Copper 3A381G01 1 -

3A5165-01 1

6

Copper Tube (C)-High Side Copper 3A3813G01 1 1

7

Copper Tube (E)-High Side Copper 3A3783-01 1 -

4A4693-01 1

8

Copper Tube (A)-Hot Gas Copper 4A1878-01 1 -

9

Copper Tube (B)-Hot Gas Copper A3691G01 1 1

30 Copper Tube (A)-Access

Valve

Copper 3A3974G01 1 -

Copper Tube-Access Valve 3A4783G01 1

31 Copper Tube (A) Copper 3A174G01 1 1

31a T Screw 4×8 7P31-0408  

3

Copper Tube (B) Copper 3A149G01 1 1

33 Heat Exchanger Copper A3685G01 1 -

A4894G01

1

34 Elbow Copper 417395-03 1 -

35 Elbow Copper 4A1059-01 1 1

36 Thermistor - 49006-03 1 1

37 Holder-Thermistor Copper 47430-01 1 1

38 Insulation-Thermistor (A) PE Foam 439368-01 1 1

39 Insulation-Thermistor (B) PE Foam 439368-0 1 1

40 Insulated Rubber Tube EPDM 4A1008G01 1 1

41 Insulation Holder SS 3A1084-01 1 -

4A390-01

1

41a T Screw 4×8 SS 7P3-0408  

4

Insulation Tube L=30 776-100 4 4

43 Insulation Tube L=800 776-133 1 1

44 Frame (A) GS A0645-01 1 1

44a T Screw 4×8 7P31-0408 4 4

45 Frame (B) GS 3A0595-01 1 1

45a T Screw 4×8 7P31-0408 4 4

46 Cable Tie PLTS-M 8911-000 13 15

18

C. Water Circuit

KML-451MAH, KML-451MWH

R-0 to U-1 (A-G)

1a

1

10



4

0a

3a

3

5

6

7

8

9

11

1

13

14

15

16

17

18

19



0

3

5

a

3a

4

4a

6

5a

6a

7a

7

8

9

30

31

3

34

34a

35

36

39

19

14

40

41

37

38

4

43

33

1

1a

3b

44

19

1a

1

10



4

0a

3a

3

5

6

7

8

9

11

1

13

14

15

16

17

18

19



0

3

5

a

3a

6

5a

6a

7a

7

8

9

30

31

3

34

34a

35

36

14

19

14

40

41

37

38

4

43

33

1

1a

44

C. Water Circuit

KML-451MAH, KML-451MWH

U-1 (H & later)

45

45a

0

Title: C. Water Circuit Model: KML-451MAH, KML-451MWH

Index

No. Description

Material or

Model Number Part Number

Required Number

R-0

S-1

S-

T-0 T-1 U-0

U-1

(A-G)

U-1

(H-M)

1 Water Supply Pipe COPPER 4A0768G04 1 1 1 1 1 1

1a T Screw 4×8 7P31-0408      

 Rubber Gasket NR 413854-03 1 1 1 1 1 1

3 Water Valve Bracket GS 31443-01 1 1 1 1 1 1

3a T Screw 4×8 7P31-0408 1 1 1 1 1 1

4 Water Valve J48-647 3U0150-01 1 1 1 1 1 1

5 Spray Tube PE 1A060-0 1 1 1 1 1 1

6 Spray Guide PE 08586-01 6 6 6 6 6 6

7 Water Supply Tube PE A0079-01 1 1 1 1 1 1

8 Plug - 4A0176-01      

9 Water Supply Tee

SANTOPRENE

4A1006-01 1 1 1 1 1 1

10 Flange EPDM 43967-01 1 1 1 1 1 1

11 Insulation (E) PE FOAM 4A039-01 1 1 1 1 1 1

1

Elbow

SANTOPRENE

4A0393-01 1 1 1 1 1 1

13 Connecting Pipe PE 3A1335-01 1 1 1 1 1 1

14 Hose Clamp SS, 5 mm 47443-03 3 3 3 3 3 4

15 Cube Guide ABS A0660-01 1 1 1 1 1 1

16 Pump Hose EPDM 4A1007-01 1 1 1 1 1 -

Vinyl Hose L=45 7716-05 1

17 Rubber Ring EPDM 4A1004-01 1 1 1 1 1 1

18 Bypass Hose

SANTOPRENE

4A1005-01 1 1 1 1 1 1

19 Hose Clamp SS, 18 mm 47443-05 5 5 5 5 5 5

0

Solenoid Valve

07CB-GS1873

4393-01  -

DSVP1N-LSX-

10A-L1SR

4A37-01     

0a

Truss Head Screw 4×8 7C31-0408 4 4 4 4 4 4

1

Solenoid Valve Bracket - 4A3137-01 1 1 1 1 1 1

1a T Screw

4×8 7P31-0408      

 Solenoid Cover GS 4A0996-01 1 1 1 1 1 1

a T Screw

4×8 7P31-0408      

3

Pump Motor

OSP-B15BEJ16

A861-01 1 1 1 1 1 -

PV-11BHZ1

4A459-01 1

3a

Truss Head Screw 4×16, SS 7C3-0416 4 4 4 4 4 -

Thumbscrew SS, ABS 415949G11 1

3b

Wellnut 347011 4A1070-01    -

4

Barrier - 4A997-01 1 1 1 1 1 -

4a T Screw

4x8 SS 7P3-0408      -

5

Float Switch 13095 4A364-01 1 1 1 1 1 1

5a T Screw

4x8 SS 7P3-0408      

6

Float Switch Bracket ABS 37757-01 1 1 1 1 1 1

6a T Screw 4×1, SS 7P3-041

     

7

Float Switch Cover ABS 3A0665-01 1 1 1 1 1 1

7a T Screw 4×1, SS 7P3-041

3 3 3 3 3 3

8

Vinyl Hose L=150 7716-116 1 1 1 1 1 1

9

Vinyl Hose L=35 7716-1519 1 1 1 1 1 1

30 Vinyl Hose L=55 7716-1519 1 1 1 1 1 1

31 Bushing OCB-875 48394-04 1 1 1 1 1 1

3

Wire Saddle - 4A0338-0 8 8 8 8 8 8

33 Joint Pipe - 43939-01 1 1 1 1 1 1

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