MTD 13BL78ST099 Owner's manual

Category
Lawnmowers
Type
Owner's manual
perator's
nual
I:RnFrSMRN°
LAWN TRACTOR
21 HP, Variation Speed
46" Deck
Model No. 247.288853
Espanol, P. 58
This product has a low emission engine which operates differently
from previously built engines. Before you start the engine, read and
understand this Operator's Manual.
Before using this equipment,
read this manual and follow
all safety rules and operating
instructions.
For answers to your questions about
this product, call:
1-800=659=5917
CraftsmanTractorHelpLine
7 am =7 pm CT, Mort. =Sun.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
Visit our website: www.craftsman.com FormNo.769-06474E
(December6,2012)
Warranty Statement .......................................................... 2
Safety Instructions ............................................................ 3
Slope Gauge ..................................................................... 8
Assembly ........................................................................... 9
Operation ........................................................................ 11
Service and Maintenance .............................................. 17
Off-Season Storage ........................................................ 26
Trou bleshooting .............................................................. 27
Labels ............................................................................. 28
Parts List ......................................................................... 30
Espa_ol ............................................................................ 58
Service Numbers ............................................. Back Cover
CRAFTSMAN FULL WARRANTY
FORTWOYEARSfromthedateofpurchase,allnon-expendablepartsofthisridingequipmentarewarrantedagainstanydefectsinmaterialor
workmanship.Adefectivenon-expendablepartwill receivefreein-homerepairor replacementif repairisunavailable.
BATTERYLIMITEDWARRANTY
FOR90 DAYSfromthedateofpurchase,thebattery(an expendablepart)ofthis ridingequipmentiswarrantedagainstanydefectsinmaterialor
workmanship.Anewbatterywillbesuppliedfreeof charge.Youareresponsibleforthelaborcostof batteryinstallation.
ADDITIONALLIMITEDWARRANTIES
inthefollowingadditionalwarranties,youare responsibleforthe laborcostofpartinstallationafterthe secondyearfromthedateof purchase.
FORFiVEYEARSfromthedateof purchase,theframeofthis ridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.A
newframewillbe suppliedfreeofcharge.
FORTENYEARSfromthedateofpurchase,thefrontaxleof thisridingequipmentiswarrantedagainstanydefectsinmaterialorworkmanship.
A newfrontaxlewillbe suppliedfreeofcharge.
FORASLONGASIT iSUSEDbytheodginalownerafterthetenthyearfromthedateofpurchase,thecastironfrontaxle(ifequipped)ofthisriding
equipmentiswarrantedagainstanydefectsinmaterialorworkmanship.Withproofofpurchase,a newcastironfrontaxlewillbesuppliedfreeofcharge.
WARRANTYSERVICE
Forwarrantycoveragedetailsto obtainfreerepairor replacement,call1-800-659-5917orvisitthewebsite:www.craftsman.com
inallcasesabove,ifpartrepairor replacementisimpossible,theridingequipmentwillbe replacedfreeofchargewiththesameor anequivalent
model.
Alloftheabovewarrantycoverageisvoidifthisridingequipmentiseverusedwhileprovidingcommercialservicesor if rentedtoanotherperson.
ThiswarrantycoversONLYdefectsin materialandworkmanship.WarrantycoveragedoesNOTinclude:
Expendableparts(exceptbattery)thatcanwearoutfromnormalusewithinthewarrantyperiod,includingbutnotlimitedto blades,spark
plugs,air cleaners,belts,andoil filters.
Standardmaintenanceservicing,oilchanges,or tune-ups.
Tirereplacementor repaircausedbypuncturesfromoutsideobjects,suchasnails,thorns,stumps,or glass.
Tireorwheelreplacementor repairresultingfromnormalwear,accident,orimproperoperationor maintenance.
Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedtodamagecausedbytowingobjectsbeyondthecapabilityofthe
ridingequipment,impactingobjectsthatbendtheframe,axleassemblyorcrankshaft,or over-speedingtheengine.
Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,electricalandmechanicaldamagecausedbyimproper
storage,failureto usethepropergradeandamountofengineoil,failuretokeepthedeckclearofflammabledebris,orfailuretomaintainthe
ridingequipmentaccordingtotheinstructionscontainedin theoperator'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfueldeterminedto becontaminatedoroxidized(stale).Ingeneral,fuelshouldbeused
within30 daysof itspurchasedate.
Normaldeteriorationandweard theexteriorfinishes,or productlabelreplacement.
Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightswhichvaryfromstatetostate.
Sears BrandsManagementCorporation, Hoffman Estates,IL 60179
EngineOil: SAE30
Fuel: UnleadedGasoline
SparkPlug: Champion®RC12YC
Engine: Briggs& Stratton
Model Number:
Serial Number:
Dateof Purchase:
Recordthemodelnumber,serialnumber,
anddateof purchaseabove.
© SearsBrands,LLC 2
Thissymbolpointsoutimportantsafetyinstructionswhich,if not
followed,couldendangerthepersonalsafetyand/orpropertyof
yourselfandothers.Readandfollowall instructionsin thismanual
beforeattemptingtooperatethismachine.Failuretocomplywith
theseinstructionsmayresultin personalinjury.Whenyouseethis
symbol,HEEDITSWARNING!
CALIFORNIA PROPOSITION 65
EngineExhaust,someof itsconstituents,andcertainvehicle
componentscontainoremitchemicalsknowntoStateofCalifornia
tocausecancerandbirthdefectsorotherreproductiveharm.
Batteryposts,terminals,and relatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Thismachinewasbuilttobeoperatedaccordingtothesafeopera-
tionpracticesinthis manual.Aswithanytypeof powerequipment,
carelessnessorerroron thepartoftheoperatorcanresultin serious
injury.Thismachineiscapableofamputatingfingers,hands,toes
andfeetandthrowingdebris.Failuretoobservethefollowingsafety
instructionscouldresultin seriousinjuryor death.
Your Responsibility--Restricttheuseofthispowermachineto
personswhoread,understandandfollowthewarningsand instruc-
tionsin thismanualandon themachine.
SAVE THESE INSTRUCTIONS!
GENERAL OPERATION
Read,understand,andfollowall instructionson themachineand
in themanual(s)beforeattemptingtoassembleandoperate.
Keepthis manualina safeplaceforfutureand regularreference
andfororderingreplacementparts.
Befamiliarwithall controlsandtheirproperoperation.Knowhow
tostopthemachineanddisengagethemquickly.
Neverallowchildrenunder14yearsoldtooperatethis machine.
Children14yearsoldandovershouldreadandunderstandthe
operationinstructionsandsafetyrulesinthismanualandshould
betrainedandsupervisedbya parent.
Neverallowadultstooperatethis machinewithoutproper
instruction.
Tohelpavoidbladecontactora thrownobjectinjury,keep
bystanders,helpers,childrenandpetsatleast75feetfromthe
machinewhileitisin operation.Stopmachineifanyoneenters
thearea.
Thoroughlyinspecttheareawheretheequipmentistobe used.
Removeallstones,sticks,wire,bones,toys,andotherforeign
objectswhichcouldbe pickedupandthrownbytheblade(s).
Thrownobjectscancauseseriouspersonalinjury.
Planyourmowingpatterntoavoiddischargeofmaterialtoward
roads,sidewalks,bystandersandthelike.Also,avoiddischarg-
ingmaterialagainstawallorobstructionwhichmaycause
dischargedmaterialto ricochetbacktowardtheoperator.
Alwayswearsafetyglassesor safetygogglesduringoperation
andwhileperformingan adjustmentor repairto protectyoureyes.
Thrownobjectswhichricochetcancauseseriousinjurytothe
eyes.
Wearsturdy,rough-soledworkshoesandclose-fittingslacksand
shirts.Loosefittingclothesandjewelrycanbecaughtin movable
parts.Neveroperatethismachineinbarefeetorsandals.
Beawareofthemowerandattachmentdischargedirectionand
do notpointitatanyone.Donotoperatethemowerwithoutthe
dischargecoverorentiregrasscatcherin its properplace.
Donotputhandsor feetnearrotatingpartsor underthecutting
deck.Contactwiththeblade(s)canamputatehandsandfeet.
A missingor damageddischargecovercancausebladecontact
or thrownobjectinjuries.
Stoptheblade(s)whencrossinggraveldrives,walks,or roads
andwhilenotcuttinggrass.
Watchfortrafficwhenoperatingnearorcrossingroadways.This
machineisnotintendedforuseonanypublicroadway.
Donotoperatethemachinewhileundertheinfluenceofalcohol
or drugs.
Mowonlyindaylightorgoodartificiallight.
Nevercarrypassengers.
Disengageblade(s)beforeshiftingintoreverse.Backup slowly.
Alwayslookdownandbehindbeforeandwhilebackingtoavoida
back-overaccident.
3
Slowdownbeforeturning.Operatethemachinesmoothly.Avoid
erraticoperationandexcessivespeed.
Disengageblade(s),setparkingbrake,stopengineandwaituntil
theblade(s)cometoa completestopbeforeremovinggrass
catcher,emptyinggrass,uncloggingchute,removinganygrassor
debris,or makinganyadjustments.
Neverleavea runningmachineunattended.Alwaysturnoff
blade(s),setparkingbrake,stopengineandremovekeybefore
dismounting.
Useextracarewhenloadingorunloadingthemachineintoa
trailerortruck.Thismachineshouldnotbedrivenupor down
ramp(s),becausethemachinecouldtipover,causingserious
personalinjury.Themachinemustbe pushedmanuallyon
ramp(s)to loador unloadproperly.
Mufflerandenginebecomehotandcancausea burn.Donot
touch.
Checkoverheadclearancescarefullybeforedrivingunderlow
hangingtreebranches,wires,dooropeningsetc.,wherethe
operatormaybestruckor pulledfromthemachine,whichcould
resultinseriousinjury.
Disengageallattachmentclutchesanddepressthebrakepedal
completelybeforeattemptingtostartengine.
Yourmachineisdesignedto cutnormalresidentialgrassofa
heightnomorethan10".Donotattemptto mowthroughunusually
tall,drygrass(e.g.,pasture)orpilesofdryleaves.Drygrassor
leavesmaycontacttheengineexhaustand/orbuilduponthe
mowerdeckpresentinga potentialfirehazard.
Useonlyaccessoriesandattachmentsapprovedforthis machine
bythemachinemanufacturer.Read,understandandfollowall
instructionsprovidedwiththeapprovedaccessoryor attachment.
Fora list ofapprovedaccessoriesandattachments,call 1-800-
659-5917.
Dataindicatesthatoperators,age60yearsandabove,are
involvedin a largepercentageofridingmower-relatedinjuries.
Theseoperatorsshouldevaluatetheirabilitytooperatetheriding
mowersafelyenoughto protectthemselvesandothersfrom
seriousinjury.
If situationsoccurwhicharenotcoveredinthismanual,usecare
andgoodjudgment.
SLOPE OPERATION
Slopesarea majorfactorrelatedtolossofcontrolandtip-over
accidentswhichcanresultinsevereinjuryordeath.Allslopesrequire
extracaution.Ifyoucannotbackuptheslopeor ifyoufeeluneasyon
it, do notmowit.
Foryoursafety,usetheSlopeGuideincludedaspartofthis manual
to measureslopesbeforeoperatingthis machineona slopedor hilly
area.Iftheslopeisgreaterthan15degreesasshownonthe Slope
Guide,do notoperatethismachineonthatareaor seriousinjurycould
result.
Do:
o
Mowupanddownslopes,notacross.Exerciseextremecaution
whenchangingdirectionon slopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.
Uneventerraincouldoverturnthemachine.Tallgrasscanhide
obstacles.
Useslowspeed.Choosea lowenoughspeedsettingsothat
youwillnothavetostopor shiftwhileon theslope.Tiresmay
losetractionon slopeseventhoughthe brakesarefunctioning
properly.Alwayskeepmachinein gearwhengoingdownslopes
totakeadvantageofenginebrakingaction.
Followthemanufacturer'srecommendationsforwheelweightsor
counterweightsto improvestability.
Useextracarewithgrasscatchersor otherattachments.These
canchangethestabilityofthe machine.
Keepallmovementontheslopesslowandgradual.Donotmake
suddenchangesinspeedordirection.Rapidengagementor
brakingcouldcausethefrontofthemachinetolift andrapidlyflip
overbackwardswhichcouldcauseseriousinjury.
Avoidstartingorstoppingona slope.Iftireslosetraction,disen-
gagetheblade(s)andproceedslowlystraightdowntheslope.
DoNot:
Donotturnonslopesunlessnecessary;then,turnslowlyand
graduallydownhill,ifpossible.
Donotmowneardrop-offs,ditchesor embankments.Themower
couldsuddenlyturnoverifa wheelisovertheedgeofa cliff,
ditch,or ifan edgecavesin.
Donottry tostabilizethemachinebyputtingyourfooton the
ground.
Donotuseagrasscatcheron steepslopes.
Donotmowon wetgrass.Reducedtractioncouldcausesliding.
Donotattempttocoastdownhill.Over-speedingmaycausethe
operatortolosecontrolofthemachineresultingin seriousinjury
or death.
Donottowheavypull behindattachments(e.g.loadeddumpcart,
lawnroller,etc.)on slopesgreaterthan5 degrees.Whengoing
downhill,theextraweighttendstopushthetractorandmay
causeyoutoloosecontrol(e.g.tractormayspeedup,brakingand
steeringabilityarereduced,attachmentmayjack-knifeandcause
tractortooverturn).
4
CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalerttothepresence
ofchildren.Childrenareoftenattractedtothemachineandthemowing
activity.Theydo notunderstandthedangers.Neverassumethat
childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaand inwatchfulcareofa
responsibleadultotherthantheoperator.
Bealertandturnmachineoff ifa childentersthearea.
Beforeandwhilebacking,lookbehindanddownforsmall
children.
Nevercarrychildren,evenwiththeblade(s)shutoff.Theymay
falloffandbe seriouslyinjuredorinterferewithsafemachine
operation.
Useextremecarewhenapproachingblindcorners,doorways,
shrubs,treesorotherobjectsthatmayblockyourvisionofa child
whomayrunintothe machine.
Toavoidback-overaccidents,alwaysdisengagethecutting
blade(s)beforeshiftingintoReverse.Ifequipped,the"Reverse
CautionMode"(bladesoperatewhilemachineridesinreverse)
shouldnotbe usedwhenchildrenor othersarearound.
Keepchildrenawayfromhotor runningengines.Theycansuffer
burnsfroma hotmuffler.
Removekeywhenmachineisunattendedtopreventunauthorized
operation.
Neverallowchildrenunder14yearsofagetooperatethis machine.
Children14andovershouldreadandunderstandtheinstructionsand
safeoperationpracticesinthismanualandon themachineandshould
betrainedandsupervisedbyan adult.
TOWING
Towonlywitha machinethathasahitchdesignedfortowing.Do
notattachtowedequipmentexceptatthehitchpoint.
Followthemanufacturersrecommendationforweightlimitsfor
towedequipmentandtowingonslopes.
Neverallowchildrenor othersinoron towedequipment.
Onslopes,theweightof thetowedequipmentmaycauselossof
tractionandlossofcontrol.
Alwaysuseextracautionwhentowingwitha machinecapableof
makingtightturns(e.g."zero-turn"ride-onmower). Makewide
turnstoavoidjack-knifing.
Travelslowlyandallowextradistancetostop.
Donotcoastdownhill.
SERVICE
SafeHandlingof Gasoline
Toavoidpersonalinjuryorpropertydamageuseextremecarein
handlinggasoline.Gasolineisextremelyflammableandthevaporsare
explosive.Seriouspersonalinjurycanoccurwhengasolineisspilled
on yourselforyourclotheswhichcanignite.Washyourskinand
changeclothesimmediately.
Useonlyanapprovedgasolinecontainer.
Neverfillcontainersinsidea vehicleoron a truckortrailerbed
witha plasticliner.Alwaysplacecontainerson thegroundaway
fromyourvehiclebeforefilling.
Whenpractical,removegas-poweredequipmentfromthetruck
or trailerandrefueliton theground.Ifthis isnotpossible,then
refuelsuchequipmentona trailerwitha portablecontainer,rather
thanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefueltankor
containeropeningatall timesuntilfuelingiscomplete.Donotuse
a nozzlelock-opendevice.
Extinguishall cigarettes,cigars,pipesandothersourcesof
ignition.
Neverfuelmachineindoors.
Neverremovegascapor addfuelwhiletheengineishotor run-
ning.Allowengineto coolatleasttwominutesbeforerefueling.
Neveroverfillfueltank.Filltanktonomorethan1/2inchbelow
bottomoffillernecktoallowspaceforfuelexpansion.
Replacegasolinecapandtightensecurely.
Ifgasolineisspilled,wipeitoff theengineandequipment.Move
machinetoanotherarea.Wait5 minutesbeforestartingthe
engine.
Toreducefirehazards,keepmachinefreeofgrass,leaves,or
otherdebrisbuild-up.Cleanup oilor fuelspillageandremoveany
fuelsoakeddebris.
Neverstorethemachineor fuelcontainerinsidewherethereisan
openflame,sparkor pilotlightasona waterheater,spaceheater,
furnace,clothesdryeror othergasappliances.
Allowa machineto coolatleastfiveminutesbeforestoring.
GeneralService
Neverrunanengineindoorsorinapoorlyventilatedarea.Engine
exhaustcontainscarbonmonoxide,anodorless,anddeadlygas.
Beforecleaning,repairing,orinspecting,makecertainthe
blade(s)andallmovingpartshavestopped.Disconnectthespark
plugwireandgroundagainsttheenginetopreventunintended
starting.
Periodicallychecktomakesurethebladescometocomplete
stopwithinapproximately(5)fivesecondsafteroperatingthe
bladedisengagementcontrol.Ifthebladesdonotstopwithinthe
thistimeframe,yourmachineshouldbeservicedprofessionally
byaSearsorotherqualifiedservicedealer.
Checkbrakeoperationfrequentlyasitissubjectedtowearduring
normaloperation.Adjustandserviceasrequired.
Checktheblade(s)andenginemountingboltsatfrequent
intervalsforpropertightness.Also,visuallyinspectblade(s)
fordamage(e.g.,excessivewear,bent,cracked).Replacethe
blade(s)withtheoriginalequipmentmanufacturer's(O.E.M.)
blade(s)only,listedinthismanual.Useofpartswhichdonot
meettheoriginalequipmentspecificationsmayleadtoimproper
performanceandcompromisesafety!
Mowerbladesaresharp.Wrapthebladeorweargloves,anduse
extracautionwhenservicingthem.
Keepallnuts,bolts,andscrewstighttobesuretheequipmentis
insafeworkingcondition.
Nevertamperwiththesafetyinterlocksystemor othersafety
devices.Checktheirproperoperationregularly.
Afterstrikinga foreignobject,stoptheengine,disconnectthe
sparkplugwire(s)andgroundagainsttheengine.Thoroughly
inspectthemachineforanydamage.Repairthedamagebefore
startingandoperating.
Neverattempttomakeadjustmentsorrepairstothemachine
whiletheengineis running.
Grasscatchercomponentsandthedischargecoverare subject
towearanddamagewhichcouldexposemovingpartsor allow
objectsto bethrown.Forsafetyprotection,frequentlycheck
componentsand replaceimmediatelywithoriginalequipment
manufacturer's(O.E.M.)partsonly,listedinthis manual.Useof
partswhichdo notmeettheoriginalequipmentspecificationsmay
leadtoimproperperformanceandcompromisesafety!
Donotchangetheenginegovernorsettingsorover-speedthe
engine.Thegovernorcontrolsthemaximumsafeoperatingspeed
oftheengine.
Maintainor replacesafetyandinstructionlabels,asnecessary.
Observeproperdisposallawsandregulationsforgas,oil,etc.to
protecttheenvironment.
Accordingtothe ConsumerProductsSafetyCommission(CPSC)
andthe U.S.EnvironmentalProtectionAgency(EPA),this product
hasanAverageUsefulLifeofseven(7)years,or 270hours
ofoperation.AttheendoftheAverageUsefulLife,buyanew
machineor havethemachineinspectedannuallybya Searsor
otherqualifiedservicedealerto ensurethatall mechanicaland
safetysystemsareworkingproperlyandnotwornexcessively.
Failuretodosocanresultinaccidents,injuriesor death.
DO NOT MODIFY ENGINE
Toavoidseriousinjuryordeath,do notmodifyengineinanyway.
Tamperingwiththegovernorsettingcanleadtoa runawayengineand
causeittooperateat unsafespeeds.Nevertamperwithfactorysetting
ofenginegovernor.
NOTICE REGARDING EMISSIONS
Engineswhicharecertifiedto complywithCaliforniaandfederal
EPAemissionregulationsforSORE(SmallOffRoadEquipment)are
certifiedtooperateon regularunleadedgasoline,andmayinclude
thefollowingemissioncontrolsystems:EngineModification(EM)and
ThreeWayCatalyst(TWO)if soequipped.
SPARK ARRESTOR
Thismachineisequippedwithan internalcombustionengineand
shouldnotbeusedonor nearanyunimprovedforest-covered,
brushcoveredor grass-coveredlandunlesstheengine'sexhaust
systemisequippedwitha sparkarrestormeetingapplicablelocalor
statelaws(ifany).
Ifa sparkarrestoris used,itshouldbemaintainedin effectiveworking
orderbytheoperator.IntheStateof Californiatheaboveisrequired
bylaw(Section4442of theCaliforniaPublicResourcesCode).Other
statesmayhavesimilarlaws.Federallawsapplyonfederallands.
A sparkarrestorforthemufflerisavailablethroughyournearestSears
PartsandRepairServiceCenter.
6
SAFETY SYMBOLS
Thispagedepictsanddescribessafetysymbolsthatmayappearonthis product.Read,understand,andfollowallinstructionson themachine
beforeattemptingtoassembleandoperate.
O
A
READ THE OPERATOR'S MANUAL(S)
Read, understand, and follow all instructions in the manual(s) before attempting to assemble and
operate
DANGER-- ROTATING BLADES
Never carry passengers. Never carry children, even with the blades off.
DANGER-- ROTATING BLADES
Always look down and behind before and while backing to avoid a back-over accident.
WARNING-- ROTATING BLADES
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can
amputate hands and feet.
WARNING--THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
WARNING--THROWN OBJECTS
This machine may pick up and throw and objects which can cause serious personal injury.
BYSTANDERS
Keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation.
WARNING-- SLOPE OPERATION
Do not operate this machine on a slope greater than 15 degrees.
WARNING-- HOT SURFACE
Engine parts, especially the muffler, become extremely hot during operation. Allow engine and
muffler to cool before touching.
DANGER- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover or grass
catcher is in its proper place. If damaged, replace immediately.
7
(OK)
15° Slope
X
(TOO STEEP)
15° Slope
'_. _ Figure1
USETHISSLOPEGAUGETODETERMINE
IFA SLOPEISTOOSTEEPFORSAFEOPERATION!
Tochecktheslope,proceedasfollows:
1. Removethis pageandfoldalongthedashedline.
2. Locatea verticalobjectonor behindtheslope(e.g.a pole,building,fence, tree,etc.)
3. Align eithersideoftheslopegaugewith theobject(SeeFigure1 and Figure2 ).
4. Adjust gaugeupor downuntilthe left cornertouchestheslope(SeeFigure1and Figure2).
5.
15°
dashedline
If thereisagap belowthegauge,theslopeistoo steepfor safeoperation(SeeFigure2 above).
Figure2
Slopesare a majorfactor relatedtotip-over and roll-overaccidentswhichcan resultin severeinjury or death.Do not operatemachine onslopes
in excessof 15degrees.All slopes requireextracaution. Ifyou cannotbackup theslope or ifyou feeluneasyon it, do not mowit.
Always mowup and downtheface ofslopes, nevermowacrossthe face of slopes.
IMPORTANT:Yourtractorisshippedwithmotoroilintheengine.However,
youMUSTchecktheoillevelbeforeoperating.RefertotheService&Maintenance
sectionforinstructionsoncheckingtheoillevel.
NOTE:AnyreferenceinthismanualtotheRIGHTor LEFTsideofthe
tractorisobservedfromoperator'sseatpositionfacingforwardtowards
thefrontoftractor.
Attaching the Battery Cables
CALIFORNIA PROPOSITION 65
Batteryposts,terminals,andrelatedaccessoriescontainleadand
leadcompounds,chemicalsknowntotheStateof Californiato
causecancerandreproductiveharm.Washhandsafterhandling.
Whenattachingbatterycables,alwaysconnectthe POSITIVE(Red)wire to its
terminalfirst, followed bythe NEGATIVE(Black)wire.
Forshippingreasons,bothbatterycablesonyourequipmenthavebeenleft
disconnectedfromtheterminalsatthefactory.Toconnectthe batterycables,
proceedasfollows:
NOTE:ThepositivebatteryterminalismarkedPos.(+).Thenegativebattery
terminalismarkedNeg.(-).
1. Removetheplasticcover,ifpresent,fromthepositivebatteryterminaland
attachtheredcabletothepositivebatteryterminal(+) with theboltand
hexnut.SeeFigure1.
2. Removetheplasticcover,ifpresent,fromthenegativebatteryterminaland
attachtheblackcabletothenegativebatteryterminal(-) with theboltand
hexnut.SeeFigure1.
f "x
/
/
/
7-
/
/
/
/
/
f
7-
/
/-
/
\ J
Figure1
3. Positiontheredrubberbootoverthe positivebatteryterminaltohelp
protectit fromcorrosion.
NOTE:Ifthe batteryisput intoserviceafterthedateshownontopofbattery,
chargethe batteryasinstructedin theService& Maintenancesectionofthis
manualpriortooperatingthetractor.
Shipping BraceRemoval
Makesurethe ridingmower'sengineisoff, removethe ignition key,and
setthe parkingbrakebeforeremovingthe shippingbrace.Refertothe
Operatonsectonfor nstructonsonhowtosetthe parkng brake.
Locatetheshippingbrace,if present,andaccompanyingwarningtagfound
ontherightsideofthemower,betweenthedischargechutedeflectorand
thecuttingdeck.SeeFigure2.
Figure2
Placethedecklift leverinthehighestcuttingposition.RefertoSettingthe
CuttingHeightintheOperationsectionofthismanual.
Whilepushingthedischargechutedeflectortowardsthemachinewithyourleft
hand,removetheshippingbracewithyourrighthandbygraspingitbetweenyour
thumbandindexfingerandrotatingitclockwise.
Theshippingbrace,usedfor packagingpurposesonly,must beremovedand
discardedbeforeoperatingyourriding mower.
Themowingdeckiscapableof throwing objects.Failuretooperatethe
[riding mowerwithout the dischargechutedeflector inthe properoperating
[positioncouldresultin seriouspersonalinjury and/orpropertydamage.
Attaching TheSteeringWheel
Ifthesteeringwheelforyourtractordidnotcomeattached,thehardwarefor
attachingit hasbeenpackedwithinthesteeringwheel,beneaththesteeringwheel
cap.Carefullypryoff thesteeringwheelcapandremovethehardware.
I. Withthewheelsofthetractorpointingstraightforward,placethesteering
wheeloverthesteeringshaft.
2. Placethewasher(withthecuppedsidedown)overthesteeringwheeland
securewith thehexbolt.SeeFigure3.
9
f
\
Figure3
3.
Placethesteeringwheelcapoverthecenterofthesteeringwheelandpush
downwarduntilit "clicks"intoplace.
Attaching TheSeat
NOTE: For shipping reasons, the seat is either fastened to the tractor
seat's pivot bracket with a plastic tie, or mounted backward to the pivot
bracket. Ineither case, free the seat from its shipping position being
careful not to bend or kink the wiring harness and follow the instruc-
tions below to attach it.
1. Removethetwo hexscrewsandnutsfromtheseatpivotbracket.
2. Alignthefront holesoftheseatmountingbracketwith the holesintheseat
pivotbracketonyourtractorandsecurewith previouslyremovedhexscrews
andnuts. SeeAinFigure4.
3. Plugthewiringharnessintotheseatsafetyswitchinthe bottomoftheseat,
asshownin Bof Figure4.
NOTE:Thetractorwill notoperatewith thewiringharnessdisconnected.
r_
Adjusting the Seat
Toadjustthepositionoftheseat,pullupandholdtheseatadjustmentlever.Slide
theseatforwardorrearwardtothedesiredposition;thenreleasetheadjustment
lever.Makesureseatislockedintopositioninaseat-stopbeforeoperatingthe
tractor.SeeFigure5.
Beforeoperatingthe tractor, makesurethe seatisengagedinaseat-stop.
Engagethe parkingbrake.Standbehindthe machineandpullbackonseat
untilitclicksintoplace.
f "x
_,, ,J
Figure5
TirePressure
Maximumtire pressureunder anycircumstancesis30psi.Equaltire pressure
shouldbe maintainedatall times.Neverexceedthe maximuminflation
)ressureshownonthe sidewallofthe tire.
Therecommendedoperatingtirepressureis:
Approximately10psiforthereartires
Approximately14psiforthefronttires
IMPORTANT: Refertothetiresidewallforexacttiremanufacturer's
recommendedormaximumpsi.Donotoverinflate.Uneventire
pressurecouldcausethecuttingdeckto mowunevenly.
Figure4
10
.I
G
A
©
H
F
B
D
E
F
Rgure6
A ParkingBrakeLever
B Throttle/ChokeControlLever
C IgnitionSwitchModule
D Auto-drivePedal
E DeckLiftLever
F PTOLever(BladeEngage)
G CupHolder
H ShiftLever
I SeatAdjustmentLever
J BrakePedal
NOTE:AnyreferenceinthismanualtotheRIGHTor LEFTsideofthetractoris observedfromoperator'sseat
positionfacingforwardtowardsthefrontoftractor.
MeetsANSiSafetyStandards
CraftsmanTractorsconformtothesafetystandardoftheAmericanNationalStandardsInstitute(ANSI).
11
ParkingBrakeLever
Tosettheparkingbrake:Fullydepressthebrakepedal.Movethe
parkingbrakeleverintotheparkingbrakeposition.Releasethe
brakepedaltoallowtheparkingbraketoengage.
Toreleasetheparkingbrake:Depressthebrakepedalandthe
parkingbrakeleverwill moveoutoftheparkingbrakepositionon
itsown.Theparkingbrakewill thenbereleased.Releasethebrake
pedal.
NOTE:Theparkingbrakemustbesetiftheoperatorleavestheseat
with theenginerunningortheenginewill automaticallyshutoff.
Throttle/chokeControlLever
m
m
mmmmmmm
SLOW
Thethrottle/chokecontrolleverislocatedonthe
leftsideofthetractor'sdashpanel.Thislever
controlsthespeedoftheengineandwhenpushed
allthewayforward,thechokecontrolalso.When
setinagivenposition,thethrottlewill maintaina
uniformenginespeed.
IMPORTANT:Whenoperating the tractor with the cutting
deck engaged, the throttle/choke control lever must
always be inthe FAST (rabbit) position.
ignitionSwitch
Thekeyswitchmoduleisusedtostartandstoptheengine.Insert
keyintothekeyswitchmoduleandturnclockwisetotheSTART
position.Releasethe keyintothe normalmowingpositiononce
enginehasstarted.Theheadlightswill beactivatedautomatkally.
Tostoptheengine,turntheignitionkeycounterclockwisetothe
STOPposition.
IMPORTANT:Priortooperatingthe
tractor,refertoboththe"Safety
InterlockSystem"and"StartingThe
Engine"laterinthissectionofthis
manualfordetailedinstructions
regardingtheIgnitionSwitch
Module.
Neverleavearunningmachineunattended.AlwaysdisengagePTO(Blade
EngageLever),moveshift [everintoneutralposition,setparking brake,
stopengineand removekeyto preventunintendedstarting.
SeatAdjustmentLever
Theseatadjustmentleverislocatedbelowthefront/left oftheseat.Thelever
allowsforadjustmentoftheforeandaft positionoftheseat.RefertotheAssembly
sectionofthemanualformoredetailedinstructionsforadjustingtheseatposition.
Auto-drivepedal
Thedrivepedalislocatedontherightsideofthetractor,alongtherunningboard.
Depressthedrivepedalforwardandthetractorwi[[moveinthedirectionthatthe
shiftleverisengagedin.Tocausethetractortotravelforward,whileatacomplete
stop,movetheshift[everintotheForwardposition.Graduallysteponthedrive
pedalandthetractorwill begintomoveforward.TomoveinReverse,followthe
sameprocedureonlymovetheshift[everintothereverseposition.
Thegroundspeediscontrolledwith thedrivepedalThefurtherforwardthat the
pedalispivoted,thefasterthetractorwi[[travel.Thepedalwill returntoitsoriginal
positionwhenit'snotdepressed.RefertotheOperationsectionofthis manualfor
detailedinstructionsregardingthedrivepedal
IMPORTANT:Always set the parking brake when leaving the tractor
unattended.
DeckLiftLever
Foundonyourtractor'srightfender,thedecklift leverisusedto
changetheheightofthecuttingdeck.Touse,movethelevertothe
left, thenplaceinthenotchbestsuitedforyourapplication.
PTO(BladeEngage)Lever
Foundonthetractor'srightfender,thePTO(bladeengage)lever
isusedtoengagepowertothecuttingdeckorother(separately
available)attachments.Tooperate,movetheleveralltheway
forward.Movingthe leverallthewayrearwardintothe PTOOFF
positiondisengagespowertothecuttingdeck/attachment.
NOTE:ThePTO (blade engage) lever must be inthe
disengaged (PTO OFF) position when starting the engine.
CupHolder
Thetractor'scupholderislocatedonthefendertotheleftoftheseat.
Shift Lover
Theshiftleverislocatedontheleftside
ofthefenderandhasthreepositions,
FORWARD,NEUTRALandREVERSE.The
brakepedalmustbedepressedandthe
tractormustnotbeinmotionwhenthe
movingshiftlever.
IMPORTANT:Neverforcetheshiftlever.
Doingsomayresultinseriousdamageto
thetractor'stransmission.
BrakePedal
REVEP_E
Thebrakepedalislocatedontheleftsideofthelawntractor,alongtherunning
board.Depressthebrakepedaltoengagethediscbrakeandbringthetractortoa
completestop.
NOTE:Thepedalmustbedepressedtostarttheengine.Referto SafetyInterlock
Switcheslaterin thissectionofthismanual.
12
Gasand Oil Fill-up
Oil
IMPORTAfl#Yourtractorisshippedwith motoroil intheengine.However,you
MUSTchecktheoillevelbeforeoperating.Becarefulnottooverfill.
Forinstructionsonhowtochecktheengineoil,refertoCheckingTheEngineOilin
theServiceandMaintenancesectionofthismanual.
Gasoline
Thegasolinetankislocatedunderthehood.Donotoverfill.
Useextremecarewhenhandling gasoline.Gasolineisextremelyflammable
andthe vaporsareexplosive.Neverfuel machineindoorsorwhile the
engineishot or running. Extinguishcigarettes,cigars,pipes,andother
sourcesof gnt on.
NOTE:Purchasegasolineinsmallquantities.Donotusegasolineleftoverfromthe
previousseason,to minimizegumdepositsinthefuelsystem.
Thisengineiscertifiedtooperateonunleadedgasoline.Forbestresults,fill
thefueltankwith onlyclean,fresh,unleadedgasolinewith apumpsticker
octaneratingof87orhigher.
Gasohol(upto10%ethylalcohol,90%unleadedgasolinebyvolume)isan
approvedfuel.Othergasoline/alcoholblends,suchasE85,arenotapproved.
MethylTertiaryButylEther(MTBE)andunleadedgasolineblends(uptoa
maximumof15%MTBEbyvolume)areapprovedfuels.Othergasoline/ether
blendsarenotapproved.
Fillfueltankoutdoorsorinwell-ventilatedarea.
Donotoverfillfueltank.Filltankto nomorethan1/2inchbelowbottomof
fillernecktoallowspaceforfuelexpansion.
Neverremovegascaporaddfuelwhiletheengineishotor running.Allow
enginetocoolatleasttwo minutesbeforerefueling.
Ifgasolineisspilled,wipeit off theengineandequipment.Movemachineto
anotherarea.Wait5minutesbeforestartingtheengine.
ToAdd Gasoline
1. Turntheengineoffandletenginecoolatleast2minutesbeforeremoving
thefuelcap.Thegasolinetankislocatedunderthehood.Removethefuel
capbyturningitcounterclockwise.
2. Fillthefueltankwithgasoline.Useonlyclean,fresh(nomorethan30days
old),unleadedgasoline.Filltanktonomorethan1/2inchbelowbottomof
fillernecktoallowspaceforfuelexpansion.
3. Reinstallthefuelcap.
IMPORTAN_Donotoverfillthetank.Filltanktonomorethan1/2inchbelow
bottomoffiller necktoallowspaceforfuelexpansion.See.
Figure7
Avoid Serious Injury or Death
Goupanddownslopes,notacross.
Avoidsuddenturns.
Donotoperatetheunitwhereitcouldsliportip.
Ifmachinestopsgoinguphill,stopbladesandbackdownhillslowly.
Donotmowwhenchildrenorothersarearound.
Nevercarrychildren,evenwith bladesoff.
Lookdownandbehindbeforeandwhilebacking.
Keepsafetydevices(guards,shields,andswitches)inplaceandworking.
Removeobjectsthatcouldbethrownbytheblades.
Knowlocationandfunctionofallcontrols.
Besurebladesandenginearestoppedbeforeplacinghandsorfeet near
blades.
Beforeleavingoperator'sposition,stoptractor,disengageblades,engage
parkingbrake,shutengineoff,andremovekey.
Read Operator's Manual
Safety Interlock System
Thesafetyinterlocksystemisdesignedfor safeoperationofthetractor.Ifthis
systemshouldevermalfunction,donotoperatethetractor,Immediatelycontact
1-800-659-5917to havethesystemserviced.
Thesafetyinterlocksystempreventstheenginefromstartingunless
theparkingbrakeisengagedandthePTO(BladeEngage)leverisinthe
disengaged(OFF)position.
Thesafetyinterlocksystemwill automaticallyshutofftheengineifthe
operatorleavestheseatbeforeengagingtheparkingbrake.
Thesafetyinterlocksystemwill automaticallyshutofftheengineifthe
operatorleavesthetractor'sseatwiththe PTO(BladeEngage)leverengaged,
regardlessofwhethertheparkingbrakeisengaged.
13
Theenginewill automaticallyshutoffif thePTO(BladeEngage)leveris
movedintotheengaged(ON)positionwith theshiftleverinReverse.
Ignition Switch
Theignitionswitchisactivatedtostarttheengine.Insertkeyintotheignition
switchandturnclockwisetotheSTARTposition.ReleasethekeyintotheON
positiononceenginehasfired. See.
Tostoptheengine,turntheignitionkeycounterclockwisetotheOFFposition.
Neverleavearunningmachineunattended.AlwaysdisengagePTO,move
shift leverinto neutralposition,setparkingbrake,stopengineand remove
keytopreventunintendedstarting.
f
Setting the Cutting Height
1. Selecttheheightpositionofthecuttingdeckbyplacingthedecklift leverin
anyofthedifferentcuttingheightnotchesontherightsideofthefender.
2. Adjustthe deckwheelssothattheyarebetweenl_-inchand1/2-inchabove
thegroundwhenthetractorisonasmooth,flatsurfacesuchasadriveway.
Toadjust Deck Wheels:
1. Removetheflangelocknutontheshoulderboltsecuringthedeckwheel.
2. Positionthewheeltothedesiredheightaslistedabove.See.
3. Securetheshoulderboltwith theflangelocknut.
Keephandsandfeet awayfrom the dischargeopening ofthe cutting
deck.
off
On
Start
Figure8
Engagingthe ParkingBrake
Toengagethe parkingbrake:
1. Fullydepressthe brakepedalandholdit downwith yourfoot.
2. Movethespeedcontrolleverallthewaydownandintotheparkingbrake
position.
3. Releasethebrakepedaltoallowtheparkingbraketoengage.
Toreleasethe parkingbrake:
1. Depressthebrakepedalandmovethespeedcontrolleveroutoftheparking
brakepositionandintoadesiredspeed.
NOTE:Thedeckwheelsareananti-scalpfeatureofthedeckandarenotdesigned
tosupporttheweightofthecuttingdeck.RefertoLevelingintheMaintenanceand
Servicesectionofthismanualformoredetailedinstructionsregardingvariousdeck
adjustments.
Starting the Engine
Figure9
J
Donot operatethe tractor ifthe interlocksystemismalfunctioning. This
systemwasdesignedforyoursafetyandprotection.
NOTE:RefertotheGasolineandOilfill-up instructionsearlierinthissection.
1. Insertthetractorkeyintotheignitionswitch.
2. PlacethePTO(BladeEngage)leverinthedisengaged(OFF)position.
3. Engagethetractor'sparkingbrake.
4. ActivatethechokecontrolbymovingthethrotNe/chokeleverallthewayupinto
thechokeposition.
5. TurntheignitionkeyclockwisetotheSTARTposition.Aftertheenginestarts,
releasethekey.Itwill returntotheON(orNormalMowing)position.
14
DoNOTholdthe key inthe STARTpositionfor longerthan ten seconds
at atime. Doingsomay causedamageto your engine's electric
starter.
6. Aftertheenginestarts,deactivatethechokecontrolandplacethethrottle
controlin theFASTposition.
NOTE:DoNOTleavethechokecontrolonwhileoperatingthetractor.Doingsowill
resultin a"rich"fuelmixtureandcausetheenginetorunpoorly.
Stopping the Engine
If you strike a foreign object, stop the engine, disconnectthe spark
plug wire(s) and ground against the engine. Thoroughlyinspectthe
machine for anydamage. Repairthe damage before restartingand
operating
2.
3.
Ifthebladesareengaged,placethe PTO(BladeEngage)leverinthe
disengaged(OFF)position.
TurntheignitionkeycounterclockwisetotheSTOPposition.
Removethekeyfromtheignitionswitchto preventunintendedstarting.
DrivingTheTractor
Avoidsuddenstarts,excessivespeedandsuddenstops.
Donotleavethe seatofthe tractor without first placingthe PTO(Blade
Engage)leverin the disengaged(OFF)position,depressingthe brakepedal
andengagingthe parkingbrake.Ifleavingthe tractor unattended,also
turn the ignition keyoffand removethe key.
Alwayslookdownand behindbeforeandwhile backingupto avoidaback-
overaccident.
1. Depressthebrakepedaltoreleasetheparkingbrakeandthenletthepedal
up.
2. MovethethrottleleverintotheFAST(rabbit)position.
3. PlacetheshiftleverineithertheFORWARDor REVERSEposition.
IMPORTAN_DoNOTusetheshiftlevertochangethedirectionoftravelwhenthe
tractorisin motion.Alwaysusethebrakepedaltobringthetractortoacomplete
stopbeforeshifting.
4. Graduallybegintoapplypressuretothedrivepedal.Thefurtherdownthe
pedalispushed,thefasterthetractorwilltravelinthedesireddirection
basedonthepositionoftheshiftlever.
5. Thelawntractorisbroughttoastopbyreleasingthedrivepedalandthen
depressingthebrakepedal.
Beforeleavingthe operator'spositionfor anyreason,disengagethe blades,
placethe shift lever in neutral,engagethe parkingbrake,shutengineoff
andremovethe key.
Whenstopping the tractor for anyreasonwhile onagrasssurface,
always:
Placetheshiftleverinneutral,
I.
2.
3.
Engagetheparkingbrake,
Shutengineoffand removethekey.Doingsowill minimizethepossibility
ofhavingyourlawn"browned"byhotexhaustfromyourtractor'srunning
engine.
15
DrivingOnSlopes
RefertotheSLOPEGAUGEintheSafetyInstructionssectionofthe manualtohelp
determineslopeswhereyoumayoperatethistractorsafely.
Donot mowon inclineswith aslopeinexcessof 15degrees(ariseof
approximately2-112feet every10feet). Thetractor couldoverturn and
causeseriousinjury.
Mowupanddownslopes,NEVERacross.
Exerciseextremecautionwhenchangingdirectiononslopes.
Watchforholes,ruts,bumps,rocks,orotherhiddenobjects.Uneventerrain
couldoverturnthemachine.Tallgrasscanhideobstacles.
Avoidturnswhendrivingonaslope.Ifa turnmustbemade,turndownthe
slope.Turningupaslopegreatlyincreasesthechanceofarollover.
Avoidstoppingwhendrivingupaslope.If it isnecessarytostopwhile
drivingupaslope,startupsmoothlyandcarefullytoreducethe possibility
offlippingthetractoroverbackward.
Engagingthe Blades
Engagingthe PTO(BladeEngage)transferspowertothecuttingdeckorother
(separatelyavailable)attachments.Toengagetheblades,proceedasfollows:
1. Movethethrottle/chokecontrollevertotheFAST(rabbit)position.
2. GraspthePTO(BladeEngage)leverandpivotit allthewayforwardintothe
engaged(ON)position.
3. Keepthethrottleleverinthe FAST(rabbit)positionforthemostefficientuse
ofthecuttingdeckorother(separatelyavailable)attachments.
NOTE:Theenginewill automaticallyshutoff ifthe PTOisengagedwith theshift
leverinpositionforreversetravelwith theignitionkeyin theONposition.
Mulching
Amulchkitisavailableasanattachment.Mulchingisa processofrecirculating
grassclippingsrepeatedlybeneaththecuttingdeck.Theultra-fineclippingsare
thenforcedbackintothe lawnwheretheyactasanaturalfertilizer.
Amulchkitcanbepurchasedthroughtheretaillocationinwhichyoupurchased
thistractor.Formoreinformation,simplycontactSearsat 1-800-659-5917.
Mowing
Tohelpavoid bladecontactorathrown objectinjury,keepbystanders,
helpers,childrenandpetsat least75;feet from the machinewhileit isin
operation.Stopmachineif anyoneentersthearea.
Thefollowinginformationwill behelpfulwhenusingthecuttingdeckwith your
tractor:
Planyourmowingpattern to avoiddischargeof materialstoward roads,
sidewalks,bystandersandthe like.Also,avoiddischargingmaterialagainst
awallor obstructionwhichmaycausedischargedmaterialto ricochetback
towardthe operator.
Donotmowat highgroundspeed,especiallyiramulchkitorgrasscollector
isinstalled.
Forbestresultsit isrecommendedthatthefirsttwo lapsbecutwith the
dischargethrowntowardsthecenter.Afterthefirst twolaps,reversethe
directiontothrowthedischargetotheoutsideforthebalanceofcutting.
Thiswill giveabetterappearancetothelawn.
Donotcutthegrasstooshort.Shortgrassinvitesweedgrowthandyellows
quicklyindryweather.
Mowingshouldalwaysbedonewith theengineatfull throttle.
Underheavierconditionsit maybenecessarytogobackoverthecutareaa
secondtimetogetacleancut.
DoNOTattemptto mowheavybrushandweedsandextremelytall grass.
Yourtractorisdesignedtomowlawns,NOTclearbrush.
Keepthebladessharpandreplacethebladeswhenworn.RefertoCutting
Bladesin theServicesectionofthismanualforproperbladesharpening
instructions.
Headlights
ThelampsareONwheneverthetractor'sengineisrunning.
Thelampsturn OFFwhentheignitionkeyismovedtotheSTOPposition.
Usingthe DeckLiftLever
Toraisethecuttingdeck,movethedecklift levertothe left,thenplaceit inthe
notchbestsuitedfor yourapplication.RefertoSettingTheCuttingHeightearlierin
thissection.
16
MAINTENANCESCHEDULE
Beforeperforminganytype ofmaintenance/service,disengageallcontrols
andstopthe engine.Waituntil all movingpartshavecometoacomplete
stop.Disconnectsparkplugwireandgroundit againstthe enginetoprevent
unintendedstarting. Alwayswearsafety glassesduring operationorwhile
performing anyadjustmentsor repairs.
BeforeEachUse 1. Engineoil level 1.
2. Mufflerareaandcontrols 2.
3. Fingerguard 3.
Inthe FirstFiveHours 1. EngineOil 1.
Every10Hours I. Hood/Dashairvents I.
2. Batteryterminals 2.
3. Deckspindlesandidlerbracket 3.
Every25hours 1. Airfilter'sprecleaner* 1.
2. Airfilter* 2.
3. Midsteeringarms,pivotshafts, 3.
andaxles
4. Frontwheelbearings 4.
5. Frontdeckwheels 5.
Every50hours 1. Engineoil/Oil filter 1.
2. Muffler 2.
Annually 1. Airfilter 1.
2. Airfilter'spre-cleaner 2.
3. Sparkplug 3.
4. Aircoolingsystem* 4.
5. Fuelfilter 5.
6. SteeringGears 6.
7. RearWheels 7.
BeforeStorage 1. Hood/Dashairvents 1.
2. Batteryterminals 2.
3. Midsteeringarms,pivotshafts, 3.
andaxles
4. Frontwheelbearings
5. Frontdeckwheels
6. Deckspindlesandidlerbracket
7. Pedalpivotpoints
*Servicemorefrequentlyunderdustyconditions.
Followthe maintenanceschedulegivenbelow.Thischartdescribesservice
guidelinesonly.UsetheServiceLogcolumnto keeptrackofcompleted
maintenancetasks.Tolocate the nearestParts& RepairServiceCenteror to
scheduleservice,simplycontact1-800-659-5917.
Check
Clean
Clean
Change
Clean
Clean
Lubricate
Clean
Clean
Lubricate
Lubricate
Lubricate
Change/Replace
Check
Replace
Replace
Replace
Clean
Replace
Clean
Removeandgreaseaxles
Clean
Clean
Lubricate
4. Lubricate
5. Lubricate
6. Lubricate
7. Lubricate
Beforeperforminganymaintenanceor repairs,disengagethe PTO(Blade
EngageLever),engagethe parkingbrake,stopthe engineandremovethe
keyto preventunintendedstarting.
Ifthe enginehasbeenrecentlyrun,the engine,muffler and surrounding
metalsurfaceswill behot andcancauseburnsto the skin.Exercisecaution
to avoidburns.
17
Engine Maintenance
Checkingthe EngineOil
OnlyusehighqualitydetergentoilratedwithAPIserviceclassificationSF,SG,
SH,or SJ.Selecttheoil'sSAEviscositygradeaccordingtotheexpectedoperating
temperature.Followthechartbelow.Althoughmulti-viscosityoils(5W20,10W30,
etc.)improvestartingincoldweather,theywill resultinincreasedoilconsumption
whenusedabove32°I.Checkyourengineoillevelmorefrequentlytoavoidpossible
enginedamagefromrunninglowonoil.
f
Colder _'_ 32°F _Warmer
Oil Viscosity Chart
Tochecktheengineoil,proceedasfollows:
Ensurethatthetractorisonalevelsurface.
J
Cleantheoilfill areaofanydebris.
1. Removethedipstickandwipewith acleancloth.
2. Insertandtightendipstick.
3. Removethedipstickandchecktheoillevel.ItshouldbeattheFullmarkon
thedipstick.SeeFigure10.
4. Iflow,addoil slowlyintotheengineoilfill. Donotoverfill.Afteraddingoff,
waitoneminuteandthenrechecktheoillevel.
Donotoverfill. Overfillingwith oii maycausethe engineto notstart, hard
starting, orenginesmoking.Ifoverthe FULLmarkonthe dipstick,drainoil
to reduceoil levelto FULLmarkondipstick.
ChangingEngineOil
Theengineoilshouldbechangedin thefirst5hoursandthenevery50hoursor
onceaseason.Tochangetheengineoil,proceedasfollows:
I. WithengineOFFbutstillwarm,disconnectsparkplugwireandkeepitaway
fromsparkplug.
2. Removetheoilfill cap/dlpstkkfromtheoilfill tube.SeeFigure10.
3. Turnthesteeringwheelallthewaytothe righttobetterexposethedrain
plug.
4. Cliptheoildrainsleeve(packedwith thismanual)ontotheoil drainport,
seeFigure10.Routetheoppositeendofthesleeveintoanappropriateoil
collectioncontainerwithacapacitygreatenoughtocollecttheusedoil.
5. Removetheoildrainplug,Theoilwill begintodrainoutoftheengine.
6. Aftertheoil hasfinisheddraining,replacetheoildrainplugandtighten.Be
carefulnottoovertighten.
7. Removetheoildrainsleeveandstoreforlateruse.
8. Refilltheenginewith newmotoroil untiltheoil levelonthedipstickreads
FULL.Replacetheoilfill cap/dlpstkk.
Usedoil isahazardouswasteproduct.Disposeofusedoil properly.Donot
discardwith householdwaste.Checkwith yourlocalauthorities oror contact
1-800-659-5917for alist ofsafedisposal/recyclingfacilities.
Changingthe Oil Filter
I. Draintheoilfromtheengineasdescribedabove.
2. Removetheoilfilteranddisposeofproperly.SeeFigure11.
5.
f
Replaceandtightendipstick.
Dipstick
OilDrain
Valve
Oil Drain
Sleeve
Figure10
J
18
Figure11
3. Beforeyouinstallthenewo11filter, lightly lubricatetheo11filter gasket
with fresh,cleanoil.
4. Installtheoilfilter byhanduntilthegasketcontactsthe oilfilteradapter,
thentightentheo11filter 1/2to3/4turns.
5. Addoilasdescribedabove.
6. Startandruntheengine.Astheenginewarmsup,checkforoil leaks.
7. Stoptheengineandchecktheoillevel.ItshouldbeattheFULLmarkonthe
dipstick.
FuelFilter
Gasolineanditsvaporsareextremelyflammableandexplosive.Fireor
explosioncancausesevereburnsordeath.
Keepgasolineawayfromsparks,openflames,pilotlights,heat,andother
ignitionsources.
Checkfuellines,tank,cap,andfittingsfrequentlyforcracksor leaks.Replace
if necessary.
Beforereplacingthefuelfilter, drainthefueltankaspertheinstructions
below.
Donotdrainfuelwhentheengineishot.Allowtheengineadequatetimeto
cool.Drainfuelintoanapprovedcontaineroutdoors,awayfromopenflame.
Drainanylargevolumeoffuelfromthetankbydisconnectingthefuelline
fromthe in-linefuelfilter neartheengine.
Removethefuellinefromthe In-lineside(sidetowardsthefueltank)ofthe
fuelfilter.
Replacementpartsmustbethesameandinstalledinthesamepositionas
theoriginalparts.
Iffuelspills,wait untilit evaporatesbeforestartingengine.
Beforereplacingthefuelfilter, drainthefueltank.Otherwise,fuelcanleak
outandcauseafireorexplosion.
To Drain the fuel:
1. Locatethefuelfilter,whichisroutedontheleftsideoftheenginebetween
thefueltankandthecarburetor,andmaybeattachedtotheenginewith atie
strap.Cutthetiestrap,if present,thenpinchthein-lineclamponthefuelfilter
withapairofpliers,slidetheclampupthefuelline.Pullthefuellinefreefrom
thefilterandplacetheopenendofthelineintoanapprovedcontainertodrain
thefuel.
Tochange the fuel filter:
1. Useplierstosqueezethetabsontheotherclamp(theout-linesideofthe
fuelfilter),thenslidetheclampawayfromthefuelfilter. Twistandpullthe
fuellineoff ofthefuelfilter.SeeFigure12.
Clamp
Fuel
Line
Tab
Figure12
2. Checkthefuellinesforcracksorleaks.Replaceifnecessary.
3. Replacethefuelfilterwith anoriginalequipmentreplacementfilter.Call
1-800-659-5917topurchasetheoriginalequipmentreplacementfilter.
4. Securethefuellineswiththeclamps.
Air (:leaner
Theairfilter systemusesacylindricalcartridge.
1. RemovethefastenersCA)andtheairfiltercover(B).SeeFigure13.
2. Toremovethefilter (C),lift theendofthefilter andthenpullthefilter off
theintake(D).
3. Toloosendebris,gentlytapthefilter onahardsurface.If thefilter is
excessivelydirty, replacewithanewfilter.
4. Installthefilteronthe intake.Pushtheendofthefilterintothebaseas
shown.Makesurefilter fitssecurelyin thebase.
Installairfilter coverandsecurewith fasteners.5.
f
SparkPlug
1.
A
Figure13
Cleanareaaroundthesparkplugbase.Donotsandblastsparkplug.Spark
plugshouldbecleanedbyscrapingorwirebrushingandwashingwitha
commercialsolvent
f
Removeandinspectthesparkplug.Checkgaptomakesureit issetat.030".
SeeFigure14.
Electrode
Figure14
Replacethesparkplug(ChampionRC12YC)onceaseason.
J
19
Muffler
Temperatureof muffler andnearbyengineareasmayexceed150° F(65°C).
Avoidcontactwith theseareas.
Inspectmufflerperiodically,andreplaceifnecessary.Replacementparts
forthemufflermustbethesameandinstalledinthesamepositionasthe
originalparts.
Clean Engine
Dallyorbeforeeveryuse,cleangrass,chafforaccumulateddebrisfrom
engine.Keeplinkage,spring,andcontrolsclean.
Keepareaaroundandbehindmufflerfreeofanycombustibledebris.
Keepingenginecleanallowsairmovementaroundengine.
Enginepartsshouldbekeptcleantoreducethe riskofoverheatingand
ignitionofaccumulateddebris.
Donotusewaterto cleanengineparts.Watercouldcontaminatefuel
system.Useabrushordry cloth.
IMPORTANT; Ifremovingthebatteryforanyreason,disconnecttheNEGATIVE
(Black)wirefromitsterminalfirst,followedbythe POSITIVE(Red)wire.When
re-installingthebattery,alwaysconnectthePOSITIVE(Red)wiretoitsterminal
first, followedbytheNEGATIVE(Black)wire.Becertainthat thewiresareconnected
tothecorrectterminals;reversingthemcouldchangethepolarityandresultin
damagetoyourengine'salternatingsystem.
CleaningBattery
Cleanthebatterybyremovingitfromthetractorandwashingwith abakingsoda
andwatersolution.Ifnecessary,scrapethebatteryterminalswith awirebrushto
removedeposits.Coatterminalsandexposedwiringwith greaseorpetroleumjelly
topreventcorrosion.
Battery Failures
Somecommoncausesfor batteryfailureare:
Incorrectinitialactivation
Overcharging
Freezing
Undercharging
Corrodedconnections
ThesefailuresareNOTcoveredbyyourtractor'swarranty.
CarburetorAdjustment
Thecarburetoronthisengineisnotadjustable.
Lubrication
lubricating,repairing,orinspecting,alwaysdisengagePTO(Blade I
Before
EngageLever),moveshift leverintoneutral position,setparking brake,stopI
engneandremovekeytopreventun ntendedstart rig. I
.I
Pivot Points& Linkage
Lubricateallthepivotpointsonthedrivesystem,parkingbrakeandlift linkageat
leastonceaseasonwith lightoil.
RearWheels
Therearwheelsshouldberemovedfromtheaxlesonceaseason.Lubricatethe
axlesandtherimswellwith anall-purposegreasebeforere-installingthem.
Front Axles
Eachendofthetractor'sfrontpivotbarmaybeequippedwith agreasefitting.
Lubricatewith agreasegunafterevery25hoursoftractoroperation.
Battery
Thebatteryissealedandismaintenance-free.Acidlevelscannotbechecked.
Alwayskeepthebatterycablesandterminalscleanandfreeofcorrosive
build-up.
Aftercleaningthe batteryandterminals,applyalightcoatofpetroleumjelly
orgreasetobothterminals.
Alwayskeeptherubberbootpositionedoverthe positiveterminaltoprevent
shorting.
Cleaningthe EngineAndDeck
Anyfueloroilspilledonthemachineshouldbewipedoff promptly.DoNOTallow
debristoaccumulatearoundthecoolingfinsoftheengineoronanyotherpartof
themachine.
IMPORTANT: Theuseofa pressurewashertocleanyourtractorisNOT
recommended.It maycausedamageto electricalcomponents,spindles,pulleys,
bearingsortheengine.
DeckWashSystemTM
Yourtractor'sdeckisequippedwith awaterportonitssurfaceaspartofitsDeck
WashSystemTM, followtheseinstructionstoutilizethisfeature.
UsetheDeckWashSystemTM torinsegrassclippingsfromthedeck'sundersideand
preventthebuildupofcorrosivechemicals.CompletethefollowingstepsAFTER
EACHMOWING:
Drivethetractortoa level,clearspotonyourlawn,nearenoughforyour
gardenhosetoreach.
Makecertainthe tractor'sdischargechuteisdirectedAWAYfrom yourhouse,
garage,parkedcars,etc.
2. Disengagethe PTO(BladeEngage),settheparkingbrakeandstopthe
engine.
3. Threadthe hosecoupler(packagedwith yourtractor'sOperator'sManual)
ontotheendofyourgardenhose.
4. Attachthehosecouplertothewaterportonthedeck'ssurface.SeeFigure
15.
5.
6.
Turnthewateron.
Whilesittingintheoperator'spositiononthetractor,starttheengineand
placethethrottleleverintheFAST(rabbit)position.
20
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MTD 13BL78ST099 Owner's manual

Category
Lawnmowers
Type
Owner's manual

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