MTU K-1002-2 User manual

Type
User manual
l|ioro
Teehnology
IInHmlted
K-1
002-2
8
Blr
AUDIO
DIGITAL
TO ANALOG
CONVERTER
FOR COMMODORE
PET.2OO1
HARDWARE
MANUAL
JULY
1979
coHrRIGlrT
rrcnrcE
197.9
This
manual
is
crcpyrighted. Ttris includes
the verbal
description,
PC artworK,
diagnostic
programsi,
cgnraLional
prograns,
and
specification
sheets. The custqner
rnay
make machine readable
copies of
the software
routines for use only oT
corqr.rters cr'med
directly by him
or
his
scmpany.
lftrey
nay not be reproduced
for
use
with
systems sold
or rented.
Micro Techrnlogy
Unlimited
841
Galaxy
Way
PO Box
4595
llanchester,
NlI 03108
K.1002.2
UNPACKING AND INSTALLATION
The K-1002-2
8
Bit
Audio System
for the
PET
is
a carefu'l'ly
engineered,
manufactured,
and
tested
product
that should operate
perfectly
when handled
and
installed accord'ing to the
following instructions.
Since CMOS integrated
circuits
are used on the board, damage from
static
discharge
is
possjble.
When
handling
the
board,
always
pick
it
up
by
the
output
jack
which is connected to
ground.
Before
plugging
it
jnto
or
removing
it from the PET,
discharge
yourself
to
the PET
case
first.
Installation is
quite
simple,
merely
plug
the
unjt onto
the
user
port
and
second cassette
port
of
the PET.
If other accessories
or
a second
cassette
unit
are
to
be
used,
p'lug
these onto the
edge
fingers
of the K-1002-2.
Our unit
does
not load any
of the user
port
signals
signifjcantly because
of the
CMOS logic
ut
jl
ized.
Any 4,
8, or
16
ohm
speaker
may be
p'lugged
into
the RCA
phono
jack
at
the
rear
of the board. Alternat'ive1y
an
aud'io cable
may
be
p'lugged
in and an
external anplifjer used
for
more
volume such as at
a club
meetjng
or show.
If the K-1002-2 Musjc Software
package
has
been
purchased,
follow
the
instructions included wjth the
cassette
to
verify that
the board is
working.
0therwise
enter the following
BASIC
program
and RUN it:
A=0: B=255:
C=59459
POKE
C,A: POKE C,B: G0T0 20
The resulting
sound should
resemble that
of a
misfiring race car. The volure
control on the board should have a
range from
complete
s'ilence
to
slightly above
the
point
of distortion.
Note that
the
CB2 s'igna1
from the 6522
UIA
is
also connected
'into
the
audjo
anpl
if ier
circu'itry.
Theref
ore any
game
programs
or simple
music
programs
that
use
thjs
signal to
generate
sound will still
be usable with
the K-1002-2. One of
these
prograns
could
also
be
used to check out
the board.
This
completes checkout of the
I Bit Audjo System. If any
problsns
are
experienced,
see
the sectjon
on
troubleshootjng
before returning
the board
to the
factory.
10
20
SP
ECIF
ICATIONS
Phys'ica'l Sjze:
5 inches wide
by 4
inches deep overall by 1.13 inches
thick
Connections:
I 24
p'in
edge
connector, I
12
pin
edge connector, 1
set of
24
edge
fingers, and one
set
of
12 edge
f ingers.
All
s'ignals are
fed through
frqn
the edge connectors to
the corresponding
edge
fingers.
DAC section:
B bits, offset
binary
encoded,
typ'ica1 1/4 LSB linearity,
guarenteed
monoton'ic, 5 vol
t
swi
ng, 6.25K output
impedance, 5
vol
t
supply
'is
filtered
and used as
the
reference voltage.
Fil ter section:
6
po1es,
0.5dB Chebyshev
response,
cutoff
f
requency
'is
3.5kHz.
Po,ver
anp
sect
j
on:
power
output: 150MW
jnto
1.6 ohms,
300MW
into 8
olms, 500fvlW
'into
4
ohms.
Amp'l
if
jer
response
is
flat wjthin 3dB frqn 30 to ZAkHz
wjth
an
8
ohm
load. Distortjon at full
power
output
into
B
ohms
at
lkHz
is less than &.
Porver requ'irements:
Single
+5
volt
supply.
Ripple and noise within the aud'io
range should be
less
than
2S4V.
Pover Consumption:
Quiescent
current
drain is less than 50MA. Worst
case
drain
at
f
ul
I
power,
4
ohr
I
oad,
an
d
square wave output i s 30ft1A .
Signal
loading: Less
than L0uA
and
10pF load'ing on
the 8 b'inary inputs.
CBz
input
is
loaded
by
240<
to
ground.
P IN
CONNEgTIONS
(
i ndustry standard numberi ng)
SIGNAL
CONNEffM
1
2
3
4
5
6
7
8
9
t0
11
I2
S IGNAL
F.T
.
F.T .
F.T
.
F.T
.
F.T
.
F.T.
F.T
.
F.T.
F.T
.
F.T .
GROI,FID
GROLT{D
S IS'IAL CONNETTOR S IS{AL
F.T.
F.T
.
DATA B IT O
DATA B IT 1
DATA B IT 2
DATA B IT 3
DATA B IT
4
DATA B
IT
5
DATA
B
IT 6
DATA B
IT
7
cB2
F.T.
GR, OUN
D
+5
VOLTS
F
.T.
F
.T.
F.T.
F.T.
A
B
D
E
F
H
J
K
L
M
N
CONNE
ffOR
A
B
c
D
E
F
POWER
CONNECTOR
***
F.T.
***
N.C
.
S
IGNAL
POWER
N.C .
N.C
.
N.C
.
N.C
.
N.C
.
N.C
.
1
I
2
3
4
5
6
2
Feed Through to
correspondi
ng edge
f ingers,
no on-board connect'ion
No connection
to edge
fingers
or
anything else
PRINCIPLES
OF OPERATION
The
K-I002-Z
I Bit Aud'io
System
consists
of
three dist'inct
sections.
The
8
bjt digital-to-analog
converter
(DAC)
accepts an 8 b'it b'inary input from the
user
port
on
the
PET
and
produces
a
DC voltage
d'irectly
proportional
to the
unsigned
binary value of the
input. The
6-po1e lowpass filter blocks
all sanpling
di
stortion
frequencjes
above
approx'imate'ly
3.5kHz. Thi
s
f il ter
j
s necessary
f
or
clean sounding
music from the
DAC. The audio
power
anp'lifier
boosts
the filter
output signa'l
to the level required
for drjv'ing a speaker. The
CB2
pin
on
the
PET
user
port
is also tied'into the
anplifier circuitry. A
volume
control determines
the
gain
of
the amplifjer
and
thus
the volume of
the
sound reproduced'in the
speaker. In order for the board to
operate solely from
a
s'ing1e 5 volt
power
supply,
several
jnnovative
circujt techn'iques
have
been incorporated.
Looking at
the
DAC
sectjon
first
(1eft portjon
of
the
schematic
draw'ing),
it
is seen
that
the
weighted
resjstor
method of conversion is used.
The
Clv1OS
buffers
in Ul
and
U2 make
very
good
analog
switches
which switch thejr outputs between
exactly
lfound
and
exactly
the
supp'ly voltage
(+5
volts)
jn
response to the input
s'igna1.
The
only error
in thjs
switching act'ion
is
a
f inite
output impedance of
approximatel
y
200 ohms. Ctvl0S buff
ers,
rather
than
i nverters, are used because
the
two stages of
"gain"
internally
assures complete switching of
the output
even
jf
the
input
swings less than 5
volts.
The DAC network
produces
an output vo'ltage
d'irectly wi
th
a source
impedance
of approximately
6.25K. tl'ith
al
I
zeroes
input,
the output is zero
volts; with all ones
input, the
output
is 5
volts.
Loading
the
output
has no
effect on
ljnearity but it
will
reduce the
s'igna'l swing.
In order to
insure
accurate, monotonic
performance
of
the DAC, the most
si
gn'if
jcant
bit
js
actually
f
our ClvlOS
gates
and
four 51K res'istors in
parallel
whjle
the next most sign'ificant b'it is two in
paralle'I.
The remain'ing
b'its
are
single
gates
sjnce
the
ratio of the wejghting resjstors to the
gate
output
'impedance
is
large
enough
to ignore.
By
using
para'l'lel
and series combinations
of
51K
resistors for the most
sjgnificant
5
bits,
jt'is
possible
to
use
relatively
jnaccurate
res'istors
in the DAC
and still achieve
1/4 LSB linearity wh'ich
js
about
.4.
This'is due to statistjcal averag'ing
among
the resistors,
particularly
the
critical most
significant
b'it. Even
so,
factory assembled units have
had the 51K
resjstors
matched to w'ithin 1%. Although the
more common
R-ZR
res'istor
ladder
network could have
been
used, more resjstors would have been
required to
get
the
sane
degnee
of statist'ical match'ing.
An integrated
circuit
DAC
was
not
practical
sjnce
all that are currently ava'ilable require a
negative
supply voltage
for
either
the
DAC
itself
or
for
a current-to-voltage
converter
operational
anplifier.
Note
that the 5 volt
power
supp'ly
is fjltered and used as a
reference
for
the
DAC.
Wh'ile small anounts
of
noise
are
fi'ltered
out, 60Hz ripp'le on
the 5
volt
supply
is
I
jkely
to
result
in
hum
from the
speaker.
The filter
c'ircu'it is where things start
getting
unconventional.
The f ilter
actually
consists of
three.two-po1e
stages connected
'in
cascade.
Each section
js
a
resonant lowpass filter,
'i.e.,
the response
curve
may
peak
somewhat
just
before
cutoff .
t^lith
proper
sel ection of section cutoff
frequenci es and
Q
f
actors
(peaking),
a very nearly
flat
passband
and sharp
cutoff
is
obtained.
Passband
ri
pple
'is
less
than .5dB and
the
cutoff slope
is such
that
30dB attenuat
jon 'is
obta'ined
at
just
1.35 tjmes the
cutoff
frequency of 3.5kHz.
Note
that the
5
volt
sw'ing of the
DAC
'is
reduced
to
about
2,5 volts through
the
filter by virtue of
the
22W,'input
resistor to
the f irst
fjlter
stage.
Each filter
sectjon'is
implsnented as a
biquadratic
fjlter which
consjsts
of
an
invertjng
surnming amplif
jern
d
leaky
inteE"fEEb7i-ffi? an
ideal
integrator all
connected'in a
1oop. Although three operational anplifiers
are
required
for
the
ci
rcu'it,
'its
advantages are
many. In
parti
cul ar,
hi
gh
Q
f
actors are
possi
bl
e
wi
th
modest
anpf
ifier
gain.
In addjtion, sensjtivity of the response curve
to
component tolerance'is
very
1ol. These
characteristics allol
the use of
linearly
bjased
Cl{S
gates
as
jnverting
operational anpf
if iers.
Perf
ormance
of the
f ilter
using
the
CtflS
gates
'is
indist'inguishable from the
performance
using
true
op-anps
such
as
the
741.
See
the
National Semiconductor
CISS
data
book for
more
jnformation
on
linear
CIOS applicat'ions.
3
. Ihg
audio
power
arpliflef is-a
spegia]
high
efficiency desigrr
that
allo,'ls
a
significant
power
output
with
only a single
5 vo'lt
power
supply-and
no output
transf
ormer. Three
para'l1e'l
connected
CiOS
gates provide
most
of the
voltage
anplification
in the
circujt as
well
as
presenting
a high input
impedance
and
having a moderately 1or
output
impedance.
The
output
stage is
fully
comp'lenentary
and
incorporates
considerable local
feedback
of its
orn.
The
voltage
gain
of
the
outptt stage is
approximately
18.
0verall
feedback
from the
output back to
the
vo'ltage anplifier input comp'letes
the loop
and
gives
a closed
loop
gain
of
about
3.5
with
maximum
volume.
The 92P1,01
(NPN)
and 92PU51.
(Pl'lP)
output
transistors
actually contain a one-anp capability
transjstor
chip
in
a
modified
T0-92
plast'ic
case.
Thjs is
ttp sane chip as used in
the
Motorola
MPSttrL and
MPStlSl
plast'ic
power
transistors. Wjth an 8
ohn
'load,
the
anp'l
if ier
outprt can
swing
to
within
.3 volts of the
5
volt supply or
gnound
before
saturating.
The
2.7
otm
resistor
and
.luF capacitor
(R46
and C9) accross
the outpt
prevent poss'ible
osci'llation
w'ith'induct'ive'loads.
R39, R40, 01,
and
D2 form
a
bjas
network
wh'ich allols
a
couple
of mjlliamps
to
flol in
the
output trans'istors at
all
times
to minimize
class-B
crossover distortion. R45
mixes the CB2
s'igna1
from the
connector
in
with
the
filtered DAC
output
to
allor continued
use of
this
s'igrra1 with
existing
game
and simple
music
prograns.
TROUB
LESHOOT
ING
D'iagnosing
problems
with the K-1002-2 board
is
fairly
simp'le because
of
the
un'id'irectional
s'igna1
flor
and
minimal
interaction anong circujt
components.
If
the
board is
completely'inoperative, first do a thorough
visual inspect'ion
of the
board. Look on the sol
der
si de of the board for
component
I
eads that may be
bent
and
shorting out to adjacent
pads
or
PC
runs. Check for loose
components
and the
possj
bi 1 ity
of a col
d
sol
der
joi
nt.
If careful inspection fails to turn
up anything,
enter and
run
the
prognam
given
earl
ir. Then
using a scope or
anpl
if ien/speaker
if a
scope
is
unavajl
ab]e,
find out where
the
sigal is being lost.
The first
point
to
check
is
the node
where all of
the DAC resistors
are
tied together.
The signral should be
a square
wave
modulated at a 60Hz rate
(ca'used
by
timr
interrupts in
the PET)
with
ground
and
+5
voltage
levels.
Next
check
the
output of the first filter
section which'is
U3-8.
The
waveform should
be
sorneylhat rounded wjth
voltage
levels
of
about
L.25
and
3.75 volts.
The
next stage output
(U3{)
should
be
ssns{hat less rounded
w'ith
a hint of
ringing
on
the
square wave
edges.
Again the
signa'l
levels
(1ess
ringing) should
be 1.25
snd 3.75 volts. The
'last
stage output
(U4-6)
has
cons'iderable
ringing
at a
little
over 3kHz but
still
the sane
voltage levels. If
the sigrtal
js
lost
anylhere
jn
the fjlter
or
the
voltage
levels
are
cons'iderably
offset
(greater
than
.5 volt
deviat'ion)
from thejr
proper
valrcs first
wiggle
all
associ ated components
to see
'if
anythi
ng
changes. If
thi
s
f
a'i1s, the associ
ated
CD4069
(the
74C04
is
an equivalent) should
be
replaced.
Be
sure to
use a CD4069
or
a
7464;
other varieties oF inverters may
not
be
suitable
f
or
I
inear operation
or
may have too h'igh
an
internal
impedance.
If
the
problsn
is in the
power
amp'l
'if
ier, first measure the
output
trans'istor
collector
voltage
(tfte
little tabs
sticking out the top of the transistors
are the
collectors)w'ith
no sigrra'|. This voltage
should
be
within a
quarter
volt
of
2.5
volts.
If it is off
consjderably, one of the
4
transistors in the output
stage
may be shorted or open or the CttOS voltage
anpl
if ier may be bad. Temporarily
cut
the
l
jne
running
from
U4, 10,
and
12 to the
junction
of
Dl
and
D2
and measure
the
col
I
ector
vol tage agai n. If it i
s
now
centered, the CI'OS is
bad;
otherw'ise
one
or
more transistors
are
bad
or one of the
biming resistors
(R38-R43)
'is
open.
The
anplifier
is only
partially protected
fnom outout shorts so exercise care
in
connecting
the speaker
and
don't run the
unit with
the volune
full
up
when there
'is
an obvious
probl
sn such as a speaker l'ine short.
If
the
custoner
is
unable to f ind the
prob'lan,
return
the
un'it to the factory
f
or
servicing
a'long w'ith a description of the malfunct'ion.
This is
a
rel
at'ive1y
simple
board and
factory
repair
can usually
be
accomplished
in
a couple of days.
4
qJAN.
1
1
2
1
2
t3
I
3
1
4
L2
1
2
L
1
2
6
2
1
2
1
1
1
1
2
2
I
1
t
1
PART
2.7
ff'tti
10 c}tM
100 fir{
1K
10K
51K
(MATfiED
T0
390K
820(
22W.
24U,
1Ofr
180K
13(X
680K
I.M
POT
220t.F D 6V ELEgt
47OPF
PO.Y
CAP
.lUFD
L?U ZsU
1000r,F
10v ELEcr
11,14148 DIOIES
Ptu222
Pr{2S7
92
Pml
92
PU51
cD4050
cD4069
PHONO PLUG
PC
BOARD
CONN PC SINGLE
6
CONN
PC
DUAL
1.2
K-1002.2
PET
PARTS
LIST
DES
IGI{ATION
R46
R44
R41, R43
R42
R39,
R40
11) Rl
-
R13
Rt4
R15
-
R17
R29
R21,
R34, R36, R45
R18,
R19, R23
-
R26,
R28, R30
-
R33, R37
R35
R20, R22
R27
R47
c1o, c1l
cl-c6
c7; ce
c8
01, D2
q2
Q1
Q3
Q4
ul, u2
u3, u4
.156SP
.156SP
5
nffiffiffi
[*'-]
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f-:"1
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3ffiffi,ffi
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Hoffi%
6
Rr9
tooK
t@K
R3+
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R20
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lhri
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r
5lK
R3
5lK
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R4
5tK
Rlt
5rK
Rra Rl3
stK
slK
Rrl
Rt6
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DATA
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7
pATt
B/T
4
D/rt
8/T
5
2^T/l
8/7 |
2/T/4 B
/T
3
DATA I
/T
2
rloK
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f/tfFR
ouT
+
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R46
2.7
JL
l2v.
RAW
DAC OUT
R44
lo4
DA.A
a/7
95
c82
S/6MAt
crl
2?Orf
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R5
Rrg
RZ1
R23
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MTU K-1002-2 User manual

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User manual

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