Power Fist 8536708 Owner's manual

Tubing Roller

User Manual

8536708

Please read and understand all instructions before use. Retain this manual for future reference.

Steel, Copper and Aluminum Tubing

Materials Application

Rollers Included

1”,1-1/2”,2” O.D. Tubing

SAVE THIS MANUAL

You will need the manual for the safety warnings and precautions, assembly instructions,

operating and maintenance procedures, parts list and diagram. Keep your invoice with this

manual. Write the invoice number on the inside of the front cover. Keep the manual and

invoice in a safe and dry place for future reference.

SAFETY WARNINGS AND PRECAUTIONS

WARNING: When using tool, basic safety precautions should always be followed to reduce

the risk of personal injury and damage.

Read all instructions before using this tool !

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use machines or power tools in damp or wet

locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically

powered tools in the presence of flammable gases or liquids.

3. Keep children away. Children must never be allowed in the work area. Do not let them

handle machines, tools, or extension cords.

4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit

rust. Always lock up tools and keep out of reach of children.

5. Do not force tool. It will do the job better

and more safely at the rate for which it was

intended. Do not use inappropriate attachments in an attempt to exceed the tool

capacity.

6. Use the right tool for the job. Do not attempt to force a small tool or attachment to do

the work of a larger industrial tool. Do not modify this tool and do not use this tool for a

purpose for which it was not intended.

7. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving

parts. Protective, electrically non-conductive clothes and non-skid footwear are

recommended when working. Wear restrictive hair covering to contain long hair.

8. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear

8536708

2 For technical questions call: 1-800-665-8685

SPECIFICATIONS

Tubing Roller

1. This heavy duty tube bender is designed for bending steel,copper,and aluminum tubing.

2. Great for fabricating exhaust, roll bars, and more.

3. Bends tubing from 19//3/4” to 50.8mm// 2” diameter.

9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or

across running machines. Keep hands and fingers clear of the Roll Dies when operating.

10. Maintain tools with care. Keep tools sharp and clean for better and safer performance.

Follow instructions for lubricating and changing accessories. Inspect tool cords

periodically and, if damaged, have them repaired by an authorized technician. The

handle must be kept clean, dry, and free from oil and grease at all times.

11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are

removed from the tool or machine work surface before plugging it in.

12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool

when you are tired.

13. Check for damaged parts. Before using any tool, any part that appears damaged

should be carefully checked to determine that it will operate properly and perform its

intended function. Check for alignment and binding of moving parts; any broken parts

or mounting fixtures; and any other condition that may affect proper operation. Any part

that is damaged should be properly repaired or replaced by

a qualified technician. Do

not use the tool if any switch does not turn on and off properly.

14. Replacement parts and accessories. When servicing, use only identical replacement

parts.

16. Maintenance. For your safety, service and maintenance should be performed regularly

by a qualified technician.

17. Workpiece may be sharp. After bending or cutting workpieces use caution. Be aware

of sharp edges or sharp shreds of metal that may be created. Use heavy duty gloves

when handling the workpiece.

WARNING: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions and situations that may occur. It must be

understood by the operator that common sense and caution are factors which cannot

be built into this product, but must be supplied by the operator.

FEATURES

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8536708

a full face shield if you are producing metal filings or wood chips. Wear an ANSI approved

dust mask or respirator when working around metal, wood, and chemical dusts and mists.

15. Do not operate this tool if you are tired or under the influence of alchohol or

drugs.

Read warning labels if taking prescription medicine to determine if your judgment

or reflexes are

impaired while taking drugs. If there is any doubt, do not attempt

operate the tool.

UNPACKING

When unpacking, check to make sure that the item is intact and undamaged.If any parts

are missing or broken,please contact the seller.

Tubing Roller

Note: For additional information regarding the parts listed in the following pages, refer

to the Parts Diagram.

work bench for mounting. The workbench must be solid, level and strong enough to

support the weight of the tool, the work material, and pressure applied to the tool during

bending. Use the Base (7#) as a template to mark the bench top. Drill four holes for

mounting bolts (not included), being careful not to drill into any hidden electric or

other utility lines. Mount the Base using bolts (not included), tighten securely.

1. Mount the Handwheel (17#) onto the Driving Shaft(18#). Secure the Wheel in place

using Bolt (26#). Be sure Handwheel and Driving Shaft turn freely, then tighten Bolt

(26#) securely.

2. This tool may be bench mounted, if desired. To bench mount, choose an appropriate

3. Before use, the correct size Rollers must be installed. Pull the Spring Clip (4#) from

the Shafts (10#,15# and 18#), Remove the Washers (2#) and pull the Shafts out of the

Rollers (10#,15# and 18# ) .

4. Select the correct Rollers to match the diameter tubing you will be bending . If your tubing

does not match th exact size of the available Rollers. use the Roller size just larger in

diameter than the tubing material.

5. Install the Rollers by inserting the Shafts ( 10#,15# and 18# ), being sure the Washers (2#)

is in place. Refer to the Assembly Diagram ar the end of this manual for correct assembly.

Fix the Shafts in place using the Spring Clips (4#).

FUNCTIONS

1. This tool is intended to bend mild steel, copper and aluminum tubing. It can be used for

bending exhaust pipe, water pipe and electrical conduit. Do not bend plastic or PVC pipe

with this tool.

2. This tool is includes three sets of rollers:small, medium and large.

3. The minimum practical bend radius for any tube varies with the diameter and wall

thickness of the tube. Extra heavy tubes can be bent to a smaller radius than thinner

wall tubes of the same diameter. In general, tubes of standard wall thickness should

not be bent to a radius less than 5 to 6 times the nominal tube diameter.

Tubing Diameter

1”

1-1/2”

2”

5”

7-1/2”

10”

ASSEMBLY

8536708

4 For technical questions call: 1-800-665-8685

Tubing Roller

OPERATION

1. Place a wrench on the hex portion of the Adjustment Bolt (8#) and turn counter-

clockwise raising the Upper Die.

2. After raising the bottom edge of the Upper Die above the top edges of the

drive roller dies, place your piece of tubing into the machined cutouts of the roller

dies until it is contacting all three roller dies then tighten the Adjustment Bolt (8#)

3. Facing the handwheel, begin forming by feeding your tubing into the left side of

the machine while turning the handwheel to the right and tightening down gently

with the Adjustment Bolt (8#).

4. When creating tighter radii (such as the handwheel from this device) ,you may need

to spiral your work slightly to clear the body of the machine. This can easily be

ﬂ attened after completion.

down 1/4 turn to put light pressure on the tubing..

CHANGING ROLLER DIES

1. Using a wrench, loosen and remove the Bolt (26#) and Handwheel(17#) form the

Driving Shaft (18#).

2. With a hex key, loosen the set screws (29#) on the chain Wheel (21#) ,then pull

the Chain Wheel (21#) and Chain (20#) off the Driving Shaft (18#).

3. Using a hex key, loosen & remove the two Screws (5#) at the top face of the Side

Plate (1#).

4. Unbolt the entire unit from the mounting surface and turn the unit on its side.

5. Using a hex key, loosen & remove the screws (23#) (closest to the driveshaft side)

attaching the Base (7#) to the Lower Roller Plate (12#).

6. Stand unit up on the Base (7#) and remove the two large Spring Clips (4#) and

washers (2#) from the Shafts (10#).

7. Pull the Side Plate (1#) out and over the Shaft (10#) and put it aside.

8. Carefully withdraw the center roller die Shaft (10#) by pulling it through the upper

rollr die and opposite side plate while removing the upper roller die with your

opposite hand.

K

J

9. Pull the left roller die an Driven Shaft (15#) from the Lower Roller Plate (12#) then

pull the Driving Shaft (18#) from the Lower Roller Plate (12#) and place them in a

safe location.

.01 You are now ready to instanll the size of your choice

.11 Reassembly.

Tubing Roller

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8536708

MAINTENANCE

PARTS LIST

BEFORE EACH USE ,inspect the general condition of the tool. Check for loose

screws,misalignment or binding of moving parts,cracked or broken parts, and any

other condition that may affect its safe operation. If abnormal noise or vibration occurs,

have the problem corrected before further use. Do not use damaged equipment.

Inspect tool for damage

Wipe off with clean cloth

Oil moving parts with a light oil

X

Maintenance Type

Before

Use

After

Use

Weekly

Monthly

Every 6

Months

Yearly

MAINTENANCE CHART

8536708

6 For technical questions call: 1-800-665-8685

Part No. Description Qty Part No. Description Qty

2yeK#612etalP ediS#10

1leehwdnaH#7101rehsaW#20

03# Top Plate

1niP#918pilC gnirpS#40

1niahC#0221wercS#50

2leehW niahC#1221rehsaW#60

4wercS#221esaB#70

8wercS#321tloB tnemtsujdA#80

09# "U" Bracket Top Plate

2tfahS#01

24#-02 1” Lower Round Tube Die

11# "U" Bracket Side Plate

12# Lower Roller Plate

1tloB#621eiD ebuT dnuoR reppU ”210-#31

13#-02 2” Lower Round Tube Die

1hcnerW yeK xeH#8201gniraeB#41

4werc

S#921tfahS nevirD#51

Tubing Roller

Driving Shaft

24#-01 1” Upper Round Tube Die

25#-01 1.5” Upper Round Tube Die

25#-02 1.5” Lower Round Tube Die

27# Hex Key Wrench

1

2

4

2

18# 1

1

2

1

PARTS DIAGRAM

27

28

23

24-01

24-02

25-02

25-01

1

12

14

15

10

11

13-02

13-01

14

7

5

6

21

18

17

5

6

2

6

5

9

14

3

11

8

1

6

5

2

5

6

12

16

19

20

2

22

4

26

14

29

8536708

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PLEASE READ THE FOLLOWING CAREFULLY

Tubing Roller

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4

5

2

6

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4

29

8

3

6

1

11

14

2

9

2

11

19

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15

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16

10

12

29

13-02

13-01

14

1

22

14

25-01

25-02

16

4

14

24-01

24-02

26

7

6

5

6

22

20

21

4

18

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27

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28

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5

2

DIAGRAMME DES PIÈCES

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7

8536708

LE FABRICANT ET/OU LE DISTRIBUTEUR PRÉSENTENT LE DIAGRAMME DES PIÈCES CON-

TENU DANS CE MANUEL EN GUISE DE RÉFÉRENCE SEULEMENT. NI LE FABRICANT, NI LE

DISTRIBUTEUR NE PRÉSENTENT À L'ACHETEUR UNE ALLÉGATION OU GARANTIE QUE CE

SOIT À L'EFFET QU'IL POSSÈDE LES COMPÉTENCES NÉCESSAIRES POUR RÉPARER LE

PRODUIT OU POUR REMPLACER DES PIÈCES SUR LE PRODUIT. EN FAIT, LE FABRICANT ET/

OU LE DISTRIBUTEUR DÉCLARENT EXPRESSÉMENT QUE TOUTES LES RÉPARATIONS ET

TOUS LES REMPLACEMENTS DE PIÈCES DEVRAIENT ÊTRE CONFIÉS À DES TECHNICIENS

AGRÉÉS ET CERTIFIÉS PLUTÔT QUE D'ÊTRE EFFECTUÉS PAR L'ACHETEUR. L'ACHETEUR

ASSUME TOUS LES RISQUES ET RESPONSABILITÉS DÉCOULANT DES RÉPARATIONS QU'IL

A EFFECTUÉES SUR LE PRODUIT OU DES PIÈCES QU'IL A REMPLACÉES OU QUI SONT AT-

TRIBUABLES À L'INSTALLATION DE PIÈCES DE RECHANGE SUR LE PRODUIT.

VEUILLEZ LIRE CE QUI SUIT ATTENTIVEMENT.

Rouleau pour tube

Power Fist 8536708 Owner's manual

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