Tubing Roller
User Manual
8536708
Please read and understand all instructions before use. Retain this manual for future reference.
Steel, Copper and Aluminum Tubing
Materials Application
Rollers Included
1”,1-1/2”,2” O.D. Tubing
SAVE THIS MANUAL
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: When using tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage.
Read all instructions before using this tool !
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them
handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit
rust. Always lock up tools and keep out of reach of children.
5. Do not force tool. It will do the job better
and more safely at the rate for which it was
intended. Do not use inappropriate attachments in an attempt to exceed the tool
capacity.
6. Use the right tool for the job. Do not attempt to force a small tool or attachment to do
the work of a larger industrial tool. Do not modify this tool and do not use this tool for a
purpose for which it was not intended.
7. Dress properly. Do not wear loose clothing or jewelry as they can be caught in moving
parts. Protective, electrically non-conductive clothes and non-skid footwear are
recommended when working. Wear restrictive hair covering to contain long hair.
8. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear
8536708
2 For technical questions call: 1-800-665-8685
SPECIFICATIONS
Tubing Roller
1. This heavy duty tube bender is designed for bending steel,copper,and aluminum tubing.
2. Great for fabricating exhaust, roll bars, and more.
3. Bends tubing from 19//3/4” to 50.8mm// 2” diameter.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or
across running machines. Keep hands and fingers clear of the Roll Dies when operating.
10. Maintain tools with care. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Inspect tool cords
periodically and, if damaged, have them repaired by an authorized technician. The
handle must be kept clean, dry, and free from oil and grease at all times.
11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are
removed from the tool or machine work surface before plugging it in.
12. Stay alert. Watch what you are doing, use common sense. Do not operate any tool
when you are tired.
13. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any part
that is damaged should be properly repaired or replaced by
a qualified technician. Do
not use the tool if any switch does not turn on and off properly.
14. Replacement parts and accessories. When servicing, use only identical replacement
parts.
16. Maintenance. For your safety, service and maintenance should be performed regularly
by a qualified technician.
17. Workpiece may be sharp. After bending or cutting workpieces use caution. Be aware
of sharp edges or sharp shreds of metal that may be created. Use heavy duty gloves
when handling the workpiece.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
FEATURES
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8536708
a full face shield if you are producing metal filings or wood chips. Wear an ANSI approved
dust mask or respirator when working around metal, wood, and chemical dusts and mists.
15. Do not operate this tool if you are tired or under the influence of alchohol or
drugs.
Read warning labels if taking prescription medicine to determine if your judgment
or reflexes are
impaired while taking drugs. If there is any doubt, do not attempt
operate the tool.
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged.If any parts
are missing or broken,please contact the seller.
Tubing Roller
Note: For additional information regarding the parts listed in the following pages, refer
to the Parts Diagram.
work bench for mounting. The workbench must be solid, level and strong enough to
support the weight of the tool, the work material, and pressure applied to the tool during
bending. Use the Base (7#) as a template to mark the bench top. Drill four holes for
mounting bolts (not included), being careful not to drill into any hidden electric or
other utility lines. Mount the Base using bolts (not included), tighten securely.
1. Mount the Handwheel (17#) onto the Driving Shaft(18#). Secure the Wheel in place
using Bolt (26#). Be sure Handwheel and Driving Shaft turn freely, then tighten Bolt
(26#) securely.
2. This tool may be bench mounted, if desired. To bench mount, choose an appropriate
3. Before use, the correct size Rollers must be installed. Pull the Spring Clip (4#) from
the Shafts (10#,15# and 18#), Remove the Washers (2#) and pull the Shafts out of the
Rollers (10#,15# and 18# ) .
4. Select the correct Rollers to match the diameter tubing you will be bending . If your tubing
does not match th exact size of the available Rollers. use the Roller size just larger in
diameter than the tubing material.
5. Install the Rollers by inserting the Shafts ( 10#,15# and 18# ), being sure the Washers (2#)
is in place. Refer to the Assembly Diagram ar the end of this manual for correct assembly.
Fix the Shafts in place using the Spring Clips (4#).
FUNCTIONS
1. This tool is intended to bend mild steel, copper and aluminum tubing. It can be used for
bending exhaust pipe, water pipe and electrical conduit. Do not bend plastic or PVC pipe
with this tool.
2. This tool is includes three sets of rollers:small, medium and large.
3. The minimum practical bend radius for any tube varies with the diameter and wall
thickness of the tube. Extra heavy tubes can be bent to a smaller radius than thinner
wall tubes of the same diameter. In general, tubes of standard wall thickness should
not be bent to a radius less than 5 to 6 times the nominal tube diameter.
Tubing Diameter
Tubing Diameter
1”
1-1/2”
2”
5”
7-1/2”
10”
ASSEMBLY
8536708
4 For technical questions call: 1-800-665-8685
Tubing Roller
OPERATION
1. Place a wrench on the hex portion of the Adjustment Bolt (8#) and turn counter-
clockwise raising the Upper Die.
2. After raising the bottom edge of the Upper Die above the top edges of the
drive roller dies, place your piece of tubing into the machined cutouts of the roller
dies until it is contacting all three roller dies then tighten the Adjustment Bolt (8#)
3. Facing the handwheel, begin forming by feeding your tubing into the left side of
the machine while turning the handwheel to the right and tightening down gently
with the Adjustment Bolt (8#).
4. When creating tighter radii (such as the handwheel from this device) ,you may need
to spiral your work slightly to clear the body of the machine. This can easily be
fl attened after completion.
down 1/4 turn to put light pressure on the tubing..
CHANGING ROLLER DIES
1. Using a wrench, loosen and remove the Bolt (26#) and Handwheel(17#) form the
Driving Shaft (18#).
2. With a hex key, loosen the set screws (29#) on the chain Wheel (21#) ,then pull
the Chain Wheel (21#) and Chain (20#) off the Driving Shaft (18#).
3. Using a hex key, loosen & remove the two Screws (5#) at the top face of the Side
Plate (1#).
4. Unbolt the entire unit from the mounting surface and turn the unit on its side.
5. Using a hex key, loosen & remove the screws (23#) (closest to the driveshaft side)
attaching the Base (7#) to the Lower Roller Plate (12#).
6. Stand unit up on the Base (7#) and remove the two large Spring Clips (4#) and
washers (2#) from the Shafts (10#).
7. Pull the Side Plate (1#) out and over the Shaft (10#) and put it aside.
8. Carefully withdraw the center roller die Shaft (10#) by pulling it through the upper
rollr die and opposite side plate while removing the upper roller die with your
opposite hand.
K
J
9. Pull the left roller die an Driven Shaft (15#) from the Lower Roller Plate (12#) then
pull the Driving Shaft (18#) from the Lower Roller Plate (12#) and place them in a
safe location.
.01 You are now ready to instanll the size of your choice
.11 Reassembly.
Tubing Roller
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8536708
MAINTENANCE
PARTS LIST
BEFORE EACH USE ,inspect the general condition of the tool. Check for loose
screws,misalignment or binding of moving parts,cracked or broken parts, and any
other condition that may affect its safe operation. If abnormal noise or vibration occurs,
have the problem corrected before further use. Do not use damaged equipment.
Inspect tool for damage
Wipe off with clean cloth
Oil moving parts with a light oil
X
X
X
X
X
X
X
Maintenance Type
Before
Use
After
Use
Weekly
Monthly
Every 6
Months
Yearly
MAINTENANCE CHART
8536708
6 For technical questions call: 1-800-665-8685
Part No. Description Qty Part No. Description Qty
2yeK#612etalP ediS#10
1leehwdnaH#7101rehsaW#20
03# Top Plate
1niP#918pilC gnirpS#40
1niahC#0221wercS#50
2leehW niahC#1221rehsaW#60
4wercS#221esaB#70
8wercS#321tloB tnemtsujdA#80
09# "U" Bracket Top Plate
2tfahS#01
24#-02 1” Lower Round Tube Die
11# "U" Bracket Side Plate
12# Lower Roller Plate
1tloB#621eiD ebuT dnuoR reppU ”210-#31
13#-02 2” Lower Round Tube Die
1hcnerW yeK xeH#8201gniraeB#41
4werc
S#921tfahS nevirD#51
Tubing Roller
Driving Shaft
24#-01 1” Upper Round Tube Die
25#-01 1.5” Upper Round Tube Die
25#-02 1.5” Lower Round Tube Die
27# Hex Key Wrench
1
1
2
4
2
18# 1
1
1
2
2
1
PARTS DIAGRAM
27
28
23
24-01
24-02
25-02
25-01
1
12
14
15
10
11
13-02
13-01
14
7
5
6
21
18
17
5
6
2
6
5
9
14
3
11
8
1
6
5
2
5
6
12
16
16
19
20
2
2
22
22
4
4
4
4
26
14
14
14
29
29
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PLEASE READ THE FOLLOWING CAREFULLY
Tubing Roller
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16
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13-02
13-01
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25-01
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24-01
24-02
26
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DIAGRAMME DES PIÈCES
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7
8536708
LE FABRICANT ET/OU LE DISTRIBUTEUR PRÉSENTENT LE DIAGRAMME DES PIÈCES CON-
TENU DANS CE MANUEL EN GUISE DE RÉFÉRENCE SEULEMENT. NI LE FABRICANT, NI LE
DISTRIBUTEUR NE PRÉSENTENT À L'ACHETEUR UNE ALLÉGATION OU GARANTIE QUE CE
SOIT À L'EFFET QU'IL POSSÈDE LES COMPÉTENCES NÉCESSAIRES POUR RÉPARER LE
PRODUIT OU POUR REMPLACER DES PIÈCES SUR LE PRODUIT. EN FAIT, LE FABRICANT ET/
OU LE DISTRIBUTEUR DÉCLARENT EXPRESSÉMENT QUE TOUTES LES RÉPARATIONS ET
TOUS LES REMPLACEMENTS DE PIÈCES DEVRAIENT ÊTRE CONFIÉS À DES TECHNICIENS
AGRÉÉS ET CERTIFIÉS PLUTÔT QUE D'ÊTRE EFFECTUÉS PAR L'ACHETEUR. L'ACHETEUR
ASSUME TOUS LES RISQUES ET RESPONSABILITÉS DÉCOULANT DES RÉPARATIONS QU'IL
A EFFECTUÉES SUR LE PRODUIT OU DES PIÈCES QU'IL A REMPLACÉES OU QUI SONT AT-
TRIBUABLES À L'INSTALLATION DE PIÈCES DE RECHANGE SUR LE PRODUIT.
VEUILLEZ LIRE CE QUI SUIT ATTENTIVEMENT.
Rouleau pour tube
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