Syncrolite MX User manual

Category
Stroboscopes & disco lights
Type
User manual

This manual is also suitable for

Syncrolite MX is a professional-grade lighting fixture designed for use in entertainment applications. Automated functions include variable collimated spot to 20° flood, 14-channel DMX control, and high-speed venetian blind douser/strobe. The weatherproof powder-coated aluminum exterior and flyable or ground mount options provide versatility for various setups. With its powerful 4000W Xenon lamp producing 200,000 lumens, the Syncrolite MX excels in delivering bright and even illumination.

Syncrolite MX is a professional-grade lighting fixture designed for use in entertainment applications. Automated functions include variable collimated spot to 20° flood, 14-channel DMX control, and high-speed venetian blind douser/strobe. The weatherproof powder-coated aluminum exterior and flyable or ground mount options provide versatility for various setups. With its powerful 4000W Xenon lamp producing 200,000 lumens, the Syncrolite MX excels in delivering bright and even illumination.

TableofContents
Table of Contents
2 - Introduction – The Syncrolite System
3 - Features
3 - Technical / Power Specifications
4 - Fixture Overview
5 - Technical Overview
6 – Syncrolite Series 3 Profile Information
7 - System Cables
8 - Syncrolite Mounting
9 - System Setup
10 - Cable Drawings
11 - Metering Power
14 - Powering up the System
16 - Menu Functions
21 - Component Functions and Operations
23 - Lamp Installation
27 - Replacing the Reflector
32 - Replacing the Igniter
34 - Color Changer Cartridge Access and Removal
36 - Scroll Installation
38 - Scroller Troubleshooting
40 - Pan and Tilt Troubleshooting
46 - Replacing the Douser Motor
48 – Beam Motor
52 - Beam Drive Troubleshooting
53 - Cleaning and Maintenance
55 - Cleaning the Lamphead Air Filter
56 - Various Troubleshooting
1
Introduction
TheSyncroliteSystem
TheSyncroliteAutomatedXenonEntertainmentlightingsystemisdesignedforyearsof
troublefreeservicewhenproperlyoperatedandmaintained.Allcomponentsarearrangedin
anefficientpackageforeasymaintenanceaccesstoallowforconciseandsystematic
troubleshooting.Learningthebasicsofthisprocess,inadditiontoproperprogrammingand
operatingprocedures,isessentialbeforeattemptingtooperatethesystem.
Thismanualisdesignedforthefieldtechniciantousewhilesettingupandrunningashow.Itis
alsointendedforthemaintenanceofinstalledsystems.Thismanualdoesnotcontainall
informationabouttheSyncroliteAutomatedXenonEntertainmentlightingsystem.Forfurther
documentationortechnicalsupportcontactSyncrolite,LP.
SyncroliteEntertainmentTechnology
2025RoyalLaneSuite370
Dallas,TX75229
Phone:2143507696
Fax:2143508051
www.syncrolite.com
2
3
Features
Lamp: 4000WXenonproducing200,000lumens
Reflelctor: 10”customhighperformancereflector,99%reflective
Control: Standard14channelDMX
Operation: Optoisolatedelectronics,servomotoroperated
Pan: 540°variablespeed
Tilt: 250°variablespeed
Beam: Variablecollimatedspotto20°flood
Scroller: TriplevariablespeedgelscrollersforDicroTechHT™OmniColor™
mixingsystem,goboeffectsand10°,20°and30°VFL™lenses
Intensity:  Highspeedvenetianblinddouser/strobe
MountingOptions: Flyableinallplanesorgroundmount
ExteriorConstruction:Weatherproofpowdercoatedaluminum
TechnicalSpecifications
Weight: Lamphead,122lbs
Lamphead+case,302lbs
Dimensions: Lamphead,23”Wx27.5”Dx47”H

Ballast:  SyncroliteelectronicSBE38kballastormagneticSB35kballast
Power
Requirements: US‐3phase120Y20815A/Phase
Europe‐3phase230Y40010A/Phase
Asia‐3phase240Y41510A/Phase
FixtureOverview

4
TechnicalOverview
TheSyncroliteinstrumentsemploySyncrolitecustommicroprocessorsastheprincipal
componentsintheunitCPUforDMXoperations.EachXenonunithassevencomputer
controlledvariableparametersemployingservomotorswithattachedopticalencoders.Each
motorreceivespositionaldataviatheSyncrolitemotorcontrolmicroprocessoronindividually
correspondingmotordriversmountedintheelectronicsboxoftheunit.Thesesevenmotors
andmotordriverscontrol:
1. Beamsize
2. Douser
3. Scroller1
4. Scroller2
5. Scroller3
6. Pan
7. Tilt
5
SyncroliteSeries3ProfileInformation
MX,SXL,XL
1PanCourse
2PanFine
3TiltCourse
4TiltFine
5Douser
6Beam(0=wide,255=tight)
7Color
8CommandWord(43=lampon,85=off,169=reset)
9CommandExecute(86=setup,171=execute)
10Color2
11Color3
12Strobe(electronicballast)
13BeamOverDrive(0254=OFF,255=ON)
14(nothingatthistime)
OurcolorisachievedusingDichroTechThinFilmscrollablecolorinscrolls.Theframenumbers
canbeanynumberofframesupto11fullframes.
6
SystemCables
DMXCables
AllSyncroliteproductsuseDMXprotocol.WerecommendamaximumDMXcablelengthof
2000’,thoughthesystemwilloperateupto1milefromtheDMXsourcewithqualitycableand
aDMXsplitter.ForarchitecturalSeriesunits,Syncroliteprovidesa6wayand12wayDMX
splitter.ThesearenecessaryinsystemsinwhichSyncrolitestatusmonitorproductsareused
normallyinlargefixedinstallations.
ACPowerCables/Feeder
SyncrolitepowerdistrosacceptstandardCamlocfivewireinput(3phases,ground,neutral)and
distributeoutputtoSyncroliteballastsvia8/5wirewithaHubbelltwistlockconnector.Euro
powerdistrosacceptPowerlockmainsinputsandareequippedwithgroundfaultprotection.
CAUTION:makesureyouusethecorrectcolorinputwiththecorrectoutput.Failure
todosocouldcauseafireorotherseriousinjuries.
LampheadPowerCables
DClamppowerisprovidedbetweentheballastandlampheadviaapairofCamlocconnectors
on#1AWGentertainmentcable,tripedwithaproprietarySyncrolitecableemploying9pin
AmpmaleandfemalelineconnectionsprovidingdataandACforrobotandelectronicspower.
STSerieslampheadsinfixedorpermanentinstallationscanalsobehardwiredviaappropriate
cablingandconduit.

ACPower
The8/5ACprovidespowerfromthedistrototheballast.Itcontainsfiveinputs(3phases,
ground,neutral)anddistributesoutputtotheballastswithaHubbelltwistlockconnector.
Tail
Thetailswillnormallybehangingdownfromthegeneratororhousepowerforyoutoconnect
thefemalefeederintothetail.
7
SyncroliteMounting
MX4fixturesareweatherproofoutdoorfixturesandmaybeflownorgroundmountedusing
certifiedmountinghardwareandproperESTAsafetyprocedures.
Flown
Syncrolitesaredesignedtomounttostandard
20.5”or12”trussviafour2”halfcouplers.A
safetyisprovidedwitheachunit.Ballastsareon
thegroundinindividualcasesorracksandmaybe
placedupto200’fromthelamphead.
Raked
Forcertainstadium,architecturalorevent
applicationsitisdesirabletogroundmountthe
MX4witha3045°forwardrake.Thisallowslight
cuesamoreacutedownwardangletocoverallofa
performanceareaandstillretaintheabilitytodo
beameffectsandballyhoosinthesky.Units
mountviafourindustrystandard2”halfcouplers.
Ballastsareonthegroundinindividualcasesor
racksandmaybeplacedupto200’fromthe
lamphead.
GroundMount
SyncrolitesmaybegroundmountedtoaSyncrolite
groundmountbasewhichconnectsviafour
industrystandard2”halfcouplers.Ballastsmaybe
placedadjacenttoorremoteupto200’fromthe
lampheadsinindividualcasesorinracks.
8
SystemSetup
9
CableDrawings
10
MeteringPower
CAUTION:Syncroliteballastsarehighcurrentdevicesandcarelessnessmayresultin
electrocutionordeath.Donottouchtheterminalsorheatsinkswithyourhandsor
withanoninsulatedmetallicinstrument.Donotallowanyconductivedevicetobridgethe
terminals.
Itisessentialthatpowerismeteredbeforepoweringupthesystemandthatthetapsareset
correctly‐particularlywhenoperatingoverseas.Syncrolitepowerdistrosprovidetestpoints
formeteringincomingpower.Beforepoweringupthesystem,confirmthatCamlocsarefirmly
seatedandtwistedtofulllockingposition.
AllSyncroliteballastsarebreakerprotected.Intheeventthatthebreakertripsimmediately
determinethesourceoftheinterruptionofpowerorphaseimbalanceandcorrectthe
problem.Oncetheproblemiscorrected,resettheunitbydepressingthephaseimbalance
resetswitchontherearoftheunit.
11
(PhaseImbalanceSwitch)
Syncroliteballasttapsmaybesettoaccommodateavarietyofvoltages.Toconfirmthatthe
tapsettingsarecorrect,meteramperageandvoltageandcalculatewattage(AxV=W).
Amperagemaybedeterminedbyuseofanampprobeclampedaroundthepositiveofthe
lampheadcableleadfromtheballast.
12
Ifcalculatedvoltageishigherorlowerthanexpected,resetthetapsforthevoltageinyour
location.
13
PoweringUptheSystem
ProperinitializationiscriticaltosuccessfuloperationsoftheSyncroliteproduct.Weadvisethe
operatortocarefullyandsystematicallyfollowtherecommendedstartupprocedures.Ifthere
isaproblem,itusuallystartshere.
OnlycertifiedSyncrolitetechniciansorpersonneltrainedbyacertifiedSyncrolitetechnician
shouldcarryoutsystemoperationandmaintenance.
Onceyoursystemisproperlysetup,werecommendthefollowingsteps:
1.Powerup.Allunitswillinitializeuponpowerup.Theunitswillnotstrikeuntilastrike
commandisgivenfromtheDMXcontroller,laptoporfromtheonboardmenu.
Atthispoint,eachunitshouldhavefansrunningandbeinthehomeposition‐50%panand
50%tilt‐withallmotorsactiveanddouserclosed.
Checkeachunit’sIDandmakeanoteofitschannelnumber,itsphysicalpositionorlocationin
thelightingsystemanditscorrespondingACdistrochannel.Ifnecessary,makeawrittenchart
orconsolemapofthisforeachshowtoeliminateconfusionbetweentheACdistrochanneland
thecontrolchannelnumber.TheunitsIDcanbeanynumberfrom136astheoperator
requiresforprogramming.Thefixtureshavedigitalswitchesontheskid.
2.TurnonyourDMXcontroller‐checktomakesuretheproperDMXprofilehasbeenloaded
intothecontroller.
3.Youmayturnoneachindividualunitatthedistroandwatchitgothroughitsinitialization
routine.TheSyncroliteunitshavespecificcalibrationroutines.Thecalibrationroutinewilltake
14
eachofthesevenmotorstoitssensormarksandtothehomepositionaftercalibration.The
calibrationroutineusuallytakes30seconds.
4.Ifaparticularparameterdoesnotcalibrateproperly,issuearesetcommand.Maximum
timeoutforafunctionis2.0minutes.Afterthis,ifaparameterisnotcalibratingyoushould
refertotheTroubleShootingSection.
5.WATCHANDLISTENCAREFULLYASYOUSTRIKEEACHUNIT‐YOUSHOULDHEARTHELAMP
TRYTOSTRIKE
Ifanyunitdoesnotproperlystrike‐thenreset.Iftheunitstilldoesnotproperlystrike‐
refertotheTroubleShootingSection.
DuetothehighvoltagesurgerequiredtoenergizethearcinaXenonlamp,ourmicro
processorshutsdownmomentarilyduringlampstrikeandthereafterreinitializesthe
systemtocounteractanylossoffunctionintheprocessorcausedbytheRFgenerated.
6.Whenalllampsarestruck,eachuntilwillcalibrateinthehomeposition.Atthistimethe
lampwillgotowhateverDMXisbeingsenttoit.Youcanselectchannelsandtestthe
individualmotorfunctions(color,beam,douser,panandtilt)attheconsoleforeachunitto
ascertainifallunitsarereceivingandrespondingtocommands.

15
MenuFunctions
Diagnosticfunctionsareaccessedviathemultifunctionbuttonsandliquidcrystaldisplayonthe
electronicsboxofthelampheads.
Onpowerup,thedisplaywillread“CALIBRATING”anddisplaythesoftwareversion.
Oncecalibrationiscomplete,“CALIBRATING”willbereplacedwiththeunitID#,whichwillbe
anintegerrepresentingarangeofDMXorunit#’s,thenumberofwhichchannelsis
determinedbythetypeofunit.
12345
Toaccesstheonboardmenu,simultaneouslypressbutton1and5.Thefirstscreenshould
read“SETID”.Buttons4and5willmapto(+)and()inthedisplaywindow.Usebuttons4(+)
and5()toincreaseordecreasetothedesiredvalue.
16
Oncethedesiredvalueisset,usebutton3,whichmapsto“BACK”inthedisplay,toreturnto
operation.
Selecting“Nxt”fromthe“SETID”menuwilltakeyoutothe“MOVEMOTOR?”menu.Pressing
button3,whichisnowmappedto“YES”,willtakeyoutothemotorcontrolmenu.Usebuttons
1and2toselectthedesiredmotor,andbuttons4and5toinputthedesiredvalueforthat
motor.
Whenyouarefinished,pressbutton3“BACK”toreturntothepreviousmenu.Thenpress
button2“Nxt”toproceedtothenextmenu.
17
Thenextmenuisthe“CALMOTOR?”menu.Pressingbutton3,whichisnowmappedto“YES”,
willtakeyoutothemenu.Usebuttons1and2toselectthemotortobecalibrated,button4
“GO”tocalibrateandbutton3“BACK”toreturntothepreviousmenu.
Selecting“Nxt”bypressingbutton3takesyoutothe“OFFSETMOTOR?”menu.Thismenu
allowsadjustmentofbeam,panandtiltforprecisealignment.Againpressingbutton3“Yes”
willtakeyouintothemenu.Thetoplinewilldisplaytheparameterbeingadjustedandthe
percentageofoffset.Buttons1and2areusedtoscrollbetweenbeam,panandtilt.Buttons
4(+)and5()willadjusttheoffset.Oncetheadjustmentsarecompleted,usebutton3“BACK”
toreturntothepreviousmenu.
Selecting“Nxt”againwilltakeyoutothe“LOOKENCODERS?”menu.Selectbutton3“YES”to
enterthemenu.Thismenuprovidedalistingofeachencoderanditscurrentnumericalvalue
andcanbeusedtoverifyfeedbackfromeachencoder.Thismenuactsasamonitorofencoder
functionandnoinputoradjustmentispossible.Allmotorsaredisengaged.Youcanmanually
18
moveanyaxistolookforencoderfeedback.Youwillnotethatthereisnobuttonlabeledas
“BACK”.Usebutton3toreturntothepreviousmenu.
Thenextmenuisthe“RESET”menu.Thisallowsyoutoreinitializetherobot.
Thenextmenuisthe“STRIKE/KILL”menu.ThisallowsyoutostrikeorkilltheXenonlamp.
Selectbutton3“Yes”toenterthemenu.Inthismenu,selectingbutton4“GO”willeitherstrike
orkillthelamp,dependingonitscurrentstate.Selecting3“BACK”willreturnyoutothe
previousmenu.
19
Thefinalmenuisthe“LOOKDMX”menu.Selectingbutton3“YES”takesyouintothemenu.
Thismenuisalmostidenticaltothe“LOOKENCODERS?”menu,exceptthatthevaluesgivenfor
eachfunctionareDMXvaluesbeingtransmittedtotheunit.Aswiththe“LOOKENCODERS?”
menu,thereisno“BACK”button.Pressbutton3toreturntothepreviousmenu.
The“Prv/Nxt”buttonswillalwaystakeyouthroughallotherpossiblemenus.Thenumber3
buttonwillalwaysrepresent“YES”or“BACK”takingyouintooroutofagivenmenu.
20
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Syncrolite MX User manual

Category
Stroboscopes & disco lights
Type
User manual
This manual is also suitable for

Syncrolite MX is a professional-grade lighting fixture designed for use in entertainment applications. Automated functions include variable collimated spot to 20° flood, 14-channel DMX control, and high-speed venetian blind douser/strobe. The weatherproof powder-coated aluminum exterior and flyable or ground mount options provide versatility for various setups. With its powerful 4000W Xenon lamp producing 200,000 lumens, the Syncrolite MX excels in delivering bright and even illumination.

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