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Legacy Stoves VF2500, VF2500 Plus Installation And Operator's Manual

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INSTALLATION AND OPERATOR’S MANUAL
READ THIS MANUAL BEFORE INSTALLING OR USING YOUR LEGACY STOVES FURNACE


Approved for use in the US.
If this Legacy Stoves
TM
product is not installed correctly, a house
fire may result.
For your safety, follow installation directions precisely. Contact local
building or fire officials about restrictions and inspection
requirements for your area. Contact your local authority (such as
the municipal building department, fire department, fire prevention
bureau, etc.) To determine the need for a permit. Do not install in a
mobile home.
Keep chimney and chimney connectors clean and in good
condition.
Please read this entire manual before you
install or use your new furnace. Retain
these instructions for future reference.
Failure to follow these instructions may
result in property damage, bodily injury, or
even death.
LEGACY STOVES, A DIVISION OF:
ALTERNATE HEATING SYSTEMS
2393 LITTLE EGYPT RD
HARRISONVILLE, PA 17228
717-987-0099
WWW.LEGACYSTOVES.COM
EMAIL:SUPPORT@LEGACYSTOVES.COM
Record Model and Serial Number Below:
Model:
Serial Number:
Date of Purchase:
REV-160413
- 3 -
- 4 -
Table of Contents
Introduction..............................................................................................................................................................7
Safety Considerations..............................................................................................................................................8
KEEP CHILDREN AWAY – MAY CAUSE SERIOUS BURNS............................................................................8
FUEL/FIRING WARNINGS -.................................................................................................................................8
Additional Warnings and Notices............................................................................................................................9
Carbon Monoxide (CO) Awareness......................................................................................................9
Chimneys and Venting...........................................................................................................................................10
Technical Aspects of Chimney Performance...........................................................................................10
Barometric Damper.................................................................................................................................10
Venting Guidelines...................................................................................................................................11
Combustion Air (Make Up Air)...............................................................................................................11
..................................................................................................................................................................11
Types of Chimneys..................................................................................................................................11
Masonry Chimneys.............................................................................................................................12
Prefabricated Chimneys......................................................................................................................13
Common Chimney Problems...................................................................................................................14
Chimney Connections..............................................................................................................................14
What to Do if You Have a Problem.........................................................................................................16
If you have a chimney fire:.................................................................................................................16
Smoke puffs out of the furnace:..........................................................................................................16
Furnace Installation................................................................................................................................................17
Clearances................................................................................................................................................17
Assembly................................................................................................................................................................18
Mounting the Blower, Blower Bracket and Filter box............................................................................18
Floor Protection.......................................................................................................................................20
Furnace Operation..................................................................................................................................................20
Fuel Specifications...................................................................................................................................20
ESP (Exhaust Sensing Probe)..................................................................................................................20
Circuit Board...........................................................................................................................................20
Operational Control Panel.......................................................................................................................20
Status Light Error Messages...............................................................................................................21
Circuit Board Dipswitches..................................................................................................................21
Feed Rate Adjustment.........................................................................................................................22
Mode Selection...................................................................................................................................22
Temperature Dial.................................................................................................................................22
Blower Speed Adjustment...................................................................................................................22
Firing the VF2500/VF2500 Plus..............................................................................................................22
Before Your First Fire.........................................................................................................................22
Starting Your First Fire........................................................................................................................23
Slide Baffle Operation.............................................................................................................................23
Fire Characteristics..................................................................................................................................24
Maintenance...........................................................................................................................................................25
Ash Removal...........................................................................................................................................25
Weekly:....................................................................................................................................................25
Every 3 months:.......................................................................................................................................25
Annually:.................................................................................................................................................25
WARNING- Risk Of Fire:..................................................................................................................25
Hopper Maintenance................................................................................................................................25
Pusher Block Maintenance......................................................................................................................26
- 5 -
Filter Installation and Replacement.........................................................................................................26
Wiring Diagram.....................................................................................................................................................27
Troubleshooting.....................................................................................................................................................28
Feeding Problems....................................................................................................................................28
Gas Odor Problems..................................................................................................................................28
Stoker Control Troubleshooting.............................................................................................................................28
Duct Work..............................................................................................................................................................29
Specifications.........................................................................................................................................................30
Parts List - VF2500................................................................................................................................................31
Index to Images on Following Page........................................................................................................31
Additional Ratings...................................................................................................................................31
Warranty.................................................................................................................................................................33
LIFETIME LIMITED WARRANTY......................................................................................................33
WARRANTY COVERAGE:..............................................................................................................33
WARRANTY PERIOD:......................................................................................................................33
WARRANTY CONDITIONS:............................................................................................................34
WARRANTY EXCLUSIONS:...........................................................................................................34
LIMITATIONS OF LIABILITY:........................................................................................................34
Service and Maintenance Log................................................................................................................................35
Service and Maintenance Log................................................................................................................................36
- 6 -
Introduction
 !"#"$%&''$ ()

%(
&"!"$*+%(%" ,"%(&'"-"
%(&' ".%%/ ,)-(%"&'%(
$%&$*"(%&(&"&("$(&-
0!"1-#(&'(&("#"( ".
!"$*2! %)!"(%"3(&"'"&' "
.%(&'##&$/$($( "'$ ()

"*.(%&("$(& .&%)
-  "!."-(%$-!"(4 &' "
.!"$*
- 7 -
Safety Considerations
+&(%(%5$#(&!("(#"&$"&'%(
!"-.6"/""-)&'%/(%01-"
%0#($*)"&('$ ()
!"$($%&- .&(%%&(" !."!(*
KEEP CHILDREN AWAY – MAY CAUSE SERIOUS
BURNS.
2
7*87*728+9*
2:+2278*
722782;2*
FUEL/FIRING WARNINGS -
8;<27=8<8
7228
>7?2*:89:
22978*8
:;:;/;2/72/82
;22//2/*
@2/72
2A98*7
2B28++97
+722*
CAUTION! NEVER USE GASOLINE,
GASOLINE-TYPE LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID,
OR SIMILAR LIQUIDS TO START OR
“FRESHEN UP” A FIRE IN THIS HEATER.
KEEP ALL SUCH LIQUIDS WELL AWAY
FROM THE HEATER WHILE IT IS IN USE.
WARNING: DO NOT INSTALL A FLUE
DAMPER IN THE EXHAUST VENTING
SYSTEM OF THIS APPLIANCE. DO NOT
CONNECT THIS UNIT TO A CHIMNEY FLUE
SERVING ANOTHER APPLIANCE.
CAUTION! FAILURE TO FOLLOW THE
INSTALLATION INSTRUCTIONS IN THIS
MANUAL, OR USING MAKESHIFT
COMPROMISES DURING INSTALLATION
MAY RESULT IN PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH!
DO NOT USE CHEMICALS OR FLUIDS TO
START A FIRE!
DO NOT BURN GARBAGE OR
FLAMMABLE LIQUIDS SUCH AS GASOLINE,
NAPTHA, OR ENGINE OIL!
HOT WHILE IN OPERATION. KEEP
CHILDREN, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS.
WHEN INSTALLING IN A TIGHTLY
CONSTRUCTED HOME, A SOURCE OF
FRESH AIR TO THE ROOM MAY BE
NECESSARY FOR PROPER OPERATION OF
THIS APPLIANCE.
27
:28C:2:
*7C:2:
@822DE?2
72:@8/8E?728*
2222DE?
:2:+/F?722;
8:2:2
22GH?+92
72*
722:8
729:282;C*H
228*
+2;2772978/
;972
82*7;@2
8:*2288
78:28
+72822*
27+27
9:2;7<
- 8 -
Additional Warnings and Notices
Carbon Monoxide (CO) Awareness
"0-5&/"!""(/&$"/
"'(%(&#"$"&'$-0(&!
$(%"!*!-"(5&$$0
!(*)(%'%(%&!"$&&'(0
!#&0/&(&&-#"(((%( &(
($("*&&("!"&/'/"..*
&(#$&6$ %)&""&'%("(%&"*
"!"/&(&0((&((%($("((0(#
)"(%"(%(%$&&'&-($("*
($("")" &(&)- 
"-!"!-(%"(%"!"-"$
(%"(%(%!"$$%$"".-."
5%(*2!(%"-
D* 2$")(&(&0 #&'.&."
"*
* "(%!"$""$
($%*
G* %$!"$!""-#"(&*
F* %$!"!"-*
* 7)$$#(5&((%0&&'(&(%
$!"(%"-&&$)""
"-&*
&##&$&##")!"&((&&(
%#*
NEVER SLEEP IN THE SAME ROOM WITH
ANY COAL BURNING HEATER!
Note: Freshly delivered coal is typically
watered down to minimize dust when
loading and unloading. Wet rice coal does
not flow as well as damp or dry coal, and
may bind or bridge in the hopper. We do not
recommend loading your hopper with wet
coal. If you must burn wet coal, the feed rate
will likely need increased, in order to get the
same size fire. As the wet coal in the hopper
dries out, the feed rate will need decreased
to avoid over-feeding. Using wet coal, in an
emergency, will likely not damage your
furnace as long as it is hot and burning at
the time. The damage is caused when the
hopper has wet coal in it when the furnace
is cold. This will cause rust and corrosion
which is considered neglect and will not be
covered by the product warranty.
Note: Always empty the hopper when not
burning for more than a week. When left
standing for long periods with wet coal, the
pusher block will rust and corrode, causing
it to seize. If the stoker is then turned “on”,
damage to the pusher assembly and feed
motor will result. This will be considered
neglect and will void the warranty on those
parts. Always check to see if moving parts
are free before using if the unit has not
been burned for a period of time. This can
best be determined by shaking the adjuster
rod.
- 9 -
Chimneys and Venting
Technical Aspects of Chimney
Performance
)&$$--("&&-"&'
(%($%&$#"!"-$!$%&- *
--("&&("-(!"-"&'(%
#""!&3&'*8"!(&-"0 
$%$&'!"'(&)#""/$-#"((%
-0&((-#%"&$#""*'--("
$&(!'(06.&(%&3&
-(&!"(!-"&'$'&(.%&$%
(%&3&)$0-"*2!--("
."$$((C!"$%&- .&(%C
!"$$(&/(%(%"!(&(%$%&- %
5"('%#""I"#J'&((%.("&
(%--("($&((-)((C*H&$%
&(%(0*"&((0#"($/&-&(
-5&--"!((KD*!0"-("&$-#"
- 0"3&"*
Dwyer Manometer
-"(%"!(/"&%&(%$$("
#&#1$%"!(-(""--("*
"-#"(&'"&'&(0(!("
-&&--G-&(0"*"!("&'&0(
(DE?#!"-(%$("!(%L((/&(%
$$("#&#*8"&%&(%#&#!"(%-("
(0/6&(.&(%$"."&&$.%
.&(%(%((*&"(/$%$(%"!(0)(%
0"-("&$-#"I&!&(J*$%$&(0.
(%0"-("&$-#"- "-#"
4(-((.%"&(#(#")((%"!(
!"-'&'%&'%"(%C*D&$%!.("$-*2!
(%$%&- &&$#0!## &'(%"3&"
"!(/&(.&(0&-#")*(%$(&
--%&- "0-!"-"&!"-(&*
Barometric Damper
0"-("&$-#"&)&$(%(."-
&"(("(%$%&- /0 #&'(%&"&(
(%%("*%("$%&- $-0&(&(%(
"!(..&$$& #"$-""!((%
&&"*5$&)"!($(0"&'(!
$("5$&)%(#"$(&*2(.&
("$M$&$ /-"%(.&#'&'
#(%$%&- *0"-("&$-#"&
$6"%("(&-&(-5&--"!((C*D
$-&$%*0"-("&$-#"(0
(%-&-("(%()$"*2(&(0
&(&(%$%&- $$(&'#&#%.
0./(&&N&'&(%()#&#*
2(&&-#"((($%$(%$%&- "!(.%
(%$%'(""!(1&'"
$""$(*%'- 0.%("&(&&'
!"-.&("%(&'(--"%(&'I-(&$
.("%(&'J*-(!"!(.&$%'!"-
((%5(*2(&($--(
"!(&$"&."-"(-&(&(%
"$--C*H(C*D&$%!.("$-*
Barometric Damper
- 10 -
+% -"(%"!(/&(&0(&!(%
!"$%0#"(&'.&(%M$&((&-!"
(%!"$$%&- (."-#*:"&'!"(
((%&"( -&(.&#")&!"(%&*"!(
"&'&0((DE?#!"-(%$("!(%
L((/&(%$$("#&#*8"&%&(%
#&#!"(%-("(0/6&(.&(%$"."
&&$.%.&(%(%((*
Venting Guidelines
9"'$ ()%(C&"!"$-(0)(
(&(,.#"(L*&-(0&>
?$%&- *2!(%$%&- &&(-!$("
$%&-/&(&((0(%H&$%&&-("
!"(%*$%&- -(0
$#0!#")&&'"!("&'!((C*H?
.("$-"!(-("/&""(!$(&
#"#"*
-&&--"$--%&'%(!"&!
$%&- &DH!(!"-(%!"$$"*
$%&- -(0(.!(%&'%"(% (%&'
.&(%&(!(*2(-(5((%"!(0)
(%#&(.%"&(&("$("5&((%"!&*
The three foot, two foot, ten foot rule
2""(%)#"#" #"(&'&!
%(&' (-/(%$%&- -(0$#0!
#")&&'(%$" "!(*-&&--"3&"
"!(&C*H&$%!.("$-I+J*&-(
0-"&'"!(''*2!(%$%&- 
$(## (%&$(("!(/(%!"$.&(
#"(#"#" *0"-("&$-#"- 0
#"#" 4(($-#(!"5$&)
"!( *
Combustion Air (Make Up Air)
&"L.(%"'%(% (-((%
$%&- -(%(5 '&)&'(%%-
.&$"(5 '6$&(&!(%&&"&("#$*
3($-0(&&"&$"&(&$!"(%
#"!"-$! "%("*"& M$&(
'&"%-(#")&!"(%&/0(&.C
&(%-&(- 0$" (#")&
&(&(&&"&((%%-*-0(&&"
$0#")&.&(%$(((%(&*)"
)($0*
The airflow through the system and
out the chimney means that oxygen
is leaving the home and will create
an oxygen deficit if this air is not
replaced.
Types of Chimneys
$%&- &!(%-(&-#"((/ (
-('$(-&"(#"(&! 
&!0"&'%("&((&*+%"
5&(&'$%&- &/&(-(0"''%(
#")&"!(3(!""-)&''
#"$(!$-0(&*
"-DDDG
D* $"C$(&"!(%$%&- 
 (--((0(%(%(!(%L
$"*
* %&-  (-.%&$%"$-#( 
&("0.(%"!&-(0-"
(%(%"(&-(%$"C$(&"!(%
L$"IE*G&
@GOEF*E&
J*
G* %&-  (-.%&$%"5#((%
5("&""-"&0.(%"!
&-(0-"(%(.(&-(%
$"C$(&"!(%L$"IE*G&
@OH*&
J*
- 11 -
7:8
2+729*8
72729
2;772;82*
8>7?
:2827
2*228
287*
27729:
>?729/2;82;
8822*
729>:?
;282
872:28:9722
2;98*
""(%"( #!$>?$%&- 
D* " .&(%(&&"/(&$0"&$"
(*2(-(0##"('")
!(&*
* 2(/-!$("$%&- /&("
$"(&60 (&(('$ *
G* "&#C.-($>?$%&- /&("
$"(&60 (&(('$ *
The chimney selected must comply
with the requirements for type HT
chimneys with UL 103 or ULC S629
ratings. Do not use makeshift
compromises during construction.
2! "-" $%&- %(0!"
-(&-/%)&(&#$(0 3&6#"*2!
&("$"(&6-!$("$%&- &(0/
-$"(&&(&&(&$$"$.&(%(%
-!$("",&("$(&$((
$*
Masonry Chimneys
2! #&'#"5&(&'-" 
$%&- /%)&((%"'% &#$($*
 !(.%&$%-(%$%&- !
0-(0"#&"#"&"(*$
&$&-#"#"%&'%(/("$("!$(/0$'/
&3($"$($-0(&0/
#&'&((%""-!(%%/&'!
$"("-'/"0($C(
"/"0$!&"*
+%$$(&'(-" $%&- /)"
#")&&"("*&"(/.%(%"(%$%&- 
$$("&)(((%$%&- (%"'%(%&-0
"0"$%#&#/&(%"-(#0 (%&"
"!$!(%$%&- &"/0(%-(06"- 
$-(&#$.&(%"!"$(" $-(*I(%&-0
&-" #&#.%&$%&&"((%"'%(%
$%&- ./&!"3( (%#"!""-(%P
0"$%#&#&#&$!(#&#(%-
. *J2/0"$%#&#%"&'"
#"("&($&(6"- &((%"!"$("
$-(*2&(%"$/(%$%&- $$(")(
((%$%&- (%"'%(%(%&-0"0"$%#&#*
.#C(%"'%&!"-(&&(%$(&
()#&#*
- 12 -
Prefabricated Chimneys
+%)(&' "0&"&'#"!0"&$(
$%&- /0"($($($0&&'$
(%"&(&/(!.(%-!$("",
&("$(&5$( * (%-!$("",
#"(P(-%&!(&((&($%&3*
#"!0"&$($%&- -(0(((&(%"(%
**"&%&'%C(-#"("("/DG
"CHQ*9"-!$("$%&- - 
$(&-"#"((%&%.&(%03(
&'"-*2$"3&"&(-& "
&((&*$%&- $#IJ")(#"&
.!"-("&'(%$%&- *##")
$%&- I:J&"3&"!"(%
!"$*+:IJ-(
0# !"##"(#"-!$("",
"$--(&*-!$("",+##"(&(
I8J.&$(&"3&"&(-!"##"(&'(%
$%&- *$%&(.&$((%&&)&&(-
#"$%#"( *:1-#I/$(&
-"/0($($#(%.J.!"
$&'*&&%&'"IJ#")&&&.
#"($(&*+&-0I;J#")&!""3&"
$"$0(.(%$%&- #&##&'(%"'%
L--0.*%&- $("I7J-(
0##")&'./".$"$#&#/
&(.&(%"3&"$"$&#$*!
:"$I2J&"3&"!"$%&- (%(5(-"
(%$"(&&($/"!"$0 (%
-!$("",&("$(&/!"-(%"!*
!$("$%&- - !("0&(&>(.&(
$?($%4&(/0(A&(:IAJ&(&
"- "3&"($"#&#((%4&(*
##")%&- &##("IJ&"3&"*
&&'##"(IJ.&#")&("$("##"(!"
(%$%&- &( #&$ #"(!&((%(&$
&(-(%(-&(&"3&"$"$(
L--0*("-"IJ/4(0
%&'IJ#")(.("!"-("&'(%%-0
"&'.(%(&!(%$%&- *&(&
&(-"&(IJ#")&&(&-(&'##"(
"6"#"($(&((%"!4&("(%""!
$-#(*
- 13 -
Common Chimney Problems
2""(%)#"#" #"(&'%(&'
 (-/(%$%&- (0$#0!#")&&'
M$&(/0((5$&)"!(*##"$%(
&-#")&'"!(&5&(&'$%&- - &$
"-"!(%!.&'"&&'$%&- %&'%(/
&'"$%'&'(%L&"/"$(&'
&R"(( !$#(0#$(%(#!(%
$%&- *!"&M$&("!(&$I0(
"(&-&((J(%!.&'
D* &'$%&- C&"&'&"
61&'$("/4&("-&
$$("#&#"($"#"#" /
$"$"(%"!$(&-" *
* %&- (0$*
G* 2-#"#"$%&- %&'%(C%&- (
5((M$&(%&'%(0)(%"!
&*I--0"(%G!(*C!(*CD!(*"J
F* 0("$(&&(%$%&- C"(%
$%&- %0$*8&R"(&-
%)0.(0&(&$%&- *
* ""(%"(#'"#%&$0""&"C"
(%("("(%(%%$$(%&"
$""((L...")"(%#!
(%"!*&.(.R$(
(%$%&- *&$0$0 
4$(0&&'"("$("*2($)
0!"-&R"(#(%-("$("*
H* 2-#"#" &NLC-!$%&-
&&$#0!-)&'(%)-!&"
$" *"'!L$%)
("0."-&'#($"((%$"
#."L.*
S* %&- R(CR($%&- %0
)&&!#&0*( $(%R(
R$("!(/&(&#$!"0"&(
$$()"(&-*
E* - 0.CL$$("%
-"(%(.0.&&(*-(&-/
#&')"$%&- #"!"-$/
0.$0(- *
Q* (%"&'C-"(%%(&'
##&$%)(&(&'L*
2!-&0")#M'(!(%()"
$$(&'#&#/&(&& (%((%"&&.&(%
"!(*)&.(%0)&(!"#((&$*2!
"!(&5$&)/")&.&("$(&&(&'
0"-("&$-#"*
Chimney Connections
%&- $$("%(#(%"'%
1&$""!#$/$("&-&"$$#$/
"L""$&&'*+%"#'(%"'%./"
#"(&(&!$-0(&0$("$(&&$" /(%
&((&%$!"-(C:GH/
2((&!"&CC:"&'##&$
3&#-(*
+%$$(&'(%L#&#((%!"$/(%
6"($(&%0&(&&(%!"$
$"*2(%0$"((%$".&(%/((/
(%"$".""&)(*8(#(%$$("#&#
(%"'%."$&&'.&(%(6"($%$&'.&(%
"$$*2!./ ##")#C
(%"'%-(%*
Stove pipe passing through wall
- 14 -
Note: Chimneys need regular maintenance
and cleaning. If a chimney is not cleaned on
a frequent basis, it will affect draft, as well as
be a contributing factor to a potential
chimney fire.
U.S. Wall Pass-Through
Canadian Wall Pass-Through
J$$(&'#&#-((0(%H
&$%&&-("!F''"%)&"*2(&
"$--(%()"L$$(&'#&#'(%
0#((-&&--* %"&N("-(
##."(."(%$%&- /.&(%-&&--
"&!DF&$%#"!(*-&&---0"!
0./#"!"0 -"(%(./(-(%
$%&- $$(&*
:J$(&'#&#4&("(0$".&(%
$".I#"!""J"##"&)(*''($(&
!"!("&((%DFE,$$#&(&*
!"$(" $-(- 0(()$%&- 
$"($"(%$$(&*#&-&(%(
&-0 - 0#"&&$ /(%((%
$%&- $$(&'#&#- 0$
&#$(*
J" %&- $(&C-&&--
!D&$%!&-" &"3&""E
&$%(%&-0&!(%#&##(%"'%$-0(&0
.*2(&$$#(0(&(
#"!0"&$(.#(%"'%*2!$%#
(%"'%&/(%$-#($-#"&&'
$-#(#(%"'%&(-(0&$/#"
-!$("","$--(&*
8J" &"#$%&- $(&C2
-&((&/$$-#&($%&- "&'& 
!"-" 6"#$- 0*
$%&- -(0&.&(%(%!(%%(&'
##&$&-&/&$&'-&&---5&--
&N*&&'.&$-# .&(%!(%
!.&'
T L&&'$-# &'.&(%(%"3&"-(
!GD"3&)(*
T&($%&- &&' (-$-# &'.&(%
DSSS*
T$(" C0&($%&- "$%&- &(&(
!"&((&.&(%&-" $%&- *
T(%"##")-("&(%(.&"&(
$""&/"&/!(&'/"$"$&'!"-L
'$(((-#"("#(D/EU*
IQEUJ
- 15 -
Note: All horizontal runs of venting must have a
minimum of 1/4 inch of rise per foot of length. Use no
more than two 90° elbows in the connector.
2(&"."0(!"-&(&&''
"!(*2&(&((%"3&"-(!&(%
#")&#"'"#%/&(&&-#"(((0."(%(
$"$-(0-(/&$&'(%!"-(%
$%&- $$("($-0(&0*8(!"'((
&$L"#"($(&& "#*I"$
""($(&J&$- 6"#$%)
5#.-(("&-/# #$&
1(&((%$"$$" ((%
-("&*2! "6"#$$%&- &0%&
$-0(&0./ -(##").
#C(%"'% (-('&$$((%-" 
$%&- *$%&- $$("-(("(%
$%&- (#$.%"&(&&/(%6"#$
-(0-&#"0*"5-#/ -&'%(
"-)(%-#"/"#$&'&(.&(%$"/
&"(&'%(/$-0(&0I"-)0!"
&#$(&JP(%&(&6(%"3&"-((%(
"-&"-(0.(("(%$%&- *
What to Do if You Have a Problem
If you have a chimney fire:
D*:")" &(!(%%*
*(%6"#"(-(*
G*(%"!($("(%%"-
"0(%"(%!"$"$($%*
F*8(#(.("(%6"/(%&.&$
$" -'((%!"$L*
*7)(%$%&- &#$("#&"#"&"
(0&&'(%"6"*
Smoke puffs out of the furnace:
D*%$#")&''(&!"&M$&("!(*
*%$"!($("!"#"#"#"(&*
G*%&- - 0(.*2$"%&'%(*
F*-"!"%&"((%"-*9"%-- 
0(&'%((%((%"&('%5 ''1&'(
(%6"*
*--0"/#(%"!($("$"$(%
"#&'%( 0!"
"&'"$%$&'(%6"*
H*%$(%%*%#6"05- 
0)".&(%%*
S*%$(%$%&- $("("&(
$#"#" *
(%("0%(&'$(&("&(%&
-*
- 16 -
+2;C872
27292;7
2<
Furnace Installation
"!&((&/&(&"$--
(%((%&!"$0&(0 3&6&("*
%(-((#&$0&
"-)("$(%$%$!("$"($%
(%#&("!$*"-)(%%(-(/6"(
&!(R(%(#$(&*./(%&$0"-)
0 &!(&'#(. !"-(%!"$*
$((%!"$$((%$%&- 
#&0.%&(&-&(&&'(%&($"$*
-"(%E!(!()#&#%0/
&$&'(."QV0.*%"&N("
!#&#%%)-&&--DF&*"&#"!(*
()#&#-(0F''"(%&$"*
C&((%%(-(0 &&'(%'")
(%01-!$%&#)"(%(&#(%
!"$*(#%(-(#&$%(%&&
#$*
2<8222;
<8722
7292;7
2<
2<72:
287G277
288GH277
:2:2*729
9:28C:2:
7
882*77
2:2227
722;7:2:
:7*
Clearances
- 17 -
Assembly
Mounting the Blower, Blower
Bracket and Filter box
2((%"'0."-(&'#(6"(*+&(%
(%"'L("!$!$&'#I&("(&0.J/
$"&(((%."0$#"(&!(%!"$
&'(%CGE?CDE5D?0(/$.%"(
(%("##&*
Fan Mounting Plate
5(&((%0."'0"$(((%
0."'.&(%(%F"00"!(*%"."/
0"$(/($*!"(%0.".&0!&(%
$"(.&(%(%0."*
Installing Rubber Feet on Fan
&(&(%0."(%-(&'#(/
$("0%&(%&(%.
##"5&-( DE&*#$0(.(%""!(%
!"$(%0."((*

0."
('(0(.((%-(&'#(*2(
&-# "((%"(%"00"!(*
Positioning Blower on Fan Mounting Plate
&(&(%6("05('"(%"'0."
-(&'0"$(.&(%(%01-!(%05"(&'
(%L'((%01-!(%!"$
0(.(%-(&'$&#0"$((%!"$*
Setting Filter Box
$"(%6("05((%!"$&'(%FC
-(&'$&#DF?C5D?0(*
- 18 -
Securing Filter Box
5(&((%6(""&((%-&0&'
!"&(&"*
Installing Filter Rail
2((%0$R4$(((%##&(&
&'(%##&!"&&'$".*


6(""&&0(&((%&(."(%
%"%/(%( #&#!"-(%%(.("
$&(&("!".&(%(%6("&((&"
"-)*
Installing Block Off Jacket
Installing Filter
NOTE: The filter rail is best installed on the
side toward the shaker handle, so that any
pipes from the hot water coil do not interfere
with the filter installation or removal.
- 19 -
Floor Protection
-(0&(
$-0(&0L"*L"-(0("'
'%(##"((%!"$1$%-(*2!
$$"3&"-("-""("&$(&)(%(%
"$--(&$(&&(%&-/(% -(
0!.&(*!.&'&'"-&("(
L"#"($(&-&&--"3&"-(*
Furnace Operation
Fuel Specifications
"&'!"
.&(%"&$&N(%"$&($ *(%"$&(&
.>%"$?*2(&-&-(5$&) &
(% )&/*2($(&%&'%#"$('
!65$"00")" $ .&(%)&&0
-*
#(C-&&'#"$&))0"&'(%
"'-#!(%"$&(&(-"#&$*2(%
0"&'#"$/(%$&&!("(0 
&R"(&N$"*&$&N&6(%$
(%(%-5&--&N!GEW-&&--&N
!GDHW*$$& /#&$.&04(0&((&
!(%&"'*9.&%)-#"$('!
6/.%&$%&$(%(%0("(#."
(%"'%(%#"$!%&'*
($##&".%(%$".(&(!"
&)" /(#(%(-&&-&N*7.)"/(%
$-(0" .%&'&(&(%()*
"!"/&(&%&'% "$--(%( 
#"$% "$.%!(%%(&'/
(.&((&-(" */.%(%"&0'"&
0/%0("&" "*
+2;<;2/
;2C9//
72;728/22
2B28W7W2
2727*72B28
++977+722*
28+27
9*797/@
72;22;7/
+22878+98
98;72
897*
#"'-X$(".&-&(&
(#()(6( "(-#"("-*"
"(.-!#"(&PW()-#W-/
.%"(%$(".&-&(&#$&6$((
(-#"("/"'"!(%""&'
)&"-((-#"("$&(&/"W-
-#W-/.%"(%$(".&4((%"(!
0"(-(#$&6"-(-#"("1&'*
'"!(%-$(/#"(&&
$("0 0(%/5%((-#"("0&'
"#"(0 (%I5%(&'"0J/(%
-&$"#"$"$&"$&(0"*
+X&$(%$(")&$(%&"
!$(&.*
ESP (Exhaust Sensing Probe)
&(& (%"-&("$(&(%5%(
("-*#"0$%'&(X(%"-"&($
0-&($%'&(-#"("/.%&$%&
-&("0 (%$&"$&(0"(("-&
(%!"$%'&(%0""((-((%
(-#"("-*
Circuit Board
$&"$&(0"$(&-&$"#"$".&(%
(%0&&( (-4(-(00(%
-"(-#"("-(-#"("*2(
$(&0&(&!C&'(&$$#0&&(&(
&(&("0%(&'0"-#"(&*
Operational Control Panel
!.&'&'"-&("($"&0(%
$("*
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