Toro Z Master Commercial 2000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3400-679RevB
ZMaster
®
Commercial2000
SeriesRidingMower
with48in,52in,or60inTURBOFORCE
®
Side
DischargeMower
ModelNo.74141—SerialNo.316000001andUp
ModelNo.74143—SerialNo.316000001andUp
ModelNo.74145—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3400-679*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002
Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarresteris
availableasanoption.Ifyourequireasparkarrestor,
contactyourAuthorizedToroDealer.
GenuineT orosparkarrestersareapprovedbythe
USDAForestryService.
Note:ItisaviolationofCaliforniaPublicResource
CodeSection4442touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,
andmaintainedforthepreventionofre.Otherstates
orfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
TheenclosedEngineOwner'sManualis
suppliedforinformationregardingtheUS
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenance,andwarranty.
Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g017416
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroMowerSafety..............................................5
SlopeIndicator...................................................8
SafetyandInstructionalDecals..........................9
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................15
Operation................................................................16
AddingFuel......................................................16
CheckingtheEngine-OilLevel..........................17
BreakinginaNewMachine..............................17
UsingtheRollover-ProtectionSystem
(ROPS).........................................................17
ThinkSafetyFirst..............................................18
OperatingtheParkingBrake.............................19
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................19
OperatingtheThrottle.......................................20
OperatingtheChoke.........................................20
OperatingtheIgnitionSwitch............................20
UsingtheFuel-ShutoffValve.............................21
StartingandStoppingtheEngine......................21
UsingtheSafety-InterlockSystem....................22
DrivingForwardorBackward............................23
StoppingtheMachine.......................................24
AdjustingtheHeight-of-Cut...............................24
AdjustingtheAnti-ScalpRollers........................27
PositioningtheSeat..........................................28
UsingtheDrive-Wheel-ReleaseValves............28
UsingtheSideDischarge.................................29
TransportingtheMachine.................................30
LoadingtheMachine........................................30
OperatingTips.................................................32
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Lubrication..........................................................34
AddingLightOilorSprayingLubrication............34
GreasingtheMower.........................................34
LubricatingtheCaster-WheelHubs..................35
EngineMaintenance...........................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................40
CheckingtheSparkArrester.............................41
FuelSystemMaintenance...................................41
ReplacingtheFuelFilter...................................41
ServicingtheFuelT ank.....................................42
ElectricalSystemMaintenance...........................42
ServicingtheBattery.........................................42
ServicingtheFuses..........................................44
DriveSystemMaintenance..................................44
CheckingtheSeatBelt.....................................44
CheckingtheRollover-Protection-System
(ROPS)Knobs..............................................44
AdjustingtheTracking......................................45
CheckingtheTirePressure...............................46
CheckingtheWheelLugNuts...........................46
AdjustingtheCaster-PivotBearing...................46
AdjustingtheElectricClutch.............................47
CoolingSystemMaintenance..............................47
CleaningtheEngineScreen.............................47
CleaningtheEngineCoolingFinsand
Shrouds........................................................47
BeltMaintenance................................................49
InspectingtheBelts..........................................49
ReplacingtheMowerBelt.................................49
ReplacingtheHydraulicPump-Drive
Belt................................................................50
ControlsSystemMaintenance.............................51
AdjustingtheControl-HandlePosition..............51
AdjustingtheMotion-ControlLinkage...............51
AdjustingtheMotion-ControlDamper...............53
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................54
HydraulicSystemMaintenance...........................54
ServicingtheHydraulicSystem........................54
ChangingtheHydraulic-SystemFilterand
Oil.................................................................55
MowerDeckMaintenance....................................58
LevelingtheMowerDeck..................................58
ServicingtheCuttingBlades.............................60
RemovingtheMowerDeck...............................62
ReplacingtheGrassDeector..........................63
Cleaning..............................................................64
CleaningundertheMower................................64
DisposingofWaste...........................................64
Storage...................................................................64
CleaningandStorage.......................................64
Troubleshooting......................................................66
Schematics.............................................................68
3
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotentialfor
injury,complywiththesesafetyinstructions,andpay
attentiontothesafetyalertsymbol,whichmeans
Caution,Warning,orDanger—“personalsafety
instruction.”Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
Thismachinewasmanufacturedaccordingtothe
appropriateregulatorystandardsineffectatthetime
ofmanufacture.Modifyingthismachineinanyway
maycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthisOperator’s
Manual.Modicationstothismachineshouldonly
bemadebyeitherthemanufactureroranAuthorized
ToroDealer.
Thisproductiscapableofamputatinghandsandfeet.
Followallsafetyinstructionstoavoidseriousinjury
ordeath.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamage
toproperty.
Theadditionofattachmentsmadebyother
manufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.
SafeOperatingPractices
ThefollowinginstructionsareadaptedfromANSI
standardB71.4-2012.
Training
ReadtheOperator'sManualandothertraining
material.
Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilityto
explainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeople,or
damagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincluding:ahardhat,
safetyglasses,andhearingprotection.Long
hair,looseclothingorjewelrymaygettangledin
movingparts.
Inspecttheareawheretheequipmentisused,
andremoveallobjectsthatcanbethrownbythe
machine.
Checkthatoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyare
functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.If
lightningisseen,orthunderisheardinthearea,
donotoperatethemachine;seekshelter.
Donotrunanengineinanenclosedarea.
Operateonlyinwell-litareas,keepingawayfrom
holesandhiddenhazards.
Ensurethatalldrivesareinneutralandthatthe
parkingbrakeisengagedbeforestartingengine.
Starttheengineonlyfromtheoperatorsposition.
Makesurethatyouhavegoodfootingwhile
usingthismachine,especiallywhenbackingup.
Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf
conditionscanaffectthestabilityofthemachine.
Usecautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Donotraisethemowerdeckwiththeblades
running.
DonotoperatethemachinewithoutthePTO
shieldorotherguardssecurelyinplace.Besure
thatallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessyouareusingagrass
catcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagedrives,engage
theparkingbrake(ifprovided),shutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreason,includingemptyingthecatchersor
uncloggingthechute.
Stopequipmentandinspectthebladesafter
strikingobjectsorifanabnormalvibrationoccurs.
4
Makethenecessaryrepairsbeforeresuming
operations.
Keepyourhandsandfeetawayfromthecutting
unit.
Lookbehindanddownbeforebackingupto
ensureaclearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthe
bladesifyouarenotmowing.
Beawareofthemower-dischargedirectionand
donotpointitatanyone.
Donotoperatethemowerundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis
extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,
oronatrailerbedwithaplasticliner.Alwaysplace
containersonthegroundawayfromyourvehicle
beforelling.
Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible,
thenaddfuelwithsuchequipmentasaportable
containerratherthanfromafuel-dispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling
iscomplete.
Donotuseanozzlelock-opendevice.
Ifyouspillfuelonclothing,changeyourclothing
immediately.
Donotoverllthefueltank.Replacethefuelcap
andtightensecurely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stop
theengine,andremovethekeyordisconnect
spark-plugwire.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,
drives,mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Lettheenginecoolbeforestoringthemachine.
Donotstorefuelnearamesordrainfuelindoors.
Donotallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositiveterminal
last.Connectthepositiveterminalrstand
negativelast.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthicklypaddedgloves,anduse
cautionwhenservicingthem.Onlyreplaceblades;
donotstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
Hauling
Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingmachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic
toT oroproductsandothersafetyinformationthatyou
mustknow.
Thisproductiscapableofamputatinghandsand
feet,andofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
5
Thisproductisdesignedforcuttingandrecycling
grass,or,whenequippedwithagrassbagger,for
catchingcutgrass.Anyuseforpurposesother
thanthesecouldprovedangeroustotheuserand
bystanders.
GeneralOperation
Besurethattheareaisclearofbystandersbefore
mowing.Stopthemachineifanyoneentersthe
area.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowalloftheparts
tocoolbeforeattemptingtomaintain,adjust,or
servicethemachine.
UseonlyT oro-approvedattachments.Warranty
maybevoidedifusedwithanyunapproved
attachments.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires,etc.)before
operatingunderanyobjects,anddonotcontact
them.
Slowdownbeforemakingturnsanduseextra
caution.
Usecautionwhenridingtheplatformovercurbs,
rocks,roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensure
aclearpath.Useextracarewhenoperatingin
reverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextend
beyondthewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel
uneasyonaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.
Watchforholes,rutsorbumps.Tallgrasscan
hideobstacles.
Usecautionneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturn
overifawheelgoesovertheedgeofacliffor
ditch,orifanedgecavesin.
Useextracarewithgrasscatchersorother
attachments.Thesecanchangethestabilityof
themachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.
6
UsingtheRollover-Protection
System(ROPS)
TheROPSisanintegralandeffectivesafety
device.KeeptheROPSintheraisedandlocked
positionandusetheseatbeltwhenoperatingthe
machine.
LowertheROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenthe
ROPSisfoldeddown.
Beawarethereisnorolloverprotectionwhenthe
ROPSisinthedownposition.
Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
Checktheareatobemowedandneverfolddown
theROPSinareaswherethereareslopes,drop
offsorwater.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairor
revise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
Service
Donotstorethemachineorafuelcontainerinside
wherethereisanopename,suchasneara
waterheaterorfurnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverinterferewiththeintendedfunctionofa
safetydeviceorreducetheprotectionprovided
byasafetydevice.Checktheirproperoperation
regularly.
Tobestprotectyourinvestmentandmaintain
optimalperformanceofyourToroequipment,count
onTorogenuineparts.Whenitcomestoreliability,
Torodeliversreplacementpartsdesignedtothe
exactengineeringspecicationsofourequipment.
Forpeaceofmind,insistonTorogenuineparts.
Checkbrakeoperationfrequently.Adjustand
serviceasrequired.
7
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal58-6520
58-6520
1.Grease
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
9
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal112-3858
112-3858
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
beforeadjustingtheheight
ofcut.
2.Readtheinstructions
beforeservicingor
performingmaintenance.
4.Height-of-cutsettings.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main,25A
3.Charge,25A
2.PTO,10A
4.Auxiliary,15A
decal116-4858
116-4858
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
10
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
decal117-1158
117-1158
1.Bypassleverpositionfor
operatingthemachine.
2.Bypassleverpositionfor
pushingthemachine.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine
withoutdeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal117-3864
117-3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
decal117-8639
117-8639
1.Beltrouting
2.Greasepulley,
maintenanceinterval—50
hours
11
decal119-2501
119-2501
1.Choke3.Slow
2.Fast
4.PTO(PowerT akeoff)
decal120-2522
120-2522
48-inchdecksonly
decal120-2532
120-2532
52-inchand60-inchdecksonly
decal127-0325
127-0325
1.Checkthehydraulic
pressureevery25hours.
4.Checkthefronttire
pressureevery50hours.
2.Checkthereartire
pressureevery50hours.
5.Lubricatethefrontwheel
greasepoint;readthe
Operator'sManual.
3.Lubricatethedeckgrease
pointevery50hours;read
theOperator'sManual.
decal131-4036
131-4036
1.Maximumdrawbarpull36
kg(80lb)
2.ReadtheOperator's
Manual.
12
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
decal132-0871
132-0871
1.Warning—readtheOperator’sManual;donotoperatethe
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15degrees;backupthe
ramp(inreverse)anddriveforwardofftheramp.
2.Cuttingandpinchinghazard—keephandsandfeetawayfrom
movingparts;keepallguardsandshieldsinplace.
5.Bodilyharmhazard—lookbehindyouwhenmowingin
reverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15degrees.
13
ProductOverview
g014939
Figure4
1.Height-of-cutdeck-lift
pedal
6.Rollbar
2.Transportlock
7.Seatbelt
3.Parking-brakelever8.Fuelcap
4.Controls
9.Mowerdeck
5.Motion-controllevers
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g017418
Figure5
1.PTOSwitch
4.Hourmeter
2.Choke
5.Ignitionswitch
3.Throttlecontrol6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand
Slow.
Choke
Usethechoketostartacoldengine.Pullthechoke
knobuptoengageit.
Blade-ControlSwitch(PTO)
Usetheblade-controlswitch(PTO)toengagethe
electricclutchanddrivethemowerblades.Pullthe
switchuptoengagethebladesandrelease.T o
disengagetheblades,pushtheblade-controlswitch
(PTO)downormoveamotion-controlleverintothe
NEUTRAL-LOCKposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas
3positions:Start,RunandOff.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethe
machineforward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when
transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
14
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
48-inchDeck52-inchDeck60-inchDeck
WithoutDeck
115cm(45inches)119cm(47inches)135cm(51inches)
DeectorUp131cm(52inches)135cm(53inches)156cm(61inches)
DeectorDown160cm(63inches)172cm(67inches)191cm(75inches)
Length
48-inchDeck52-inchDeck60-inchDeck
RollBar-Up
200cm(79inches)202cm(79inches)211cm(83inches)
RollBar-Down
204cm(80inches)206cm(81inches)215cm(85inches)
Height:
RollBar-UpRollBar-Down
178cm(70inches)118cm(47inches)
Weight:
ModelWeight
74141
420kg(926lb)
74143
428kg(944lb)
74145
448kg(988lb)
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer
isused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6
to13mm(1/4to1/2inch)belowthebottom
ofthellerneck.Thisemptyspaceinthe
tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingaspark
thatcanignitethegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbed,because
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainerratherthanfroma
gasoline-dispensernozzle.
Ifyoumustuseagasoline-dispenser
nozzle,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank
orconditionerbottleopening.
Avoidcontactwithskin;washoffspills
withsoapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat
thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
16
Addthecorrectamountofgasoline
stabilizer/conditionertothegasoline.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,use
fuelstabilizeratalltimes.
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty
spaceinthetankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck.
5.Ensurethatthereisemptyspaceinthetankto
allowthegasolinetoexpand(Figure6).
g027726
Figure6
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page37).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
Usingthe
Rollover-ProtectionSystem
(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjects,anddo
notcontactthem.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees
sotheyarenotengaged(Figure7).
3.Lowertherollbartothedownposition(Figure
7).
17
g008943
Figure7
1.ROPSknob
3.Rollbarintheupright
position
2.PulltheROPSknobout
androtateit90degrees.
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operatepositionandrotatetheknobssothat
theymovepartiallyintothegrooves(Figure7).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarsothatthepins
snapintopositionwhentheholesalignwiththe
pins(Figure7).
6.Pushontherollbarandensurethatbothpins
areengaged.
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure8
1.SafeZone—usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees,
neardrop-offsandwater.
18
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,
hands,feet,andheadisrecommended.
g009027
Figure9
1.Wearsafetyglasses
2.Wearhearingprotection
OperatingtheParking
Brake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
WARNING
Theparkingbrakemaynotholdamachine
parkedonaslopeandcouldcausepersonal
injuryorpropertydamage.
Donotparkthemachineonslopesunlessthe
wheelsarechockedorblocked.
g027914
Figure10
ReleasingtheParkingBrake
g027915
Figure11
OperatingtheMower
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe
mowerbladesandanypoweredattachments.
EngagingtheBlade-Control
Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive
weartothedrivebelts.
g008945
Figure12
DisengagingtheBlade-Control
Switch(PTO)
g009174
Figure13
19
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure14).
AlwaysusetheFASTpositionwhenturningonthe
mowerdeckwiththeblade-controlswitch(PTO).
g008946
Figure14
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
2.Pullupthechokeknobtoengagethechoke
beforeusingtheignitionswitch(Figure15).
3.Pushdownthechokeknobtodisengagethe
chokeafterstartingtheengine(Figure15).
g008959
Figure15
1.ONposition2.OFFposition
OperatingtheIgnition
Switch
1.TurntheignitionkeytotheSTARTposition
(Figure16).
Note:Whentheenginestarts,releasethekey.
Important:Donotengagethestarterfor
morethan5secondsatatime.Iftheengine
failstostart,wait15secondsbetween
attempts.Failuretofollowtheseinstructions
canburnoutthestartermotor.
Note:Youmayneedmultipleattemptstostart
theenginewhenyoustartitthersttimeafter
thefuelsystemhasbeenwithoutfuelcompletely.
g008947
Figure16
2.TurntheignitionkeytotheSTOPpositiontostop
theengine.
20
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Toro Z Master Commercial 2000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

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