Toro Mower Deck Lift Assist Kit, Z500 Series Z Master Installation guide

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Form No. 3357-679 Rev A
Mower Deck Lift Assist Kit
For Z500 Series Z Master® with 7-Guage Mower Deck
Model No. 110–5761
Installation Instructions
Installation
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Step
1
Removing the Existing Lift
Shaft
No Parts Required
Procedure
1. Diseng ag e the PTO and set the parking brak e .
2. Stop the engine , remo v e the k ey , and w ait for
all mo ving par ts to stop before lea ving the
operating position.
3. Raise the mo w er dec k to the transpor t position,
the highest position.
4. Place bloc ks under the edg e of the mo w er dec k
to release tension on the lift c hains when the
mo w er dec k is lo w ered.
5. Lo w er the mo w er dec k onto the bloc ks to
release tension on the lift c hains .
6. R emo v e the n ut and bolt securing the mo w er
lift c hain to the right front lift shaft ( Figure 1 ).
R etain the n ut and bolt.
7. R emo v e the E-ring and the w asher securing
the front of the lift spring assembly to the lift
shaft and remo v e the lift spring assembly from
the lift shaft ( Figure 1 ). R etain the E-ring and
w asher .
8. R emo v e the E-ring and w asher securing the lift
shaft to the frame and remo v e the lift shaft.
R etain the E-ring and w asher .
Step
2
Installing the Lift Assist
Lever
Parts needed for this step:
1
Lift assist lever
1
Washer
1
Snap ring
Procedure
1. Slide the new lift assist lev er into the frame
( Figure 1 ).
2. Secure the lift assist lev er with the new w asher
and snap ring ( Figure 1 ).
3. Install the front of the lift spring assembly to
the lift assist lev er with the E-ring and the
w asher ( Figure 1 ).
4. Secure the lift c hain to the lift assist lev er with
the n ut and bolt previously remo v ed ( Figure 1 ).
5. Grease the lift assist lev er under the frame .
6. Raise the mo w er dec k off the bloc ks .
7. Chec k and ensure all four mo w er dec k lift
c hains ha v e tension. If not, loosen the n uts on
eac h side of the swi v el and shor ten or lengthen
the lift spring assemblies as required.
If fur ther adjustment is required, refer the
mo w er dec k lev eling section of the Operator’ s
Man ual .
© 2007—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA.
All Rights Reserved
Figure 1
1. Lift assist lever
6. Nut
2. Washer 7. Mower lift chain
3. Snap ring
8. Bolt
4. E-ring
9. Lift spring assembly
5. Washer 10. Height-of-cut handle
Operation
Using the Lift Assist Lever
T he lift assist lev er is used along with the
height-of-cut lev er for raising the mo w er dec k.
T his allo ws for easier raising of the mo w er dec k.
1. Place y our foot onto the lift assist lev er .
2. Press on the lift assist lev er while pulling up on
the height-of-cut lev er .
2
/