Skil 5080 Owner's manual

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Operating/Safety Instructions

Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

1-877-SKIL999 (1-877-754-5999) www.skil.com

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5080

5180

5185

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 1

-2-

Work area safety

Keep work area clean and well lit. Cluttered

or dark areas invite accidents.

Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power

tools create sparks which may ignite the dust

or fumes.

Keep children and bystanders away while

operating a power tool. Distractions can

cause you to lose control.

Electrical safety

Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools. Unmodified plugs

and matching outlets will reduce risk of

electric shock.

Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges

and refrigerators. There is an increased risk

of electric shock if your body is earthed or

grounded.

Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or entangled

cords increase the risk of electric shock.

When operating a power tool outdoors,

use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor use

reduces the risk of electric shock.

If operating a power tool in a damp location

is unavoidable, use a Ground Fault Circuit

Interrupter (GFCI) protected supply. Use of

an GFCI reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool while

you are tired or under the influence of drugs,

alcohol or medication. A moment of inattention

while operating power tools may result in

serious personal injury.

Use personal protective equipment. Always

wear eye protection. Protective equipment

such as dust mask, non-skid safety shoes, hard

hat, or hearing protection used for appropriate

conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the

switch is in the off-position before

connecting to power source and / or battery

pack, picking up or carrying the tool.

Carrying power tools with your finger on the

switch or energizing power tools that have the

switch on invites accidents.

Remove any adjusting key or wrench before

turning the power tool on. A wrench or a

key left attached to a rotating part of the

power tool may result in personal injury.

Do not overreach. Keep proper footing and

balance at all times. This enables better

control of the power tool in unexpected

situations.

Dress properly. Do not wear loose clothing

or jewelry. Keep your hair, clothing and

gloves away from moving parts. Loose

clothes, jewelry or long hair can be caught in

moving parts.

If devices are provided for the connection

of dust extraction and collection facilities,

ensure these are connected and properly

used. Use of dust collection can reduce dust-

related hazards.

Power tool use and care

Do not force the power tool. Use the

correct power tool for your application. The

correct power tool will do the job better and

safer at the rate for which it was designed.

Do not use the power tool if the switch does

not turn it on and off. Any power tool that

cannot be controlled with the switch is

dangerous and must be repaired.

Read all safety warnings and all instructions. Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

!

WARNING

General Power Tool Safety Warnings

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Disconnect the plug from the power source

and/or the battery pack from the power tool

b

efore making any adjustments, changing

accessories, or storing power tools. Such

preventive safety measures reduce the risk of

starting the power tool accidentally.

Store idle power tools out of the reach of

children and do not allow persons

unfamiliar with the power tool or these

instructions to operate the power tool.

Power tools are dangerous in the hands of

untrained users.

Maintain power tools. Check for misalignment

or binding of moving parts, breakage of

parts and any other condition that may

affect the power tool’s operation. If damaged,

have the power tool repaired before use.

Many accidents are caused by poorly

maintained power tools.

Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting

e

dges are less likely to bind and are easier to

control.

Use the power tool, accessories and tool

bits etc. in accordance with these instructions,

taking into account the working conditions

and the work to be performed. Use of the

power tool for operations different from those

intended could result in a hazardous situation.

Service

Have your power tool serviced by a qualified

repair person using only identical

replacement parts. This will ensure that the

safety of the power tool is maintained.

-3-

Safety Rules for Circular Saws

Read all safety warnings and all instructions.

!

WARNING

Keep hands away from

cutting area and the blade.

Keep your second hand on auxiliary handle,

or motor housing. If both hands are holding

the saw, they cannot be cut by the blade.

Do not reach underneath the workpiece.

The guard cannot protect you from the blade

below the workpiece.

Adjust the cutting depth to the thickness of

the workpiece. Less than a full tooth of the

blade teeth should be visible below the

workpiece.

Never hold piece being cut in your hands or

across your leg. Secure the workpiece to a

stable platform. It is important to support the

work properly to minimize body exposure,

blade binding, or loss of control.

Hold the power tool by insulated gripping

surfaces only, when performing an

operation where the cutting tool may

contact hidden wiring or its own cord.

Contact with a "live" wire will also make

exposed metal parts of the power tool “live” and

could give the operator an electric shock.

When ripping, always use a rip fence or

straight edge guide. This improves the

accuracy of cut and reduces the chance of

blade binding.

Always use blades with correct size and

shape (diamond versus round) of arbor

holes. Blades that do not match the mounting

hardware of the saw will run eccentrically,

causing loss of control.

Never use damaged or incorrect blade

washers or bolt. The blade washers and bolt

were specially designed for your saw, for

optimum performance and safety of operation.

Inspect the condition and quality of the

wood and remove all nails from lumber

before cutting. Wet lumber, green lumber or

pressure treated lumber require special

attention during cutting operation to prevent

kickback.

Hold the saw firmly to prevent loss of

control. Figures in this manual illustrate

typical hand support of the saw.

Depending upon use, the switch may not

last the life of the saw. If the switch should

fail in the “OFF” position, the saw may not

start. If it should fail while the saw is

running, the saw may not shut off. If either

occurs, unplug the saw immediately and do not

use until repaired.

This circular saw should not be mounted to

a table and converted to a table saw.

Circular saws are not designed or intended to

be used as table saws.

DANGER

!

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Kickback causes and related

warnings

Kickback is a sudden reaction to a pinched,

bound or misaligned saw blade, causing an

uncontrolled saw to lift up and out of the

workpiece toward the operator.

When the blade is pinched or bound tightly by

the kerf closing down, the blade stalls and the

motor reaction drives the unit rapidly back

toward the operator.

If the blade becomes twisted or misaligned in

the cut, the teeth at the back edge of the blade

can dig into the top surface of the wood

causing the blade to climb out of the kerf and

jump back toward the operator.

Kickback is the result of tool misuse and/or

incorrect operating procedures or conditions

and can be avoided by taking proper

precautions as given below:

Maintain a firm grip with both hands on the

saw and position your arms to resist

kickback forces. Position your body to

either side of the blade, but not in line with

the blade. Kickback could cause the saw to

jump backwards, but kickback forces can be

controlled by the operator, if proper

precautions are taken.

When blade is binding, or when interrupting

a cut for any reason, release the trigger and

hold the saw motionless in the material

until the blade comes to a complete stop.

Never attempt to remove the saw from the

work or pull the saw backward while the

blade is in motion or kickback may occur.

Investigate and take corrective action to

eliminate the cause of blade binding.

When restarting a saw in the workpiece,

center the saw blade in the kerf and check

that saw teeth are not engaged into the

material. If saw blade is binding, it may walk

up or kickback from the workpiece as the saw

is restarted.

Support large panels to minimize the risk of

blade pinching and kickback. Large panels

tend to sag under their own weight. Supports

must be placed under the panel on both sides,

near the line of cut and near the edge of the

panel.

Do not use dull or damaged blades.

Unsharpened or improperly set blades

produce narrow kerf causing excessive friction,

blade binding and kickback.

Blade depth and bevel adjusting locking

levers must be tight and secure before

making cut. If blade adjustment shifts while

cutting, it may cause binding and kickback.

Use extra caution when sawing into

existing walls or other blind areas. The

protruding blade may cut objects that can

cause kickback.

The blade washers and the bolt on your

saw have been designed to work as a

clutch to reduce the intensity of a kickback.

Understand the operation and settings of

the VARI-TORQUE CLUTCH. The proper

setting of the clutch, combined with firm

handling of the saw will allow you to control

kickback.

Never place your hand behind the saw

blade. Kickback could cause the saw to jump

backwards over your hand.

Do not use the saw with an excessive

depth of cut setting. Too much blade

exposure increases the likelihood of the blade

twisting in the kerf and increases the surface

area of the blade available for pinching that

leads to kickback.

Lower guard function

Check lower guard for proper closing

before each use. Do not operate the saw if

lower guard does not move freely and

close instantly. Never clamp or tie the

lower guard into the open position. If saw is

accidentally dropped, lower guard may be

bent. Raise the lower guard with the lower

guard lift lever and make sure it moves freely

and does not touch the blade or any other part,

in all angles and depths of cut.

Check the operation of the lower guard

spring. If the guard and the spring are not

operating properly, they must be serviced

-4-

VARI-TORQUE

CLUTCH

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-5-

Additional Safety Warnings

before use. Lower guard may operate

sluggishly due to damaged parts, gummy

deposits, or a build-up of debris.

Lower guard should be retracted manually

only for special cuts such as “Plunge Cuts”

and “Compound Cuts”. Raise lower guard by

Lower Guard Lift lever and as soon as blade

enters the material, the lower guard must be

released. For all other sawing, the lower guard

should operate automatically.

Always observe that the lower guard is

covering the blade before placing saw

down on bench or floor. An unprotected,

coasting blade will cause the saw to walk

backwards, cutting whatever is in its path. Be

aware of the time it takes for the blade to stop

after switch is released.

Do not run the tool while carrying it at your

side. Lower guard may be opened by a

contact with your clothing. Accidental

contact with the spinning saw blade could

result in serious personal injury.

Periodically remove the blade, clean the

upper, lower guards and the hub area with

kerosene and wipe it dry, or blow it clean

with compressed air. Preventive maintenance

and properly operating guard will reduce the

probability of an accident

GFCI and personal protection devices like

electrician’s rubber gloves and footwear will

further enhance your personal safety.

Do not use AC only rated tools with a DC

power supply. While the tool may appear to

work, the electrical components of the AC

rated tool are likely to fail and create a hazard

to the operator.

Keep handles dry, clean and free from oil

and grease. Slippery hands cannot safely

control the power tool.

Use clamps or another practical way to

secure and support the workpiece to a

stable platform. Holding the work by hand or

against your body leaves it unstable and may

lead to loss of control.

Develop a periodic maintenance schedule

for your tool. When cleaning a tool be

careful not to disassemble any portion of

the tool since internal wires may be

misplaced or pinched or safety guard return

springs may be improperly mounted.

Certain cleaning agents such as gasoline,

carbon tetrachloride, ammonia, etc. may

damage plastic parts.

Risk of injury to user. The power cord must only

be serviced by a Skil Factory Service Center or

Autho rized Skil Service Station.

Some dust created by power

sanding, sawing, grinding,

drilling, and other construction activities

contains chemicals known to cause cancer,

birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and

other masonry products, and

• Arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies,

depending on how often you do this type of

work. To reduce your exposure to these

chemicals: work in a well ventilated area, and

work with approved safety equipment, such as

those dust masks that are specially designed

to filter out microscopic particles.

!

WARNING

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-6-

Symbols

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

Symbol Designation / Explanation

V Volts (voltage)

A Amperes (current)

Hz Hertz (frequency, cycles per second)

W Watt (power)

kg Kilograms (weight)

min Minutes (time)

s Seconds (time)

Diameter (size of drill bits, grinding wheels, etc.)

n

0

No load speed (rotational speed at no load)

n Rated speed (maximum attainable speed)

.../min

Revolutions or reciprocation per minute (revolutions, strokes, surface speed,

orbits etc. per minute)

0 Off position (zero speed, zero torque...)

1, 2, 3, ...

I, II, III,

Selector settings (speed, torque or position settings. Higher number means

greater speed)

0

Infinitely variable selector with off (speed is increasing from 0 setting)

Arrow (action in the direction of arrow)

Alternating current (type or a characteristic of current)

Direct current (type or a characteristic of current)

Alternating or direct current (type or a characteristic of current)

Class II construction (designates double insulated construction tools)

Earthing terminal (grounding terminal)

Warning symbol (alerts user to warning messages)

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 6

-7-

Symbols (continued)

IMPORTANT: Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

Symbol Designation / Explanation

Designates Li-ion battery recycling program

Designates Ni-Cad battery recycling program

Alerts user to read manual

Alerts user to wear eye protection

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this component is recognized by Underwriters

Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories,

to United States and Canadian Standards.

This symbol designates that this tool is listed by the Canadian Standards

Association.

This symbol designates that this tool is listed by the Canadian Standards

Association, to United States and Canadian Standards.

This symbol designates that this tool is listed by the Intertek Testing

Services, to United States and Canadian Standards.

This symbol designates that this tool complies to NOM Mexican Standards.

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 7

-8-

Functional Description and Specifications

Disconnect the plug from the power source before making any

assembly, adjustments or changing accessories. Such preventive safety

measures reduce the risk of starting the tool accidentally.

!

WARNING

FIG. 1

LOWER GUARD

FOOT

LOWER

GUARD LIFT

LEVER

AUXILIARY

HANDLE

BEVEL

ADJUSTMENT

WING NUT

CALIBRATED

BEVEL

QUADRANT

SAFETY SWITCH

RELEASE BUTTON

UPPER GUARD

Circular Saws

Model number 5080 5180 5185

Maximum Capacities

Blade 7-1/4" 7-1/4" 7-1/4"

Blade arbor hole 5/8" Round 5/8" Round 5/8" Round

Depth of cut at 90° 2-7/16" 2-7/16" 2-7/16"

Depth of cut at 45° 1-15/16" 1-15/16" 1-15/16"

Depth of cut at 51° 1-11/16" 1-11/16" 1-11/16"

NOTE: For tool specifications refer to the

nameplate on your tool.

POWER INDICATOR LIGHT

(Models 5180 and 5185 only)

TRIGGER

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-9-

Assembly

ATTACHING THE BLADE

D

isconnect the plug from

the power source before

making any assembly, adjustments or

changing accessories. Such preventive

safety measures reduce the risk of starting

the tool accidentally.

Use only 7 1/4” blade rated

5300/min (RPM) or greater.

Using blade not designed for the saw may result

in serious personal injury and property damage.

1. Press the lock button and turn wrench until

lock button en gages. Saw shaft is now locked.

Continue to depress button, turn wrench

counter-clockwise and remove BLADE STUD

and OUTER WASHER (Fig. 2).

2. Make sure the saw teeth and arrow on the

blade point in the same direction as the arrow

on the lower guard.

3. Retract the lower guard all the way up into

the upper guard. While retracting the lower

guard, check operation and condition of the

LOWER GUARD SPRING.

4. Slide blade through slot in the foot and

mount it against the INNER WASHER on the

shaft. Be sure the large diameter of the INNER

a

nd OUTER washers lay flush against the

blade.

5. Reinstall OUTER WASHER. First tighten

BLADE STUD finger tight, then TIGHTEN

BLADE STUD 1/8 TURN (45˚) WITH THE

WRENCH PROVIDED.

Do not use wrenches with longer handles,

since it may lead to over tightening of the blade

stud.

VARI-TORQUE CLUTCH

This clutching action is provided by the friction

of the OUTER WASHER against the BLADE

and permits the blade shaft to turn when the

blade encounters excessive resistance. When

the BLADE STUD is properly tightened (as

described in No. 5 of Attaching The Blade), the

blade will slip when it encounters ex cessive

resistance, thus reducing saw’s tendency to

KICKBACK.

One setting may not be sufficient for cutting all

materials. If ex cessive blade slippage occurs,

tighten the blade stud a fraction of a turn more

(less than 1/8 turn). OVERTIGHTENING THE

BLADE STUD NULLIFIES THE EFFECTIVE-

NESS OF THE CLUTCH.

!

WARNING

!

WARNING

FIG. 2

Tighten

L

oosen

BLADE STUD

LOWER GUARD

SPRING

OUTER WASHER

Large Diameter

Faces Blade

INNER WASHER

Large Diameter

Faces Blade

BLADE

LOWER GUARD

UPPER

GUARD

BLADE SHAFT

LOCK

BUTTON

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90° CUTTING ANGLE CHECK

Disconnect plug from power source. Set foot to

maximum depth of cut setting. Loosen bevel

adjustment wing nut, set to 0° on quadrant,

retighten wing nut and check for 90° angle

between the blade and bottom plane of foot with

a square (Fig. 5). If adjustment is necessary, tilt

foot to 45°, tighten bevel adjustment wing nut

and bend "TAB" with an adjustable wrench or

pliers (Fig. 5).

-10-

DEPTH ADJUSTMENT

Disconnect plug from power source. Loosen

the depth adjustment lever located between

the guard and handle of saw. Hold the foot

down with one hand and raise or lower saw by

the handle. Tighten lever at the depth setting

desired. Check desired depth (Fig. 3).

Not more than one tooth length of the blade

should extend below the material to be cut, for

minimum splintering (Fig. 4).

BEVEL ADJUSTMENT

Disconnect plug from power source. The foot

can be adjusted up to 45° by loosening the

bevel adjustment wing nut at the front of the

saw. Align to desired angle on calibrated

quadrant. Then tighten bevel adjustment wing

nut (Fig. 6).

Because of the increased

amount of blade

engagement in the work and decreased

stability of the foot, blade binding may

occur. Keep the saw steady and the foot

firmly on the workpiece.

Operating Instructions

FIG. 3

FIG. 4

FIG

.

5

FIG. 6

ONE TOOTH LENGTH SHOULD

PENETRATE WOOD FOR

MINIMUM SPLINTERING

DEPTH

ADJUSTMENT

LEVER

DEPTH SCALE

Calibrated For Standard

Lumber Sizes

BLADE WRENCH

AND STORAGE AREA

TAB

BEVEL ADJUSTMENT

WING NUT

BEVEL

ADJUSTMENT

WING NUT

QUADRANT

BLADE

FOOT

!

WARNING

90°

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-11-

LINE GUIDE

For a straight 90° cut, use right side of notch

in the foot. For 45° bevel cuts, use the left side

(Fig. 8). The cutting guide notch will give an

approximate line of cut. Make sample cuts in

scrap lumber to verify actual line of cut. This

will be helpful because of the number of

different blade types and thicknesses

available. To ensure minimum splintering on

the good side of the material to be cut, face

the good side down.

POWER INDICATOR LIGHT

(Models 5180 & 5185 only)

When you plug your tool into the power

source, the power indicator light will go “ON”

indicating the tool is receiving power (Fig. 1).

SAFETY SWITCH

The safety switch is designed to prevent

accidental starts. To operate safety switch, press

the release button with your thumb on either side

of handle to disengage the lock, then pull the

trigger (Fig. 1). When the trigger is released the

button will engage the safety switch

automatically, and the trigger will no longer

operate. (See SWITCH and GENERAL CUTS.)

SWITCH

When starting the tool,

hold it with both hands.

The torque from the motor can cause the tool

to twist.

To turn tool on, press the safety switch

release button with your thumb on either side

of handle to disengage the lock, then pull the

trigger (Fig. 1). To turn the tool off, release the

trigger switch, which is spring loaded and will

return to the off position automatically.

Your saw should be running at full speed

BEFORE starting the cut, and turned off only

AFTER completing the cut. To increase switch

life, do not turn switch on and off while cutting.

GENERAL CUTS

Always hold the saw handle with one hand

and the auxiliary handle or housing with the

other.

Always be sure either hand

does not interfere with the

free movement of the lower guard.

Maintain a firm grip and operate the switch

with a decisive action. Never force the saw.

Use light and continuous pressure.

After completing a cut and

the trigger has been

released, be aware of the nec es sary time it

takes for the blade to come to a com plete

stop during coast down. Do not allow the

saw to brush against your leg or side,

since the lower guard is retractable, it

could catch on your clothing and expose

the blade. Be aware of the necessary blade

ex posures that exist in both the upper and

lower guard areas.

When cutting is interrupted, to resume cutting:

squeeze the trigger and allow the blade to

reach full speed, re-enter the cut slowly and

resume cutting.

When cutting across the grain, the fibers of

the wood have a ten den cy to tear and lift.

Advancing the saw slowly minimizes this

effect. For a finished cut, a cross cut blade or

miter blade is rec om mended.

FIG. 8

45°

BEVEL

CUTS

90°

VERTICAL

CUTS

!

WARNING

!

WARNING

!

WARNING

WRENCH STORAGE

Wrench storage is provided on the tool (Fig. 3).

Wrench is fully seated when second lock detent

is engaged.

Wrench needs to be inserted

with the correct orientation

(Fig. 7). Damage to work piece could occur if

inserted incorrectly.

FIG. 7

!

CAUTION

FOOT

BLADE

WRENCH

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-12-

PLUNGE CUTS

Disconnect the plug from the power source

before making adjustments. Set depth

adjustment according to material to be cut.

Reconnect the plug to power source.

Hold the main handle of the saw with one

hand, tilt saw forward and rest front of the foot

plate on material to be cut. Line up the cutting

guide notch with the line you’ve drawn. Raise

the lower guard using lower guard lift lever

and hold the front of the foot plate with the

other hand. (Fig. 9).

Position the saw with the blade just clearing

the material to be cut. Start the motor and

once fully up to speed, gradually lower the

back end of saw using the front end of the foot

as the hinge point.

Once the foot plate rests

flat on the surface being

cut, release the lower guard and move the

hand holding the front of the foot plate to

hold the auxiliary handle. Proceed cutting in

forward direction to end of cut.

Allow blade to come to a

complete stop before lifting

the saw from cut. Also, never pull the saw

backward since blade will climb out of the

material and KICKBACK will occur. Turn

saw around and finish the cut in the normal

manner, sawing forward. If corners of your

plunge cut are not completely cut through, use

a jigsaw or hand saw to finish the corners.

FIG. 11

RIGHT

!

WARNING

!

WARNING

FIG. 10

WRONG

CUTTING LARGE SHEETS

Large sheets and long boards sag or bend,

depending on support. If you attempt to cut

without leveling and properly supporting the

piece, the blade will tend to bind, causing KICK-

BACK and extra load on the motor (Fig. 10).

Support the panel or board close to the cut, as

shown in (Fig. 11). Be sure to set the depth of

the cut so that you cut through the sheet or

board only and not the table or work bench. The

two-by-fours used to raise and support the work

should be positioned so that the broadest sides

support the work and rest on the table or bench.

Do not support the work with the narrow sides

as this is an unsteady arrangement. If the sheet

or board to be cut is too large for a table or work

bench, use the supporting two-by-fours on the

floor and secure.

FIG. 9

FOOT

LOWER

GUARD LIFT

LEVER

CUTTING MASONRY/METAL

T

his tool is not designed for use with metal or

masonry cut-off wheels.

Do not use abrasive wheels

w

ith circular saws. Abrasive

dust may cause lower guard to fail.

!

WARNING

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 12

Service

Preventive maintenance

performed by unauthorized

per so n nel may result in misplacing of

internal wires and components which

could cause serious hazard. We

recommend that all tool service be performed

by a Bosch Factory Service Center or

Autho rized Bosch Service Station.

TOOL LUBRICATION

Your Skil tool has been properly lubricated

and is ready to use. It is recommended that

tools with gears be regreased with a special

gear lubricant at every brush change.

CARBON BRUSHES

The brushes and commutator in your tool

have been engineered for many hours of

dependable service. To maintain peak

efficiency of the motor, we recommend every

two to six months the brush es be examined.

Only genuine Skil replace ment brushes

specially designed for your tool should be

used.

BEARINGS

Bearings which become noisy (due to heavy

load or very abrasive material cut ting) should

be replaced at once to avoid overheating or

motor failure.

Cleaning

To avoid accidents always

dis connect the tool from

the power supply before cleaning or

performing any main tenance. The tool may

be cleaned most effectively with compressed

dry air. Always wear safety gog gles when

cleaning tools with compressed air.

Ventilation openings and switch levers must

be kept clean and free of foreign matter. Do

not at tempt to clean by inserting pointed

objects through openings.

Certain cleaning agents

and sol vents damage

plastic parts. Some of these are: gasoline,

carbon tetrachlo ride, chlo rinated cleaning

solvents, ammonia and house hold detergents

that contain ammonia.

!

WARNING

Maintenance

-13-

RIP CUTS

The combination blade provided with your saw

i

s for both cross cuts and rip cuts. Ripping is

cutting lengthwise with the grain of the wood.

Rip cuts are easy to do with a rip fence (Fig.

12). Rip Fence is available as an accessory (not

included). To attach fence, insert fence through

slots in foot to desired width as shown and

secure with the wing nut (not included).

Ensure rip fence does not

interfere with the free

movement of the lower guard and saw

blade. Rip fence contacting lower guard or

blade can cause property damage and serious

personal injury.

RIP BOARD GUIDE

When rip cutting large sheets, the rip fence

m

ay not allow the desired width of cut. Clamp

or nail a straight piece of 1" (25 mm) lumber to

the sheet as a guide (Fig. 13). Use the right

side of the foot against the board guide.

Ensure the clamps do not

interfere with the free

movement of the saw.

FIG. 12

RIP FENCE

WING NUT

DESIRED

WIDTH OF CUT

DESIRED LINE

OF CUT

RIP BOARD

GUIDE

FIG. 13

!

WARNING

!

CAUTION

!

WARNING

!

WARNING

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 13

-14-

Accessories

If an extension cord is

necessary, a cord with

adequate size conductors that is capable

of carrying the current necessary for your

tool must be used. This will prevent

excessive voltage drop, loss of power or

overheating. Grounded tools must use 3-wire

extension cords that have 3-prong plugs and

receptacles.

NOTE: The smaller the gauge number, the

heavier the cord.

RECOMMENDED SIZES OF EXTENSION CORDS

1

20 VOLT ALTERNATING CURRENT TOOLS

!

WARNING

* Blade 1619X09432, 1619X09433

* Wrench 1619X07602

** Rip Fence 95100

** Carrying bag 1619X05635

(*= standard equipment)

(**= optional accessories)

CARE OF BLADES

B

lades become dull even from cutting regular

lumber. If you find yourself forcing the saw

forward to cut instead of just guid ing it through

the cut, chances are the blade is dull or coated

with wood pitch.

When cleaning gum and wood pitch from

b

lade, unplug the saw and remove the blade.

Remember, blades are designed to cut, so

handle carefully. Wipe the blade with kerosene

or similar sol vent to remove the gum and pitch.

Unless you are experienced in sharpening

blades, we recommend you do not try.

Extension Cords

Tool’s

Ampere

R

ating

Cord Size in A.W.G. Wire Sizes in mm

2

Cord Length in Feet Cord Length in Meters

2

5

0

1

00

1

50

15 30 60 120

3-6

6-8

8-10

10-12

12-16

18

16

14

16

12

16

14

–

14

12

–

0.75

1.0

–

0.75

1.0

2.5

–

1.5

2.5

4.0

–

2.5

4.0

–

The use of any other acces so ries not specified in this manual may create a hazard.

!

WARNING

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 14

Trouble Shooting

Read instruction manual first! Remove plug from the power source before

making adjustments or assembling the blade.

TROUBLE: SAW WILL NOT START

PROBLEM 1. Power cord is not plugged in.

2. Power source fuse or circuit breaker tripped.

3. Cord damaged.

4. Burned out switch.

5. Trigger does not turn tool on.

REMEDY 1. Plug saw in.

2. Replace fuse or reset tripped circuit breaker.

3. Inspect cord for damage. If damaged, have cord replaced by an Authorized Skil

Service Center or Service Station.

4. Have switch replaced by an Authorized Skil Service Center or Service Station.

5. Disengage Safety Switch as described on page 10

TROUBLE: BLADE DOES NOT COME UP TO SPEED

PROBLEM 1. Extension cord too light or too long.

2. Low house voltage.

REMEDY 1. Replace with adequate cord.

2. Contact your electric company.

TROUBLE: EXCESSIVE VIBRATION

PROBLEM 1. Blade out of balance.

2. Workpiece not clamped or supported properly.

REMEDY 1. Discard Blade and use different blade.

2. Clamp or support workpiece as shown on pages 10 and 12.

TROUBLE: CANNOT MAKE SQUARE CUT WHEN CROSSCUTTING

PROBLEM 1. Foot not adjusted properly.

REMEDY 1. See “Operating Instructions” section, “Bevel Adjustment” (page 10), “Line

Guide” (page 11, “Cutting Large Sheets (page 12) and “Rip Cuts” (page 13).

TROUBLE: CUT BINDS, BURNS, STALLS MOTOR WHEN RIPPING

PROBLEM 1. Dull blade with improper tooth set.

2. Warped board.

3. Blade binds.

4. Improper workpiece support.

REMEDY 1. Discard blade and use a different blade.

2. Make sure concave or hollow side is facing “DOWN” feed slowly, see (page 12).

3. Assemble blade and tighten Vari-Torque clutch per “Assembly Instructions”, see

(page 9)

4. Clamp or support workpiece as shown on pages 10 and 12.

TROUBLE: BLADE SLIPPING

PROBLEM 1. Tool does not cut workpiece.

REMEDY 1. Assemble blade and tighten Vari-Torque clutch per “Assembly Instructions”, see

(page 9)

!

WARNING

-15-

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:40 AM Page 15

Page is loading ...

L

IMITED WARRANTY OF SKIL CONSUMER PORTABLE, HD, SHD AND MAG HEAVY DUTY POWER TOOLS

Robert Bosch Tool Corporation ("Seller") warrants to the original purchaser only, that all SKIL consumer portable, HD, SHD and MAG Heavy Duty power tools will be

free from defects in material or workmanship for a period of one year from date of purchase. SKIL consumer portable power tool models will be free from defects in

m

aterial or workmanship for a period of ninety days if the tool is used for professional use.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent permitted by law, any warranty or condition implied

b

y law, shall be the repair or replacement of parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly

handled, or misrepaired by persons other than Seller or Authorized Service Station. To make a claim under this Limited Warranty, you must return the complete

product, transportation prepaid, to any SKIL Factory Service Center or Authorized Service Station. For Authorized SKIL Power Tool Service Stations, please visit

w

ww.skil.com or call 1-877-SKIL-999 (1-877-754-5999).

T

HIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW BLADES,

SANDING BELTS, GRINDING WHEELS AND OTHER RELATED ITEMS.

ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE. SOME STATES IN THE U.S., SOME CANADIAN

PRO V INCESDO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF

PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE

E

XCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

T

HIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE

U.S., PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY.

T

HIS LIMITED WARRANTY APPLIES ONLY TO PRODUCTS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO

RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT YOUR LOCAL SKIL DEALER OR IMPORTER.

GARANTIE LIMITÉE DES OUTILS ÉLECTRIQUES GRAND PUBLIC SKIL PORTATIFS POUR USAGE INDUSTRIEL HD, SHD ET MAG

Robert Bosch Tool Corporation (le « Vendeur ») garantit à l'acheteur initial seulement que tous les outils électriques grand public SKIL portatifs pour usage industriel

HD, SHD et MAG seront exempts de vices de matériau ou de façon pendant une période d'un an depuis la date d'achat. Les modèles d'outils électriques grand public

S

KIL portatifs seront exempts de vices de matériau ou de façon pendant une période de quatre-vingt-dix jours si l'outil est utilisé professionnellement.

LA SEULE OBLIGATION DU VENDEUR ET LE SEUL RECOURS DE L’ACHETEUR sous la présente garantie limitée, et dans la mesure où la loi le permet sous toute

garantie ou condition implicite qui en découlerait, sera l’obligation de remplacer ou réparer gratuitement les pièces défectueuses en termes de matériau ou de façon,

p

ourvu que lesdites défectuosités ne soient pas attribuables à un usage abusif ou à quelque réparation ou altération bricolée par quelqu’un d’autre que le Vendeur ou

le personnel d’une station-service agréée. En cas de réclamation sous la présente garantie limitée, l’acheteur est tenu de renvoyer l’outil complet en port payé à un

centre de service-usine SKIL ou une station-service agréée. Pour trouver les coordonnées de la station-service agréée SKIL la plus proche, veuillez visiter

w

ww.skil.com ou téléphoner au 1-877-SKIL-999 (1-877-754-5999).

LA PRÉSENTE GARANTIE NE S’APPLIQUE PAS AUX ACCESSOIRES TELS QUE LAMES DE SCIE CIRCULAIRE, MÈCHES DE PERCEUSES, FERS DE TOUPIES,

LAMES DE SCIES SAUTEUSES, COURROIES DE PONÇAGE, MEULES ET AUTRES ARTICLES DU GENRE.

TOUTE GARANTIE IMPLICITE SERA LIMITÉE À UNE DURÉE À UN AN À COMPTER DE LA DATE D’ACHAT. COMME CERTAINS ÉTATS AMÉRICAINS ET CERTAINES

PROVINCES CANADIENNES N’ADMETTENT PAS LE PRINCIPE DE LA LIMITATION DE LA DURÉE DES GARANTIES IMPLICITES, IL EST POSSIBLE QUE LES

LIMITATIONS CI-DESSUS NE S’APPLIQUENT PAS À VOTRE CAS.

EN AUCUN CAS LE VENDEUR NE SAURAIT ÊTRE TENU POUR RESPONSABLE DES INCIDENTS OU DOMMAGES INDIRECTS (INCLUANT, MAIS NE SE LIMITANT

PAS AUX PERTES DE PROFITS) CONSÉCUTIFS À LA VENTE OU À L’USAGE DE CE PRODUIT. COMME CERTAINS ÉTATS AMÉRICAINS ET CERTAINES PROVINCES

CANADIENNES N’ADMETTENT PAS LE PRINCIPE DE LA LIMITATION OU DE L’EXCLUSION DES DOMMAGES INDIRECTS ET SECONDAIRES, IL EST POSSIBLE QUE

LES LIMITATIONS OU EXCLUSIONS CI-DESSUS NE S’APPLIQUENT PAS À VOTRE CAS.

CETTE GARANTIE LIMITÉE VOUS DONNE DES DROITS PRÉCIS, ET VOUS POUVEZ ÉGALEMENT AVOIR D'AUTRES DROITS QUI VARIENT D'UN ÉTAT À L'AUTRE

AUX ÉTATS-UNIS, D'UNE PROVINCE À L'AUTRE AU CANADA, ET D'UN PAYS À L'AUTRE.

CETTE GARANTIE LIMITÉE S'APPLIQUE UNIQUEMENT AUX OUTILS VENDUS AUX ÉTATS-UNIS D'AMÉRIQUE, AU CANADA ET DANS LE COMMONWEALTH DE

PORTO RICO. POUR CONNAÎTRE LA COUVERTURE DE GARANTIE DANS LES AUTRES PAYS, CONTACTEZ VOTRE IMPORTATEUR OU REVENDEUR SKIL LOCAL.

GARANTÍA LIMITADA PARA HERRAMIENTAS MECÁNICAS PORTÁTILES DE CONSUMO DE SERVICIO PESADO HD, SHD Y MAG DE SKIL

Robert Bosch Tool Corporation ("el Vendedor") garantiza, únicamente al comprador original, que todas las herramientas mecánicas portátiles de consumo de

servicio pesado HD, SHD y MAG de SKIL estarán libres de defectos de material o de fabricación durante un período de un año a partir de la fecha de compra. Los

modelos de herramientas mecánicas portátiles de consumo de SKIL estarán libres de defectos de material o de fabricación durante un período de noventa días si la

herramienta se emplea para uso profesional.

LA ÚNICA OBLIGACIÓN DEL VENDEDOR Y EL RECURSO EXCLUSIVO QUE USTED TIENE bajo esta Garantía Limitada y, hasta donde la ley lo permita, bajo

cualquier garantía o condición implícita por ley, consistirá en la reparación o sustitución sin costo de las piezas que presenten defectos de material o de fabricación

y que no hayan sido utilizadas incorrectamente, manejadas descuidadamente o reparadas incorrectamente por personas que no sean el Vendedor o una Estación

de servicio autorizada. Para efectuar una reclamación bajo esta Garantía Limitada, usted debe devolver el producto completo, con el transporte prepagado, a

cualquier Centro de servicio de fábrica SKIL o Estación de servicio SKIL autorizada. Para localizar Estaciones de servicio autorizadas de herramientas mecánicas

SKIL, sírvase visitar www.skil.com o llame al 1-877-SKIL-999 (1-877-754-5999).

ESTA GARANTÍA LIMITADA NO SE APLICA A ARTÍCULOS ACCESORIOS TALES COMO HOJAS PARA SIERRAS CIRCULARES, BROCAS PARA TALADROS,

BROCAS PARA FRESADORAS, HOJAS PARA SIERRAS DE VAIVÉN, CORREAS PARA LIJAR, RUEDAS DE AMOLAR Y OTROS ARTÍCULOS RELACIONADOS.

TODAS LAS GARANTÍAS IMPLÍCITAS TENDRÁN UNA DURACIÓN LIMITADA A UN AÑO A PARTIR DE LA FECHA DE COMPRA. ALGUNOS ESTADOS DE LOS

EE.UU. Y ALGUNAS PROVINCIAS CANADIENSES NO PERMITEN LIMITACIONES EN CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA, POR LO QUE ES

POSIBLE QUE LA LIMITACIÓN ANTERIOR NO SEA APLICABLE EN EL CASO DE USTED.

EL VENDEDOR NO SERÁ RESPONSABLE EN NINGÚN CASO DE NINGÚN DAÑO INCIDENTAL O EMERGENTE (INCLUYENDO PERO NO LIMITADO A

RESPONSABILIDAD POR PÉRDIDA DE BENEFICIOS) QUE SE PRODUZCA COMO CONSECUENCIA DE LA VENTA O UTILIZACIÓN DE ESTE PRODUCTO. ALGUNOS

ESTADOS DE LOS EE.UU. Y ALGUNAS PROVINCIAS CANADIENSES NO PERMITEN LA EXCLUSIÓN O LIMITACIÓN DE LOS DAÑOS INCIDENTALES O

EMERGENTES, POR LO QUE ES POSIBLE QUE LA LIMITACIÓN O EXCLUSIÓN ANTERIOR NO SEA APLICABLE EN EL CASO DE USTED.

ESTA GARANTÍA LIMITADA LE CONFIERE A USTED DERECHOS LEGALES ESPECÍFICOS Y ES POSIBLE QUE USTED TAMBIÉN TENGA OTROS DERECHOS QUE

VARÍAN DE ESTADO A ESTADO EN LOS EE.UU., DE PROVINCIA A PROVINCIA EN CANADÁ Y DE PAÍS EN PAÍS.

ESTA GARANTÍA LIMITADA SE APLICA SÓLO A LOS PRODUCTOS VENDIDOS EN LOS ESTADOS UNIDOS DE AMÉRICA, CANADÁ Y EL ESTADO LIBRE ASOCIADO

DE PUERTO RICO. PARA COBERTURA DE GARANTÍA EN OTROS PAÍSES, PÓNGASE EN CONTACTO CON SU DISTRIBUIDOR O IMPORTADOR LOCAL DE SKIL.

Exportado por: Robert Bosch Tool Corporation Mt. Prospect, IL 60056-2230, E.U.A.

Importado en México por: Robert Bosch, S.A. de C.V., Calle

Robert Bosch No. 405, Zona Industrial, Toluca, Edo. de

México, C.P. 50070, Tel. (722) 2792300

1619X09298 08/15

!1619X09298!

1619X09298 5080 5180 5185.qxp_Divergent 8/25/15 10:41 AM Page 44

Skil 5080 Owner's manual

Skil 5080 Owner's manual

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