Boston Whaler 255 Conquest Owner's manual

“The mission of Boston Whaler is to

provide consumers with the

safest, highest quality, most durable

boats in the world”

INFORMATION IN THIS PUBLICATION IS BASED ON THE LATEST PRODUCT SPECIFICATIONS AVAILABLE AT PRINTING, BOSTON WHALER

®

BOATS, INC. RESERVES THE RIGHT

TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE, IN THE COLORS, EQUIPMENT, SPECIFICATIONS, MATERIALS AND PRICES OF ALL MODELS, OR TO DISCONTINUE MODELS.

SHOULD CHANGES OR MODIFICATIONS TO THE MODELS BE MADE BOSTON WHALER

®

IS NOT OBLIGATED TO MAKE SIMILAR CHANGES OR MODIFICATIONS TO MODELS

SOLD PRIOR TO THE DATE OF SUCH CHANGES. THE FOLLOWING ARE REGISTERED TRADEMARKS OF THE BRUNSWICK CORPORATION:

255 CONQUEST, BOSTON WHALER

®

. MRP #1839962

Revision A - 07/18/06

Boston Whaler founder

Richard T. Fisher demon-

strating one of the fea-

tures that has made Bos-

ton Whaler the “Unsink-

able Legend” in this

1961 LIFE Magazine

Photo.

Richard T. Fisher was

posthumously inducted

into the National Marine

Manufacturer’s Associa-

tion (NMMA) Hall of

Fame on September 26,

1996 for accomplish-

ments made in marine

engineering and con-

struction.

History

In 1958, company founder Richard T. Fisher introduced the first Boston Whaler boat in Braintree,

Massachussetts. It featured two significant innovations: first, its twin sponson hull design produced superior

stability and a remarkably dry ride; second, its unique foam core construction made the boat not only du-

rable, but unsinkable as well.

Fisher took every opportunity to illustrate the unique characteristics of the Boston Whaler. His most famous

demonstration was captured in 1961, by Life Magazine. The series of photographs showed the boat under-

way, the boat being sawed in half and ultimately Fisher motoring away in the remaining half of the boat. And

through the years many other demonstrations have proved the toughness and durability of the Boston Whaler

hull. And though you may never cut your boat in half, this only goes to show one thing, people whose

livelihood and lives depend on boats consistently choose Boston Whaler because of their seaworthiness,

dependablility and the inherent safety of a hull that won’t sink even if severely damaged.

Boston Whalers are built to last. For over 40 years Boston Whaler® has strived to make each model better,

providing you with a safe and fun boating experience. That is the reason we offer a 10 year limited transfer-

able warranty. It is also an excellent reason why you can trust the safety of your family and friends to a

Boston Whaler.

PLEASE KEEP THIS OWNER’S MANUAL PACKET IN A SECURE PLACE, AND BE SURE TO HAND IT OVER TO THE

NEW OWNER IF YOU SELL THE BOAT.

Section 1 - 255 Conquest

Table of Contents

Section 6-Raw Waste System

Raw Water, (Optional) 32

Operation/Maintenance 32

Section 7-Livewell System

Livewell, (standard/optional) 33

Operation/Maintenance 33

Bilge Pump 33

Operation/maintenance 33

Bilge Diagram 33

Section 8-Waste System

Head System 34

Shore Side Discharge 34

Macerator/Overboard Discharge

(Optional) 34

Maintenance 35

Environmental Considerations 35

Head System w/ Macerator & Overboard Discharge 35

Vacu-Flush Waste System 35

Section 9-Propulsion System

Propeller Information 36

Propeller Assembly Diagram 36

Hydraulic Steering Information 37

Operation/Maintenance 37

Power Steering Information 37

Gear shift/Throttle Control 38

Single Engine Throttle Control 38

Dual Engine Throttle Control 38

Digital Throttle & Shift (DTS®) 38

Power Trim Operation 39

Engine Starting Procedure 39

Section 10-Getting to know your Boston Whaler

Trim Tabs 40

Mooring Points 41

Lifting 41

Hull Maintenance 42

Hull Maintenance (Blisters) 42

Bottom Painting 42

Painted Hull Care (Bottom 43

Vinyl Cushion Care 43

Long Term Storage 43

Engine 44

Fuel System 44

Trailer Storage 44

Electrical System 44

Drainage 44

Canvas Care & Maintenance 44

Trailer 45

Trailer Safety 45

Bunk Trailer Terminology 45

Section 11-Anchoring Information

Anchoring Information 46

Lowering The Anchor 46

Setting The Anchor 46

Weighing The Anchor 46

Section 12-Maintenance Log & Notes

Maintenance Log 47

Notes 47

255 Conquest-Owner’s Manual

Section 1-255 Conquest

Introduction 1

Table of Contents 1

Boston Whaler Limited Warranty 2

Construction Standards 4

Our Hull 4

Servicing your Boston Whaler 4

Hull Identification Number 4

Section 2-General Arrangement & Specifications

Specifications & Dimensions 5

Standard Features 6

Notable Options 8

Storage 11

Standard Seating 12

Canvas Arrangement, Suntop/Hardtop 12

Through-Hull Fittings 13

Deck Occupancy 14

Label Locations 15

Section 3-Fuel System

Fuel System 18

Fuel Fill 18

Fuel System Diagram 18

Fuel Vent 18

Empty Tank 19

Hoses & Fittings 19

Tank Cleaning 19

Primer Bulb 19

Remote Oil System 19

Static Electricity and the Fuel System 21

Ethanol-Blended Fuel 20

Section 4-Electrical System

Electrical System 22

Battery Information 22

Battery Box Location 22

Battery Maintenance 22

Dual Battery Switches 23

Battery Switches, Single Engine 23

Battery Switches, Dual Engine 24

12 Volt Accessory Receptacle 24

Console Wiring Diagram 25

Hull Wiring Diagram 26

Battery Switch Diagram 26

Side Pocket Switch Panel 27

Instrument Panel

Single Engine Gauge Panel 28

Dual Engine Gauge Panel 28

Verado 4-Stroke Engine Gauge Panel 28

Multi-System Tachometer/Speedometer 29

System View Monitor 29

Navigation Lighting 30

Ignition Shutdown Switch 30

Section 5-Freshwater System

Water System 31

Freshwater Pump 31

Freshwater Shower 31

Cabin Sink 31

Freshwater System Diagram 31

Maintenance 32

Disinfecting The System 32

Winterizing The System 32

This Owner’s Manual has been written to provide specific information about your boat and it should be read carefully. Keep this booklet with the

other Manuals in the Owner’s Manual Packet. The Owner’s Manual Packet has been compiled to help you operate your boat with safety and

pleasure. It contains details of the boat, the equipment supplied or fitted, it’s systems and information on it’s operation and maintenance. Please

familiarize yourself with the boat and it’s operation before using it. If this is your first boat, or you are changing to a type of boat you are not familiar

with, for your own comfort and safety, please ensure that you obtain handling and operating experience before “assuming command” of your boat.

Your Boston Whaler® dealer or local Yacht Club will be pleased to advise you of marine safety classes and safe boating classes in your area.

Introduction

1

Section 1 - 255 Conquest

255 Conquest-Owner’s Manual

2

Boston Whaler

®

Limited Warranty

Boston Whaler warrants to the first retail owner of its 2007 model year boats, if purchased from an

authorized Boston Whaler Dealer and operated under normal, non-commercial use (“Boston Whaler Boat”),

that it will repair or replace, at its sole discretion, any defects in material or workmanship in the Boston Whaler

Boat that are reported within applicable warranty periods, subject to the remedies, exclusions, and limitations

set out below.

1. Limited Structural Hull Warranty - 0-5 Years: Boston Whaler will provide 100% reimbursement for any repair or

replacement as a result of Structural Hull Defect in material or workmanship which is reported within five (5) years (60

months) from the date of the first retail purchase of the Boston Whaler Boat. The “Hull” shall mean the single fiberglass

molded shell and integral structural components. A Structural Hull Defect shall mean a substantial defect in the boat’s

Hull/Deck which causes the boat to be unfit or unsafe for general use as a pleasure craft under normal operating

conditions.

2. Limited Structural Hull Warranty - 5-10 Years: For any defect reported during the 60-120 month period from the date

of the first retail purchase of the Boston Whaler Boat, Boston Whaler will reimburse repairs or replacement as a result of

a Structural Hull Defect in material or workmanship on a pro-rata basis. Reimbursement will be based on the percentage

of the number of months left of limited warranty coverage after the first 60 months have elapsed. A declining value of

1.67% will be assessed to each month after the first 60 month period. For example, a defect is reported 6 years and 3

months or 75 months after the date of purchase. 75 months minus the first 60 months equals 15 months of pro ratacoverage.

The 15 months of pro rata coverage is multiplied by 1.67% and equals 25%. This means 25% of the warranty has expired.

Therefore, any authorized repair and/or replacement will qualify for 75% reimbursement of the total cost.

3. Limited Warranty on Accessories Manufactured and Installed By Boston Whaler: Boston Whaler will repair or

replace any accessories manufactured and installed by Boston Whaler that are defective in factory materials and/or

workmanship which are reported within one year from date of sale to the original purchaser.

Sole Remedy: In no event shall any repair or replacement under this Limited Warranty exceed the fair market value of the

owner’s boat as of the date of the owner’s claim. THE REMEDY OF REPAIR OR REPLACEMENT OF PARTS

OR MATERIALS THAT ARE FOUND TO BE DEFECTIVE IN FACTORY MATERIALS OR

WORKMANSHIP COVERED BY THIS LIMITED WARRANTY SHALL CONSTITUTE THE

OWNER’S SOLE AND EXCLUSIVE REMEDY AGAINST BOSTON WHALER FOR ANY CLAIMS

WHATSOEVER OF ECONOMIC LOSS RESULTING FROM PRODUCT FAILURE. The terms and

conditions contained in this limited warranty may not be modified, altered or waived by any action, inaction, or

representations, whether oral or in writing, except upon the express, written authority of a management level employee of

Boston Whaler.

Statute of Limitations: Any action for rescission or revocation against Boston Whaler shall be barred unless it is

commenced within two (2) years from the date of accrual of such cause of action.

Other Limitations: EXCEPT AS SET FORTH HEREIN, THERE ARE NO OTHER WARRANTIES

EITHER EXPRESS OR IMPLIED PROVIDED BY BOSTON WHALER ON THIS BOAT. ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF FITNESS

AND MERCHANTABILITY, ARE EXPRESSLY EXCLUDED. BOSTON WHALER FURTHER DIS-

CLAIMS ANY LIABILITY FOR ECONOMIC LOSS ARISING FROM CLAIMS OF PRODUCT

FAILURE, NEGLIGENCE, DEFECTIVE DESIGN, MANUFACTURING DEFECT, FAILURE TO WARN

AND/OR INSTRUCT, LACK OF SEAWORTHINESS, AND ANY OTHER THEORY OF LIABILITY

NOT EXPRESSLY COVERED UNDER THE TERMS OF THIS LIMITED WARRANTY.

TO THE EXTENT REQUIRED BY LAW ANY IMPLIED WARRANTY OF MERCHANTABILITY IS

LIMITED FOR THE DURATION OF THE RESPECTIVE EXPRESS LIMITED WARRANTIES

STATED HEREIN. TO THE EXTENT ALLOWED BY LAW NEITHER BOSTON WHALER, NOR

THE SELLING DEALER SHALL HAVE ANY RESPONSIBILITY FOR LOSS OF THE BOAT, LOSS

OF TIME, INCONVENIENCE, COMMERCIAL LOSS OR CONSEQUENTIAL DAMAGES. SOME

STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS,

SO THE ABOVE LIMITATION MAY NOT BE APPLICABLE. SOME STATES DO NOT ALLOW

THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO

255 Conquest-Owner’s Manual

3

Section 1 - 255 Conquest

World Headquarters, 100 Whaler Way, Edgewater, FL 32141

Internet Address: www.whaler.com

THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT BE APPLICABLE. THIS WARRANTY

GIVES THE OWNER SPECIFIC LEGAL RIGHTS, AND THE OWNER MAY ALSO HAVE OTHER

RIGHTS WHICH VARY FROM STATE TO STATE.

RETAIL CUSTOMERS IN THE EUROPEAN UNION (EU) MAY HAVE LEGAL RIGHTS UNDER

APPLICABLE NATIONAL LEGISLATION REGARDING THE SALE OF CONSUMER GOODS

WHICH ARE NOT AFFECTED BY THIS LIMITED WARRANTY. THE RETAIL CUSTOMER’S

LEGAL RIGHTS UNDER ANY APPLICABLE NATIONAL LEGISLATION REGARDING THE SALE

OF CONSUMER GOODS SHALL NOT BE AFFECTED. You can receive information relating to authorized

EU dealers by contacting Boston Whaler at the address listed below.

Exclusions: This limited warranty does not apply to any boat which has been salvaged or declared a total loss or

constructive total loss for any reason not covered in this limited warranty. This warranty also does not apply to the

following items:

(1) Expenses for hauling out, transportation to and from the dealer or the Boston Whaler factory for warranty service;

(2) equipment or accessories which are not installed by Boston Whaler or which carry their own individual warranties,

including but not limited to engines, engine components, batteries, propellers, controls, steering mechanisms, and

electronics; (3) damage or deterioration of cosmetic surface finishes, including discoloration, chalking, cracking,

crazing, fading or oxidation of gel coat, stress lines, plated or painted metal and stainless steel finishes, or ant-fouling

bottom paint; (4) windshield breakage and leakage; (5) any Boston Whaler boat initially sold at retail by a party other

than anauthorized Boston Whaler dealer; (6)damage resulting from abuse, misuse, accidents, overloading or powering

in excess of the recommended maximum horsepower; (7) failure of the owner to use, maintain, or store the boat as

specified in the Boston Whaler owner’s manual; and any other failure to provide reasonable care and maintenance; (8)

any Boston Whaler boat which has been altered or modified from Boston Whler factory specifications, including

penetration of the hull by anyone other than Boston Whaler factory personnel or Boston Whaler authorized dealer

service personnel following factory specified procedures; (9) use of improper trailer; (10) any Boston Whaler boat used

for Commercial Puposes i.e more than 50% usage for business or revenue-producing purposes; (11) any representation

or implication relating to speed, range, fuel consumption or estimated performance characteristics; (12) any failure or

defect caused by an act of nature resulting in damage, cost, or expense; (13) any failure or defect arising from a previous

repair made by a non-authorized service provider, unless the repair was preapproved by Boston Whaler; and (14) any

item exceeding the expressed coverage limits specified in any Boston Whaler limited warranty.

Owner’s Obligations: To initiate a warranty claim, it is the responsibility of the purchaser to contact an authorized

Boston Whaler dealer immediately after discovery of any defect, describe the nature of the problem, and provide a hull

serial number, date of purchase, and name of selling dealer. The authorized dealer will notify Boston Whaler, who is solely

responsible for determining and authorizing in writing the remedial action(s) to be performed at either an

authorized Boston Whaler dealership chosen by Boston Whaler or at the Boston Whaler factory. The purchaser should

notify Boston Whaler of any boat being repaired by an authorized Boston Whaler dealer which has been at the

dealership for fifteen (15) days, or of any claimed defect which was not corrected after one repair attempt.

Registration: Boston Whaler provides each new boat owner with a product registration card which should be filled out

and sent to Boston Whaler within 30 days of purchase. Please complete and return the product registration card within

30 days of purchase of your boat in order to facilitate processing of warranty claims and for manufacturer notifications.

Transferability: The Limited Warranty on Accessories Manufactured and Installed By Boston Whaler, set out in

paragraph 3 above, is not transferable. The Limited Hull Warranty is transferrable to a subsequent owner, except this

limited warranty will not transfer to any new owner of a boat which has been salvaged and resold, or resold after a

declaration of a total loss or a constructive total loss, i.e. the cost of repair exceeds the value of the boat. The new owner

must fill out and send in a Boston Whaler warranty transfer form, accessible from www.whaler.com, a copy of the bill of

sale, and a $50.00 fee to Boston Whaler, 100 Whaler Way, Edgewater, Florida 32141, within 30 days of purchase.

Section 1 - 255 Conquest

255 Conquest-Owner’s Manual

Hull

Identification

Number

“THE MISSION OF BOSTON WHALER IS TO PROVIDE CONSUMERS WITH THE

SAFEST, HIGHEST QUALITY, MOST DURABLE BOATS IN THE WORLD”.

We are dedicated to creating a superior product providing you with comfort, performance, safety and dependability. All

of our boats comply with the safety standards set by the United States Coast Guard and are designed, engineered and

manufactured in accordance with applicable recommendations and guidelines of the American Boat and Yacht Council

(A.B.Y.C.) and certified by the National Marine Manufacturers Association (N.M.M.A.).

Construction Standards

Hull Identifcation Number

The “Hull Identification Number” is located on the

starboard side of the transom wall.

This is the most important identifying factor and must

be included in all correspondence related to your ves-

sel. Failure to do so will only create delays. Also of

vital importance are the engine serial numbers and

part numbers when writing about or ordering parts

for your engine.

Our Hull

Boston Whaler® hulls are constructed with our pat-

ented Unibond™ construction. This involves shoot-

ing high density foam into a closed mold system.

The foam expands to fill voids in the hull, and when

the finished product is pulled from the mold, the deck

and the hull are chemically bonded to form a solid,

inseparable unit.

2

3

4

1

1 No air voids

2 High density closed cell non-absorbent foam

3 High quality resins and gelcoats

4 Woven glass matting

When your 255 Conquest needs to be serviced or

regular maintenance is needed, it should be taken to

an authorized Boston Whaler® dealer.

To find a Boston Whaler® dealer in your area call:

1-800-942-5379

Domestic/International

If a problem is not handled to your satisfaction:

Discuss any warranty related problems directly

with the service manager of the dealership or your

sales person. Give the dealership an opportunity

to help the service department resolve the matter

for you.

Servicing your Boston Whaler

Typical H.I.N. Description

High performance boats require intimate knowledge

of their handling characteristics for safe high speed

operation.

• Learn the effects of trim, steering and

throttle changes at gradually increasing

levels of speed.

• Approach full throttle while adjusting trim for

safe handling of the vessel.

WARNING

!

4

Section 2 - General Arrangement & Specifications

255 Conquest-Owner’s Manual

Overall Length 26’11” 8.20 m

Trailerable Length 31’0” 9.44 m

Bridge Clearance 9’5” 2.87 m

Bridge Clearance (no top)7’3” 2.21 m

Beam 8’9” 2.74 m

Draft, (Hull Only) 16” .40 m

Weight (dry, no engine) 4900 lbs. 2222 kg

Swamped Capacity 6100 lbs 2766 kg

Maximum Engine Weight 1220 lbs. 553 kg

Maximum Weight, (passengers,

engine(s), gear,** 4300 lbs 1950 kg

Persons 14

Maximum Horsepower 450HP 335 kw

Minimum Horsepower 225 HP 167.8 kw

Fuel Capacity 150 gal.(U.S.) 567.8 L

Water Capacity 20 gal.(U.S.) 76 L

* Waterline

*** Engine Draft,(See Notice)

Specifications & Dimensions

26’11”

8’9”

7’3”

16”

9’5”

*

Specified measurements are approximations and are

subject to variance.

NOTICE

!

Note: The hard-top shown here

is for reference purposes only.

***

31’0”

NOTICE

!

Optional equipment and loading of the boat will af-

fect the draft measurements. Follow the recommen-

dations listed on your capacity plate regarding the

maximum amount of weight the boat can safely

carry.

***

24’8”

Exceeding this weight will affect the bost’s perfor-

mance. DO NOT Exceed the weights listed on the

capacity plate.

NOTICE

!

**

5

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications6

255 Conquest

Standard Features

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18 19

20

22

21 23

24

25

26

27

28

30

31

32

33

34

35

36

38

39

29

37

1 Bow pulpit w/ roller

2 Heavy duty rub rail

3 8” cleat bow (2), stern (2), spring (2)

4 Stainless steel bow rail

5 Forward seating area w/ cushion

6 Opening hatch w/ screen

7 Aluminum framed windshield

8 Lockable cabin door

9 Companion seating w/ cushion & slide

10 Aft facing seat w/ storage under, port

11 Self bailing cockpit

12 Fuel fill

13 Port fishbox w/ drain

14 Gunwale mounted rodholders, (2)

15 Aft foldaway seat

16 Livewell w/ drain

17 Freshwater fill

18 Port access hatch

19 Motorwell access hatch, (2)

20 Motorwell

21 Steering control lines

22 225 OptiMax Mercury Engine

23 Motorwell drains, (2)

24 Oil fill

25 Telescoping ladder access door

26 Freshwater shower nozzle

27 Transom door

28 Starboard fishbox w/ drain

29 Waste discharge deck plate

30 Aft facing seat w/ cooler under, starboard

31 Cockpit floor storage

32 Helm seat w/ cushion & slide

33 Gear shift throttle control

34 Stainless steel steering wheel

35 Hydraulic tilt steering system

36 Starboard windshield wiper

37 Forward navigation lights

38 Bow anchor locker w/ drain

39 Horn, (under pulpit)

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications 7

255 Conquest

Standard Features (Cont’d)

1

2

3

4

56

7

8

910

11

14

1 Rodholder, Port and Starboard Cabin

2 Porta-Potti w/ Deck Pump-out

3 Molded Footrest

4 In-Deck Storage, Forward

5 150 Gal. (567L) Fuel Tank

6 Cockpit Rodholders w/ Toerail, Port & Starboard

7 Battery Switches

8 Battery Boxes, Port & Starboard

9 VRO Tank, 3 gal. (11.3L)

10 20 Gal. (76L) Freshwater Tank

11 Magnetic Compass

12 Instrument Panel

13 Port Engine Ignition Switch

14 Cupholder

15 Starboard Engine Ignition Switch

16 Emergeny Engine Shut Off Switch

17 Gear Shift/Throttle Control

18 Trim Tab Control Pad

19 Console Drain

20 Porta-Potti w/ Deck Pumpout

21 Wet Bar Sink & Faucet

22 V-Berth/ Table Cushion & Pedestal

23 Cabin Cushions w/Storage Underneath

24 Hydraulic Trim Tabs

12

13

16

17

18

19

15

21

20

23

22

24

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications8

Notable Options

1

2

3

4

5

78 9

10

11

12

13

14

1516 17

19

21

22

23

20

1 Canvas Sun-top, Red or Blue

2 Metal, Tubular Frame

3 Canvas, Forward Visor

4 Canvas, Aft Drop Curtain

5 Canvas, Side Surtain, Port & Starboard

6 Anchor Windlass

7 Radial Outriggers, Port & Starboard

8 Hard-top Electronics Box

9 Hard-top

10 Hard-top, Forward Visor

11 Hard-top Rodholders, (4)

12 Hard-top, Aluminum Frame

13 Hard-top Side Curtain, Port & Starboard

14 Hard-top, Aft Drop Curtain

15 Macerator

16 Overboard Discharge Seacock

17 Deck Pump-out Fitting

18 Waste Vent

19 Porta-Potti w/ Deck Pump-out & Overboard

Discharge

20 Holding Tank, Vacuum

21 Vacu-Flush Head

22 Shore Power Outlet

23 Shore Power Switch Panel

6

18

4

5

6

7

8

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications 9

10

Notable Options, (Cont’d)

1

2

3

1 AM/FM Stereo w/ CD

2 2 Speakers in Cabin, 2 in Cockpit

3 VacuFlush® Head System, (holding tank,dock-

side pump-out w/ overboard discharge).

4 Tackle Drawer, Port/Starboard

5 Cockpit Coaming Bolsters

6 Raw Water Washdown Connection

7 Gunwale Mounted Rodholders, Port/Starboard

8 Livewell w/ Light & Raw Water Fill

9 Aft Mounted Rodholder

10 150 CXL OptiMax Dual Engines

9

11 150 CXL OptiMax Dual Engines

12 150 CXL Verado 4-Stroke Engine*

13 175 CXL Verado 4-Stroke Engine*

14 250 XXL Verado 4-Stroke Engine*

15 275 XXL Verado 4-Stroke Engine*

12

1314

15

*These options include Digital Throttle & Shift, Smart Craft System View Display and Power Assisted Steering

11

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications

Notable Options, (Cont’d)

1 Sirius

®

Satellite Radio Antenna

2 GPS Antenna

3 Northstar 4KW Radar**

4 VHF Radio Antenna

5 Northstar 6000i (GPS, Chartplotter, Fishfinder)

6 Northstar NS3300 Autopilot**

7 Navman VHF Radio

8 Windlass Control Pad

9 Stereo Remote

10 MP3 Player Receptacle

1

2

3

4

6

5

7

8

10

9

1

2

*

* Antenna placement if hardtop option is not chosen.

** Hardtop option required

10

Section 2 - General Arrangement & Specifications

255 Conquest-Owner’s Manual

255 Conquest Storage

7

89

10

11

12 13

14

6

1

2

3

4

5

15

1 Starboard V-berth storage

2 Cabin rod rack, starboard

3 Forward V-berth storage

4 Cabin rod racks, port

5 Port V-berth storage

6 Port side panel storage

7 Starboard side panel storage

8 Aft cockpit mechanical storage

9 Port in-deck insulated fishbox

10 Under seat storage w/ drain

11 Cockpit floor storage

12 Starboard in-deck insulated fishbox

13 Under seat, insulated cooler w/ drain

14 Anchor locker w/ drain

15 Fire extinguisher pocket

11

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications

255 Conquest Standard Seating

7

8

9

10

1 Companion seat w/ cushion & slide

2 Aft facing seat, port

3 Aft foldaway seat

4 Aft facing seat, starboard

5 Helm seat w/ cushion & slide

6 Forward seating area

7 Port cabin seating w/ cushion & storage under

8 Forward cabin seating w/ cushion & storage under

9 Starboard cabin seating w/ cushion & storage

under

10 Cover & cushion over porta-potti

3

2

1

6

4

5

The sun-top canvas must be secured in can-

vas boot before trailering.

NEVER TRAILER THE CANVAS TOP IN THE

OPEN POSITION.

NOTICE

255 Conquest Canvas, Suntop/Hardtop

DANGER

CARBON MONOXIDE DANGER

Prolonged exposure can cause serious injury

or death. To reduce CARBON MONOXIDE

accumulation, increase air movement by

opening windows or adjusting the canvas to

allow for more air circulation

!

1 Aft drop curtain, (black or blue)

2 Side curtains, port & starboard, (black or blue)

3 Forward visor, (black or blue)

4 Canvas sun-top, (black or blue)

5 Aft support pole, Stainless steel

6 Forward support pole, Stainless steel

7 Aft drop curtain, (black or blue)

8 Side curtains, port & starboard, (black or blue)

9 Forward visor

10 Hard-top

11 Aluminum frame

1

2

3

4

5

6

7

8

9

10

11

12

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications

The deck drain provides self-bailing capabilities while the

boat is static in the water and no passengers on board.

This feature prevents the accumulation of water in the

cockpit. the drain must be in place when underway.

NOTICE

!

Depending on the type of boat you have, you may

have underwater fittings that need drain plugs.

Garboard drain plugs and fishbox drain plugs need

to be in place before the boat goes into the water.

Any fitting that will be underwater needs to be

plugged or the seacock needs to be closed

NOTICE

!

Through hull fittings should be checked for proper

seal annually. When the boat is in the water the un-

derwater fittings can be checked for dripping. It is

recommended that the underwater fittings be re-

moved, cleaned and resealed every other year.

NOTICE

!

If the through hull fittings need to be replaced, it is

recommended that an authorized Boston Whaler ®

dealer perform this type of repair. Through hull fit-

tings that are improperly installed can cause pre-

mature hull failure and may void the Boston

Whaler® limited warranty.

NOTICE

!

1 Anchor Locker Drain

2 Waste System Vent

3 Starboard Fishbox Drain

4 Raw-water Intake

5 Fishbox Pump Outlet, Starboard (optional)

6 1100 GPH Bilge Pump Outlet

7 Cabin Sink Drain

8 Port Fishbox Drain

STARBOARD

PORT

255 Conquest Through-Hull Fittings

AFT

1

2

3465

7 88 9

10

11

14

12

13

9 Macerator Pump Outlet, (optional)

10 Fishbox Pump Outlet, Port (optional)

11 Transom Deck & Livewell Drain

12 Motorwell Drain, (2)

13 Garboard Drain

14 Deck Drain

13

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications

Be aware of your footing while the boat is underway,

slipping or falling could result in serious injury or death,

especially if the boat is in motion or in rough seas.

Keep the accomodation deck clean, so if movement

is neccessary it will be free of obstruction.

DANGER

Gelcoat surfaces are slippery when wet. Use ex-

treme caution when walking on wet surfaces.

WARNING

Deck Occupancy

WARNING

!

Never occupy the working decks while the boat is

underway.

Accomodation deck:

This area of the boat is inside the

cockpit and includes helm seating.

Movement in this area should be

done with extreme caution while the boat is under-

way. A sudden shift in boat direction can cause a loss

of balance and lead to injury or death.

Working deck:

This area is intended for occupation

ONLY while mooring, anchoring,

loading/unloading or when the boat

is at rest. NEVER operate the engine while loading

or unloading swimmers/divers from the swim plat-

form/ladder.

14

Section 2 - General Arrangement & Specifications

255 Conquest-Owner’s Manual

Warning Label Locations

! CAUTION

MRP# 1743504

ENSURE PROPER DRAIN PLUG INSTALLATION.

REMOVAL OF FISHWELL DRAIN PLUGS COULD

RESULT IN SWAMPING.

THIS BOAT HAS BEEN DESIGNED FOR A MAXIMUM

OUTBOARD ENGINE WEIGHT OF

1220 Lb / 553 kg

It is important to replace any damaged or

unreadable label. Call your Boston Whaler

dealer for replacement labels.

NOTICE

Proposition 65

A WIDE VARIETY OF COMPONENTS USED ON THIS VESSEL

CONTAIN

OR EMIT CHEMICALS KNOWN TO THE STATE OF

CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS AND

OTHER

REPRODUCTIVE HARM.

EXAMPLES INCLUDE:

•ENGINE AND GENERATOR EXHAUST

•ENGINE AND GENERATOR FUEL, AND OTHER

LIQUIDS

SUCH AS COOLANTS AND OIL,

ESPECIALLY USED MOTOR OIL

•COOKING FUELS

•CLEANERS, PAINTS, AND SUBSTANCES USED

FOR

VESSEL REPAIR

•WASTE MATERIALS THAT RESULT FROM WEAR

OF

VESSEL COMPONENTS

•LEAD FROM BATTERY TERMINALS AND FROM

OTHER

SOURCES SUCH AS BALLAST OR FISHING

SINKERS

TO AVOID HARM:

• KEEP AWAY FROM ENGINE, GENERATOR, AND

COOKING

FUEL EXHAUST FUMES

•WASH AREAS THOROUGHLY WITH SOAP AND

WATER AF

-

TER HANDLING THE SUBSTANCES ABOVE

! WARNING

1

2

3

4

5

6

7

8

9

Caution, Fishwell Drain ........................................... 1743504

Warning, CO Helm ................................................. 1811368

NMMA Certification (1727512); Builder’s Plate (17275130)

Canada Conformity (1746027)

Maximum Engine Weight.........................................1735929

Proposition 65 Hang Tag ........................................ 1795087

Warning, Fuel Storage ............................................ 1691003

Warning, Fuel Hazard ...............................................995704

Warning, CO Cabin ................................................ 1812911

Warning, Running Boat with Door Open .................. 1743548

Replacement

Part No.

CALIFORNIA RESIDENTS ONLY

THIS WARNING IS ATTACHED TO THE STEERING

WHEEL

PRIOR TO DELIVERY OF ANY BOATS

SOLD

IN THE STATE OF CALIFORNIA IN

ACCORDANCE

WITH CALIFORNIA HEALTH &

SAFETY CODE §§ 25249.5-.13

! WARNING

AVOID SERIOUS INJURY OR DEATH

FROM FIRE OR EXPLOSION

RESULTING FROM LEAKING FUEL.

INSPECT SYSTEM FOR LEAKS AT

LEAST ONCE A YEAR.

NW-201-04

! WARNING

co

NW 205-05

Carbon monoxide (CO) can cause brain damage or death.

Carbon monoxide can be present in the cabin

Signs of carbon monoxide poisoning include nausea,

headache, dizziness, drowsiness, and lack of conciousness.

Get fresh air if anyone shows signs of carbon monoxide

poisoning.

Get fresh air if carbon monoxide detector alarm sounds

Carbon monoxide detector must be functioning at all times.

1

2

3

4

5

6

7

8

9

On Inside Surface of Door

15

Section 2 - General Arrangement & Specifications16

255 Conquest-Owner’s Manual

It is important to replace any damaged or

unreadable label. Call your Boston Whaler

dealer for replacement labels.

NOTICE

1

2

3

4

Warning, Overboard Discharge ............................. 1745156

Warning, Do Not Occupy Seat@ Over 5 MPH .... 1752857

Danger, CO Transom............................................ 1811367

Caution, Oil Tank Level ........................................ 1799311

Replacement

Part No.

NOTICE

MRP# 1745156

THIS BOAT IS EQUIPPED WITH

AN OPTIONAL DIRECT OVERBOARD

DISCHARGE VALVE. DISCHARGING OF

SEWAGE DIRECTLY OVERBOARD

IS FOR USE WHERE APPROVED ONLY

! WARNING

AVOID SERIOUS OR FATAL INJURY,

DO NOT OCCUPY SEAT WHEN SPEED

EXCEEDS 5 MPH.

MRP# 1752857

! CAUTION

MRP# 1799311

AVOID ENGINE DAMAGE

Oil level must not rise above top of tank.

1

2

3

4

Warning Label Locations

255 Conquest-Owner’s Manual

Section 2 - General Arrangement & Specifications 17

It is important to replace any damaged or

unreadable label. Call your Boston Whaler

dealer for replacement labels.

NOTICE

1

2

3

4

5

6

Caution, Injury to Hands & Feet ............................ 1836858

Caution, Fishwell Drain .......................................... 1743504

Warning, Transom Door ......................................... 1017144

Label, Parallel Battery ............................................ 1051762

Label, Discharge of Pollutants ................................ 1744737

Warning, Overboard Discharge .............................. 1745156

Warning, Do Not Store Fuel .................................. 1691003

Replacement

Part No.

Warning Label Locations

! CAUTION

MRP# 1836858

AVOID INJURY

BOAT MOVEMENT MAY CAUSE LID TO FALL

KEEP HANDS AND FEET CLEAR OF EDGES WHEN

HATCH IS OPEN

! CAUTION

MRP# 1743504

ENSURE PROPER DRAIN PLUG INSTALLATION.

REMOVAL OF FISHWELL DRAIN PLUGS COULD

RESULT IN SWAMPING.

PREVENT THE DISCHARGE OF POLLUTANTS

DISCHARGE OF OIL OR OILY WASTE INTO NAVIGABLE WATERS IS

PROHIBITED IF SUCH A DISCHARGE CAUSES A FILM, SHEEN OR

A DISCOLORATION OF THE SURFACE, OR CAUSES A SLUDGE

OR EMULSION BENEATH THE SURFACE OF THE WATER.

VIOLATORS ARE SUBJECT TO PENALTIES.

MRP# 1745514

NOTICE

MRP# 1745156

THIS BOAT IS EQUIPPED WITH

AN OPTIONAL DIRECT OVERBOARD

DISCHARGE VALVE. DISCHARGING OF

SEWAGE DIRECTLY OVERBOARD

IS FOR USE WHERE APPROVED ONLY

1

2

3

4

5

6

! DANGER

MRP# 811000

SR-102

TRANSOM DOOR MUST BE

CLOSED AND SECURE WHEN

ENGINE IS RUNNING

7

255 Conquest-Owner’s Manual

Section 3 - Fuel System

The 255 Conquest is equipped with a

gasoline fuel system. Please take time

to read and understand all the fuel re-

lated information and warnings in the

engine owner’s packet. The diagrams

below show the location of the fuel fill, routing of

fuel supply hose and the location of the fuel tank

vent.

GENERAL

FUEL,

Fuel Fill

The 255 Conquest fuel fill is located in the port side

of the gunwale, it is marked “GAS”, and is opened

by use of a special key that is included with the

owner’s manual packet.

Follow the engine manufacturer’s recommendation

for the types of fuel and oil to use.

Fuel Vent

The fuel tank vent integrated into the fuel fill serves as a

pressure/vacuum release, safety overflow and flame ar-

restor.

255 Conquest Fuel System Diagram

1 1.5” fuel fill hose

2 Fuel deck plate key

3 Fuel fill plate (port side gunwale)

4 Integrated fuel tank vent

5 Fuel tank vent hose

6 150 Gal.(567.75L) polyethylene fuel tank..

7 Fuel supply line (to optional engine)

8 Fuel supply line to engine

Fuel System

CAUTION

!

Leaking fuel is a fire and explosion hazard, inspect the

system regularly. Examine fuel tanks and exposed lines

for leaks and corrosion.

DANGER

!

Check for leaks in tubing, connections and hoses. Cor-

rect the cause of the leaks and ventilate the area to

insure that no fumes remain, prior to energizing any

electrical equipment and/or starting the engines.

CAUTION

!

Use of improper gasolines can damage your engine seri-

ously. Engine damage resulting from use of improper

gasoline is considered misuse of engine and will void

the warranty. Follow engine manufacturer’s recommen-

dations regarding the types of fuel and oil to use.

DANGER

!

Static electricity can ignite gasoline vapors causing

serious injury/death and/or destruction of property.

8

1

2

3

4

5

6

7

18

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Boston Whaler 255 Conquest Owner's manual

Boston Whaler 255 Conquest Owner's manual

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