Ohlins MIR3C02 Mounting Instruction

Category
Car kits
Type
Mounting Instruction
Mounting Instructions
Öhlins suspension kit MIR 3C02, 4C02
Mitsubishi Evo 7 grp N tarmac Rear shock absorbers
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the
written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
Öhlins suspension type 46 PRX
Your new Öhlins suspension features a piggyback gas
reservoir. The suspension has the following adjusters:
Compression damping:
Adjustments are made on the piggyback reservoir.
Low speed adjustments: Slotted centre screw.
High speed adjustments: Hexagon screw, use a
13 mm key
Rebound damping adjustments:
The adjuster wheel is located at the top of the shock
absorber, use fingers only.
Spring preload:
Adjustments are made with adjustment rings on the
cylinder tube. Use the c-spanners
When delivered the Öhlins suspension is dialled to
recommended settings for the specific brand and make
of the vehicle.
NOTE!
If you have turned the adjuster without counting the
number of clicks you must go back to the recommended
settings. Close the adjuster and count the clicks when
turning it counter-clockwise.
CAUTION!
Using too much force when closing the adjusters will
destroy important sealing surfaces.
Spring
preload
adjuster
Rebound
damping
adjuster
Compression
damping
adjuster
High speed
compression
adjustment
Low speed compression
adjustment
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00. Fax +46 8 590 025 80
www.ohlins.com
MIR 3C02, 4C02. Issued 03 05 07
Setup data:
Stroke 142 mm
Set ride height, camber angles and toe in.
Compression adjustment:
Low speed 8 clicks, usable range
approx. 0-25 clicks
High speed 25 clicks, usable range
approx. 0-35 clicks
Optional springs
Spring Length Inside Rate
Diam N/mm
00688-16 310 57 64
00688-19 (STD) 310 57 70
00688-21 310 57 75
Rebound adjustment:
20 clicks, usable range
approx. 5-40 clicks
For adjustment and maintenance instructions see
Owners manual.
Before installation
Öhlins Racing AB can not be held responsible
for any damage whatsoever to suspension
components or vehicle, or injury to persons, if
the instructions for fitting and maintenance are
not followed exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
WARNING!
1. Installing suspension components, that is
not approved by the vehicle manufacturer,
may affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the suspension
components. Contact an Öhlins dealer or
other qualified person for advice.
2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
suspension components kit. If you have any
questions regarding proper installation
procedures, contact an Öhlins dealer or other
qualified person.
3. The vehicle service manual must be
referred to when installing the Öhlins
suspension components
Safety signals
Important information concerning safety is
distinguished in this manual by the
following notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special
precautions must be taken to avoid
damage to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your
suspension and this manual. Please consult your
Öhlins dealer if you have any questions with
regard to the contents of the manual.
NOTE!
During storage and transportation, especially
at high ambient temperature, the oil and
grease used for assembling may run out
inside the packing and damage the expanded
polystyrene packing material. This is not
unusual and is in no way detrimental to the
suspension components.
Kit contents
Before installing the suspension components,
please check the contents of the kit, listed on
the front page of this instruction. If anything is
missing, contact your Öhlins dealer.
Description Part No. Pcs.
Shock absorber left rear MIR 3C02 1
Shock absorber right rear MIR 4C02 1
C-spanner 00710-02 2
Sticker 00197-02 4
Owners manual 1
WARNING!
1. It´s advisable to have an Öhlins dealer or other
qualified person mounting your shock absorbers.
2. Instructions in the vehicle service manual are to
be followed when changing the shock absorbers.
3. When working on a raised vehicle it must be
securely supported to prevent it from falling.
NOTE!
Make sure that all bolts are tightened to the correct
torque and that nothing fouls or restricts movement
of the suspension when it is being fully compressed
or extended.
4
Mounting instructions
1
Lift the car so the rear wheels are clear of the
ground. Make sure it´s steadily fixed so it will not
fall down.
2
Remove the wheel and loosen the lower shock
absorber mounting bolt and the two nuts holding
the top mount.
3
Remove the standard shock absorber by
compressing it slightly so it goes free from the
lower link.
4
Remove the top mount with rubber bushings from
the shock absorber and fit it to the Öhlins shock
absorber. The top mount should be located
between the stop washer (05921-01) and the
washer (05197-01)
CAUTION!
Avoid the use of an impact wrench when
removing the top mount from the shock absorber,
since this can cause the piston nut to loosen from
the piston shaft.
5
Check the marking on the Öhlins shock absorbers
to locate left or right rear
CAUTION!
The shock absorber shall be mounted with the
reservoir towards the rear and the lower bracket
offset towards the wheel. The reservoir is then
offset towards the centre of the car.
6
Fit the shock absorber to the car. Reduce the
spring pre-load so the shock absorber can be
compressed to get it in position. Readjust the
spring preload when the shock absorber is fixed
to the car.
Lock nut
Stop washer
(05921-01)
Top mount
Washer (05197-01)
Rebound adjuster
Spring clip
Spring
Adjustment rings
Shock body
7
Continue your work accordning to Owners
manual, section adjustments.
Set ride height, camber angles and toe in.
1 / 1

Ohlins MIR3C02 Mounting Instruction

Category
Car kits
Type
Mounting Instruction

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