Fronius TransSteel 4000-5000 Pulse User guide

Type
User guide

Fronius TransSteel 4000-5000 Pulse: The Synergic Welding Powerhouse for Steel, Stainless Steel, Aluminum, and More.

Unleash the power of precision welding with the Fronius TransSteel 4000-5000 Pulse. This advanced welding system offers an array of features to simplify your work and elevate your welding skills. Experience the ease of synergic welding, where the machine automatically adjusts parameters for optimal results. Dive into the versatility of 2T, 4T, and special 4-step modes for diverse welding applications.

Fronius TransSteel 4000-5000 Pulse: The Synergic Welding Powerhouse for Steel, Stainless Steel, Aluminum, and More.

Unleash the power of precision welding with the Fronius TransSteel 4000-5000 Pulse. This advanced welding system offers an array of features to simplify your work and elevate your welding skills. Experience the ease of synergic welding, where the machine automatically adjusts parameters for optimal results. Dive into the versatility of 2T, 4T, and special 4-step modes for diverse welding applications.

Set the welding power
TransSteel 4000/5000 Pulse
Quick Guide to Synergic Welding
,,,EA
SAFETY
Before working with the device, ensure that you have read and understood all the documents provided in hard copy and online.
This document does not describe all the functions of the device. For a complete description of the device, refer to the Operating Instructions.
Set the filler metal and shielding gas
Set the operating mode Measuring the welding circuit resistance r
Operating Instructions
i
Set the welding process
The parameters for the welding power
can be set individually.
When setting a welding power para-
meter, the remaining parameters are
set automatically.
Manual metal arc welding
CO
2
100%
Ar + 2
-
12% CO
2
Ar + 13
-
25%CO
2
Ar + 2
-
8% O
2
Ar 100%
SP
Steel
/ER 70-120
CrNi
/Stainless
CuSi
/ER CuSi-A
AlMg
/ER 5 xxx
AlSi
/ER 4 xxx
Metal Cored
Self-shielded
SP
1
2
3
4
5
6
7
8
A
B
C
D
E
F
0,8
0,9
1,0
1,2
1,4
1,6
SP
.030
.035
.040
.045
.052
1/16
SP
12 3
Sheet thickness
Welding current
Wire speed
select desired parameter
set desired parameter
Set the correction parameters
Arc length correction
Welding voltage
Pulse/dynamic correction
select desired parameter
set desired parameter
kJ
2-step mode:
for short weld seams, tacking work
4-step mode:
for longer weld seams, high level of
comfort
Special 4-step mode:
in addition to 4-step mode, offers settings for
starting and final current
Settings for spot welding and stitch welding
According to the Operating Instructions of
the power source
Activating/deactivating the key lock
MANUAL
STD SYNERGIC
PULSE SYNERGIC
2T
4T
2
5%CO
2
2
-
8% O
2
A
r 100%
SP
C
D
E
F
+
https://manuals.fronius.com/
html/4204260353
-
MIG/MAG Synergic Setup menu MIG/MAG Manual Setup menu Rod electrode Setup menu
Exiting the Setup menu
1
Press and hold
2
Press
1st menu level
Gas pre-flow time
Gas post-flow time
Slope (2-step, special 4-step)
Starting current (2-step, special 4-step)
Final current (2-step, special 4-step)
Starting current duration (2-step)
Final current duration (2-step)
Feeder inching speed
Burnback effect
Length of wire fed before the safety cut-out trips
Spot welding time / interval welding time
Interval pause time
Interval
Frequency (SynchroPulse)
Delta wire feed (SynchroPulse)
Upper arc length correction (SynchroPulse)
Reset power source to factory settings
2nd menu level
Country-specific setting (metric/imperial)
Synergic characteristics (EUr/US)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
Electrical energy of the arc
Arc length correction
EasyJob Trigger
1
Press and hold
2
Press
1st menu level
Gas pre-flow time
Gas post-flow time
Feeder inching speed
Burnback effect
Ignition current
Length of wire fed before the safety cut-out trips
Spot welding time / interval welding time
Interval pause time
Interval
Reset power source to factory settings
2nd menu level
Country-specific setting (metric/imperial)
Cooling unit control
Cooling unit monitoring
Welding circuit resistance
Welding circuit inductivity
Electrical energy of the arc
EasyJob Trigger
1
Press and hold
2
Press
1st menu level
HotStart current
Hot current time
Anti-stick
Reset power source to factory settings
2nd menu level
Country-specific setting (metric/imperial)
Welding circuit resistance
Welding circuit inductivity
EasyJobs
Retrieve
Save
Delete
2 1
+
2 1
+
2 1
+
+
Description of Setup Parameters
1x
Accessing the setup menu: Accessing the setup menu: Accessing the setup menu:
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Fronius TransSteel 4000-5000 Pulse User guide

Type
User guide

Fronius TransSteel 4000-5000 Pulse: The Synergic Welding Powerhouse for Steel, Stainless Steel, Aluminum, and More.

Unleash the power of precision welding with the Fronius TransSteel 4000-5000 Pulse. This advanced welding system offers an array of features to simplify your work and elevate your welding skills. Experience the ease of synergic welding, where the machine automatically adjusts parameters for optimal results. Dive into the versatility of 2T, 4T, and special 4-step modes for diverse welding applications.

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