Shop fox Cordless Drill D2677 User manual

INSTRUCTION MANUAL

Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

MODEL

W1669 and W1670

RADIAL DRILL PRESS

#6218CR

Printed in China



Some dust created by power sanding, sawing, grind-

ing, drilling, and other construction activities con-

tains chemicals known to the State of California to

cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

 • Leadfromlead-basedpaints.

 • Crystallinesilicafrombricks,cement,and

other masonry products.

 • Arsenicandchromiumfromchemically

treated lumber.

Your risk from these exposures varies, depending on

how often you do this type of work. To reduce your

exposure to these chemicals: work in a well venti-

lated area, and work with approved safety equip-

ment, such as those dust masks that are specially

designed to filter out microscopic particles.

-1-

   



 

AbouttheW1669andW1670 Radial Drill Presses ......................................................... 2

WoodstockTechnical Support ................................................................................. 2

 

Standard Safety Instructions .................................................................................. 4

AdditionalSafetyInstructionsforDrillPresses ............................................................ 5

AvoidingPotentialInjuries .................................................................................... 6

 

110VOperation ................................................................................................. 7

Extension Cords ................................................................................................. 7

Grounding ........................................................................................................ 7

 

Base and Column ............................................................................................... 9

Table Support ................................................................................................. 10

Headstock ...................................................................................................... 12

Drill Chuck and ............................................................................................... 13

Spindle ......................................................................................................... 13



Belt Tension ................................................................................................... 14

Feed Shaft Spring Tension ................................................................................... 15

Quill-Shaft Screw ............................................................................................. 16

Table ............................................................................................................ 17



Test Run ........................................................................................................ 18

Headstock ...................................................................................................... 19

Changing Drill Bits ............................................................................................ 20

Speed Changes ................................................................................................ 21

Drill Press RPM Chart ......................................................................................... 22

Drilling Depth ................................................................................................. 22

Drill, Cutter, and Hole Saw Suggested RPM Chart .................................................. 23



General ......................................................................................................... 25

Table and Base ................................................................................................ 25

Lubrication .................................................................................................... 25

Troubleshooting ............................................................................................... 26

W1669andW1670DrillPress110VWiring ............................................................... 27

W1669 andW1670 Parts ..................................................................................... 28

W1669 Parts ................................................................................................... 30

W1670 Parts ................................................................................................... 32

Accessories .................................................................................................... 34

Notes ........................................................................................................... 36

Warranty ....................................................................................................... 38

-2-

The SHOP FOX

ModelW1669andW1670RadialDrillPresseshavebeenspeciallydesignedby

WoodstockInternational,Inc.toprovidemanyyearsoftroublefreeservice.Closeattentiontodetail,

ruggedly built parts and a rigid quality control program assure safe and reliable operation.

TheModelW1669andW1670 Radial Drill Presses are capable of a wide variety of drilling and sanding

operations.PurchasingtheD2677DrumSanderSetandD2722Mandrelallowsyoutosandsmallorfinely

detailed pieces. The tilting table and headstock allows surfaces to be sanded and drilled at many different

angles.TheModelW1669andW1670ispackagedwithadrillchuck,motorandpaddleswitchwithremov-

able safety key.

WoodstockInternational,Inc.iscommittedtocustomersatisfactioninprovidingthismanual.Itisour

intent to make sure all the information necessary for safety, ease of assembly, practical use and dura-

bility of this product be included.







Westandbehindourmachines!Intheeventthatquestionsariseaboutyourmachine,partsaremiss-

ing,oradefectisfound,pleasecontactWoodstockInternationalTechnicalSupportat1-360-734-3482or

send e-mail to: .Ourknowledgeablestaffwillhelpyoutroubleshootprob-

lems and send out parts for warranty claims.

If you need the latest edition of this manual, you can download it from .

If you still have questions after reading the latest manual, or if you have comments please contact us at:









-3-

Motor Type: ...................................................... TEFC Capacitor Start Induction

Motor: .............................................. 1⁄2HP,110V,5Amp.,Single-Phase⁄60Hz

RPM: .............................................................................................. 1725

Power Transfer: ........................................................................V-BeltDrive

Bearings: ................................................... Shielded&LubricatedBallBearings

Switch: ............................................ ToggleON/OFFSwitch,w/SafetyLockKey

Spindle Travel: .................................................................................3-1⁄4''

Maximum Distance, Spindle to Base: ......................... W1669=15-1⁄2,''W1670=49''

Maximum Distance, Spindle to Table: .................... W1669=9-1⁄4,''W1670=31-1⁄2''

OverallHeight: ..............................................W1669=31-1⁄2,''W1670=64-1⁄2''

Head Tilt: .......................................................................45°Left,90°Right

Table Tilt: ....................................................................... 90°LeftandRight

Table Rotation: .................................................................................. 360°

Spindle Taper: ...................................................................................JT-33

Swing: ............................................................................................... 34''

ChuckSize: ..........................................................5⁄8''(1-13mmJT-33),Keyed

Speeds: ........................................................................... 5, Belt Controlled

Range of Speeds: ...................................................

550,880,1570,2490,3470RPM

Drilling Capacity: ..........................................................1⁄2''Diameter in Steel

ApproximateShippingWeight: .......................... W1669=100lbs.,W1670=150lbs.





-4-







 Learntheapplications,

limitationsandpotentialhazardsofthismachine.Keepmanualinasafe,convenientplacefor

future reference.

 Clutterandinadequatelightinginvitepotentialhazards.

 If a machine is equipped with a three-prong plug, it must be plugged into a

three-hole electrical outlet or grounded extension cord. If using an adapter to aid in accommodat-

ing a two-hole receptacle, ground the adapter using a screw to a known ground.

 Use safety goggles with side shields or safety goggles, meeting

the national safety standards, while operating this machine.

  operate this machine in wet or open flame environ-

ments.Airbornedustparticlescouldcauseanexplosionandseverefirehazard.

 and in working condition.

 OFFbefore connecting power to machine.

 free of clutter, grease, etc.

 Allvisitorsshouldbekeptatasafedistanceawaywhileoperat-

ing unit.

 with padlocks, master switches, or by removing starter keys.

 

Indicatesanimminentlyhazardoussituationwhich,ifnotavoided,WILL

resultindeathorseriousinjury.

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,COULD

resultindeathorseriousinjury.

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,MAY

resultinminorormoderateinjuryanddamagetothemachine.Itmay

also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper

operation of the equipment.

NOTICE







 Alwaysoperateyourdrillpressatspeedsthatareappropriateforthedrill

bitsizeandthematerialthatyouaredrilling.

  Feed the drill bit evenly into the workpiece. Back the bit out of deep holes and

clear the chips with a brush after you have turned the machine off.

  Use only round, hex or triangular shank drill bits, and make sure

the drill bit you are using is tightened properly..

  Never do maintenance or change speeds with this machine plugged in.

  Never use tools that are in poor condition. Cutting tools that are dull

ordamagedaredifficulttocontrolandmaycauseseriousinjury.

  Never hold a workpiece by hand while drilling, never drill sheet metal

unless it is clamped securely to the table, and always secure the workpiece to the table before

drilling.

  Properly position workpieces to avoid drilling into the table.

 Afaceguardusedorsafetygogglesisrecommended.

  Habits – good and bad – are hard to break. Develop good habits in your shop and

safety will become second-nature to you.

   Themachine willdo asaferandbetterjob atthe ratefor whichitwas

designed.

 forcemachineorattachmenttodoajobforwhichitwasnotdesigned.

 wearlooseclothing,neckties,gloves,jewelry;andtiebackhair.

 Before turning the machine on, make it a habit to check that

alladjustingkeysandwrencheshavebeenremoved.

 Whenusinganextensioncord,makesureitisingoodcondition.

Whenextensioncordis100feetandlessinlength,usethosethatareratedStandardService

(gradeS)orbetter,andthathaveaconductorsizeof16AWG.Adropinlinevoltage,lossof

powerandoverheatingcanresultwhenusinganundersizedcord.Theextensioncordshouldhavea

ground wire and ground plug pin, as well.

  at all times.

 Waituntilitcomestoacompletestopbeforeleavingthearea.

 Follow lubrication and accessory attachment instruc-

tions in the manual.

 Operatingmachinesnearpilotlightsand/oropenflames

creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause

an explosion.  operate the machine in high risk areas, including but not limited to, those

mentioned above.





Never drill while holding the

workpiece by hand.

Keepfingersawayfromspinning

drill bits, cutters, and sanding surfaces.

 Remove switch safety key when not

in use.

-6-





-7-

 The electrical cord sup-

pliedwiththeW1669andW1670RadialDrill

Press comes with a grounding pin. 

remove the pin if your outlet does not accept a

ground pin, see . Have the outlet box

replaced by a qualified electrician or have an

appropriate adapter installed.

Remember, an adapter with a grounding wire

does not guarantee the machine will be ground-

ed.Agroundsourcemustalwaysbeverifiedin

the electrical circuit within the wall or conduit.







The SHOP FOX

W1669andW1670RadialDrill

Pressesoperateat110voltsonly.Themotor

supplied with your new drill press is rated at

1⁄2HPandwilldrawapproximately5amps.

Whenchoosinganoutletforthismachine,con-

sider using one with a 15 amp circuit breaker

orfuse.Keepinmindthatacircuitbeingused

by other machines or tools at the same time

will add to the electrical load being applied by

thedrillpress.Adduptheloadratingsofall

machines on the circuit. If this number exceeds

the rating of the circuit breaker or fuse, use a

different outlet.

 modify an existing low-amperage

circuit by only replacing the circuit breaker

with a breaker rated for a higher amperage.

The breaker and the complete circuit must be

replaced by a qualified electrician.

   

    

   

  





Never remove a grounding pin.

If you must use an extension cord, use the guide-

lines below to determine the correct cord length

andgauge.Ifyouuseanundersized-gaugeexten-

sion cord or one that is too long, heat will gener-

ate in the cord and fire or circuit damage may

result.















-8-



   

  

  





Component inventory.

 HeadstockAssembly

 Base

 Column

 Table

 TableBracketAssembly

 DrillChuckandKey

 SpindleHandlesandKnobs(3)

 W1669:HexWrenches3MM,

 5MM,10MM

 ColumnBolts(4)

 BeltCoverKnobandScrew

 LiftHandleCrank

 Pinion Gear

 LockHandles(4)

 Rack

 Column Ring

 OpenEndWrench(Notshown)

 W1670:LockLever

Use the list below and  to inventory your shipment before beginning assembly. If any parts

aremissing,callWoodstockInternational,Inc.at360-734-3482or[email protected].

WhilethemaincomponentsoftheSHOP FOX

W1669andW1670DrillPressesareassembledatthefac-

tory, some assembly is required. The following order of procedures is the recommended sequence.

 W1670:TableSupportArm

Bracket

 W1670:HexWrenches,3MM

and 5mm

 Mounting Hardware

 (Refertothe parts list on

fordetails)

Use the parts list at the back of

this manual when ordering parts.







   





-9-

Secure base to floor.

Securebaseto4'x4'x

⁄4" plywood.



 

   

 

 Position the drill press in a sensible work

area where the base sits flat at all four

corners, or the base may crack when you

tighten the fasteners.

 Mark and drill the floor, and install the

concreteanchorbolts(notincluded)(see

).

 Position the base and fasten the base to

the floor carefully as not to crack it.

    

  

 Center the drill press base along the back

edgeofthe4'x4'x

⁄4" sheet of plywood

(see).

Ateachcornerofthedrillpressbase,drill

the plywood.

 Secure the base to the plywood with four

3/8"diameterbolts,washers,andnuts

(notincluded).

   

  

 Position the base on a bench or tool table

capableofsupportingapproximately100

lbs.

Drilltwomountingholes(),and

secure the base to the table with the two

supplied carriage bolts and wing nuts

 Place the column on the base, and install the

four column bolts supplied.

Formaximumstability,securetheW1670

floor-model drill press to a sturdy surface like

afloorora4'x4'x

⁄4" piece of plywood. For

theW1669bench-model,secureittoasturdy

workbench or tool table.





    







Workbenchmountingholes.

Mounting

Holes



-10-

Installing rack and table bracket.

Alignsetscrewwithflatpadon

pinion.



TheW1669comeswithaonegearedtable

bracket.TheW1670comeswithagearedtable

bracket and table support arm, which allows

the distance between the column and table to

beadjusted.Notablesupportpartsareinter-

changeable between the two drill presses.







 Insert the table lock lever through the un-

threadedhole(see

)inthe

table

bracket, and then tighten the lever into

the threaded side exactly three turns.



tarting with the pinion gear, insert the

shaft into the table bracket and mesh the

teeth with the worm gear as shown in





Alignthesetscrewinthecrankhandle

with the flat pad on pinion shaft.



Tighten the 3mm set screw to lock the

handleinplace(see

).



 Examine the rack and note that the rack

teeth at one end are cut closer to the end

of the rack than the other.



Insert the rack through the table bracket

so the end that has the rack teeth cut clos-

ertotheendispointingdown(see

).



Hold the rack against the worm gear and

slide the table bracket and rack onto the

column(see



).

Pinion and worm gear installation.

Pinion

Gear

Worm

Gear

Un-threaded Hole

Flat

Pad

Set Screw



Column ring in the correct position.

 Seat the rack tapered-point into the bevel

that is cut into the column support tube

(see).



Slide the column ring onto the column with

the inside bevel in the down position until

the rack tapered-point seats into the bevel

(see).



Position the column ring so the table

bracketandrackcanjustrotatearound

the column without binding.

 Carefully, snug the set screw to hold the

columnringinplace.Over-tighteningthe

column ring will distort or split the column

ring.

Column Ring

Bevel

Bevel and rack seated correctly.

Tapered Rack

Point and

Column Support

Tube Bevel.

Set

Screw



-11-

-12-



    

    



The headstock is secured with a set screw so it

is aligned with the drill press base for balance

and weight distribution.  over tighten

the set screw, or you will bend the column or

strip the threads.







 Place the locking gib into the recessed

pocket on the inside of the column bracket

casting(see).

 Withanassistant,liftandpositionthe

headstock pocket over the column and

allow the headstock to slide down until

the column fully seats into the headstock

(approximately2",see).

 Rotate the headstock directly over the foot

of the base as viewed from the front of the

drill press.

 Screw in the two lock handles on the sides

of the headstock.

 Using a plumb bob and ruler, center the

headstock with the base, and tighten the

two set screws to secure the headstock to

thecolumn(see ).

Lockinggibinstallation.

. Headstock-to-column installation.

Aligningtheheadstock.

Locking

Gib



-13-





Your keyed drill chuck attaches to the drill

spindle.Whenproperlyjoined,theJT-33

tapers on the spindle and inside the chuck cre-

ate an almost permanent connection.



 Clean the drill chuck and spindle with min-

eral spirits and follow all safety warnings

onthecontainer(see ).

: Failure to clean the tapered mating

surfaces of the spindle and drill chuck may

result in a loose or wobbly chuck.

 Usetheprovidedchuckkeytoadjustthe

jawsofthechuckuntiltheyareinsideof

thedrillchuckbody(see ).

 Place the drill chuck on the spindle and tap

the chuck onto the spindle with a block of

woodoradead-blowhammer(see 

).use a metal hammer to seat

thedrillchuckontothespindle!

Seating chuck into spindle.

Clean the chuck before installation.

Chuck Jaws

Recessed and

Protected

Inside of

Chuck



-14-





During the life of your drill press you will use differ-

ent belt and pulley combinations. No matter which

pulley combination you use, make sure that the belt

is tensioned properly





 

 Openthebeltsafetycover(see 

).

 Loosenbothmotorlockknobsattheside

of the headstock (see ).

 Slide the motor away from the headstock

until the belt is taut.

 Hold the motor in position, and tighten the

lock screw, and make sure the belt deflec-

tion gap is correct when pinched together

between the pulleys(see ).

• If the gap between both inner sides of

the belt is greater or less than

⁄4" repeat

- until the deflection gap is

⁄4".

• If the deflection gap is

⁄4" the belt is ten-

sioned correctly.

 Close the belt safety cover.

   

  

 

   

  



Openbeltsafetycover.

Motor lock knob.

Measuring belt deflection.

Motor

LockKnob

Push rod

Belt Deflection

gap should be

about

⁄4"



-15-

 Typical spring cover lock slot and

locking lug.

Spring-Cover

LockSlot

LockingLug



Feed shaft return spring assembly.

Spring

LockCover

Jam Nut

and

Cover Nut

Thefeedshaftreturnspringisadjustedatthefac-

tory;however,duringthelifeofthedrillpressyou

maywanttoadjustthefeedshaftreturnspringto

a greater tension for a stronger quill return.





 

 Wipeoffanyoilonthespring-lockcoverso

it will not slip when you hold the cover from

spinning(see ).

 Make sure the quill is completely seated and

thedepthstopreadszero.

 Put on thick leather gloves, and hold the

spring cover against the side of the head-

stock so the cover stays splined with the

lockinglug;removethejamnutandloosen

the cover nut approximately

⁄4"(6.4mm).

 Pullthecoveroutwardjustenoughtodis-

engage the spring-cover lock slot from the

lockinglug(see ).

 Rotate the cover counterclockwise to

increase spring tension, or let the cover

slowly unwind in the clockwise direction to

reducespringtension(see ).





   



   

    





LockingLug

Whileyoumayneverhavetoadjustthequill-

shaft screw, you should understand its func-

tionandknowhowtoadjustitshouldyouever

need to remove the quill for cleaning. This

screw prevents the quill from rotating during

drillingandsandingprocedures,andifadjusted

incorrectly, the quill may have lash or bind.



 

 Clean and lubricate the quill shaft with a

thin coat of light oil, so the quill travels

freely(see ).

 Loosenthe jamnut(see).

 Move the quill up and down through the

entire range of travel, and turn the quill-

shaft screw inward as far as it can go with-

out binding the quill.

 Tightenthejamnut,andcheckthequill

movement for binding or play while moving

the quill up and down through its entire

range of travel.

 Re-adjustthequill-shaft screw as required.

Clean and oil quill shaft.

Quill-shaftscrewandjamnut.

Quill-Shaft

Screw

Jam

Nut

 Engage the next available spring-cover

lock slot with the locking lug and hold the

spring lock cover tightly against the side of

theheadstock(see ).

 Snug the cover nut against the spring cover

justuntilthenutstops,andthenback-

off the nut approximately

⁄3turn,orjust

enough so there is no binding anywhere

along spindle travel path.

 Holdthecovernutandtightenthejamnut

against the cover nut.

-16-

Hold the spring cover tightly.

Cover Nut



LockLug



-17-



Thetablecanbeadjustedforheight,rotation,

andangle.TheW1670addsthefourthadjust-

ment of table distance from column.

 Table or table support parts are not

interchangeablebetweentheW1669andthe

W1670drillpresses(see).



 Loosenthetablelocklever.

 Turn the hand crank to raise or lower the

table.

 Tighten the table lock lever.

 FortheW1670,loosenthetabletiltlock

bolt (see);orfortheW1669,

loosen the cap screw.

 Turn the index pin draw nut clockwise and

draw the index pin out of the casting until

you can rotate the table to your desired

angle(see).

 Use this index pin only for indexing

the table to the “Zero degree” position.

Toindexthetablebacktothezero

position, back off the draw nut, turn the

tabletozero,taptheindexpinbackinto

the casting, and tighten the table tilt lock

bolt.

 Tighten the tilt table lock bolt or cap

screw, and double check your angle.

W1669Tablesupportassembly.

W1670Tablesupportassembly.

Tilt mechanism and lock bolt.

Table-Tilt

LockBolt

(W1670)

Table-Tilt

LockCap

Screw

(W1669)

Index Pin

and

Draw Nut

Tilt

Scale



-18-

This drill press will perform many types of oper-

ations that are beyond the scope of this manual.

Many of these operations can be dangerous or

deadly if performed incorrectly.

The instructions in this section are written with

the understanding that the operator has the

necessary knowledge and skills to operate this

machine. If at any time you are experiencing

difficulties performing any operation, stop using

themachine!

If you are an inexperienced operator, we

strongly recommend that you read books, trade

articles, or seek training from an experienced

lathe operator before performing any unfamiliar

operations.Aboveall,yoursafetyshouldcome

first!



 Make sure the starting switch paddle is

down for OFF.

 Make sure all fasteners and lock handles are

tight.

 Make sure the drill chuck key is removed.

 Plug in the power cord.

 LifttheON/OFF switch to start the drill

press, and make sure that your fingers are

poised near the paddle, as shown in 

In case there is a problem you can turn

the drill press off.

 Observeandlistentothedrillpress,it

should run smoothly, with little or no vibra-

tion or rubbing noises.

• If you hear strange or unusual noises, shut

the drill press OFF, and wait for the spin-

dle to stop moving.

 Unplug the drill press and refer to the

“” table on 

to help isolate and correct the problem

before using the drill press again.

Fingers poised near the stop switch.





   

  





   

  

   



   







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Shop fox Cordless Drill D2677, D2677, D2722, SHOP FOX W1670, W1669, W1670 User manual

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