Polaris RZR XP 1000 Tractor Owner's manual

Category
Motorcycles
Type
Owner's manual
PMS 419
Owner's Manual
for Maintenance and Safety
2019
RZR XP 1000
Tractor
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2019 RZR Tractor Owner’s Manual
XP 1000
POLARIS® and RZR® are trademarks of POLARIS Industries Inc.
Copyright 2018 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in Czech Republic
9929242
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
Snowmobiles
SPORTSMAN® All-terrain vehicles
Low emission vehicles (LEVs)
RANGER® utility vehicles
BRUTUS® work vehicles
SLINGSHOT® three wheel
motorcycles
RZR® sport vehicles
GEM® vehicles
INDIAN® motorcycles
POLARIS POWER® generators
POLARIS DEFENSE® combat
vehicles
Timbersled® Snow Bikes
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer® (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . 29
Operation . . . . . . . . . . . . . . . . . . . . 61
Winch Guide. . . . . . . . . . . . . . . . . . . 81
Emission Control Systems . . . . . . . . . . . . . 91
Maintenance . . . . . . . . . . . . . . . . . . 93
Specifications . . . . . . . . . . . . . . . . . . 163
Polaris Products . . . . . . . . . . . . . . . . . 167
Troubleshooting . . . . . . . . . . . . . . . . . 169
Warranty . . . . . . . . . . . . . . . . . . . . 175
Maintenance Log . . . . . . . . . . . . . . . . 181
5
TABLE OF CONTENTS
6
INTRODUCTION
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger
hand hold.
Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
Always wear a seat belt when riding in this vehicle. Always wear a helmet,
eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
Complete the steps described in the New Operator Driving Procedures
section. Never allow a guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures.
7
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification number
q
, engine serial number
w
, and key
number
e
in the spaces provided. Remove the spare key and store it in a safe
place. An ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys. The
ignition switch must be replaced if all keys are lost.
Vehicle Model Number:
Vehicle Identification Number:
Engine Serial Number:
Key Number:
8
INTRODUCTION
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
For more information about safety, contact an authorized POLARIS dealer or
visit the POLARIS web site at www.polaris.com.
Your POLARIS vehicle is considered an on-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
SAFE RIDING GEAR
Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-
the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces
the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area.
The condition occurs most frequently
when a vehicle is being operated in high
ambient temperatures at low speeds
and/or high load conditions for an
extended period of time. The use of
certain windshield, roof and/or cab
systems may contribute to this condition
by restricting airflow. Any discomfort
due to heat buildup in this area can be
minimized by wearing proper riding
apparel and by varying speeds to
increase airflow.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
9
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards.
Parents should verify that the young operator has a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
10
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement safety labels are provided by POLARIS
at no charge. The part number is printed on the label.
11
SAFETY
GENERAL ALERTS
q
7183307
w
7185803
e
7183322
r
7185156
t
7184992
Always read the owner’s manual.
Always use the cab nets or doors.
Lubricate as recommended.
Avoid exhibition driving.
Always wear seat belts.
This vehicle is approved for on-road
operation.
Never allow anyone under 16 years
of age to operate this vehicle.
Avoid operating in a manner that
could result in a rollover.
Jacking positions located beneath
vehicle’s center points.
Wear approved helmet, goggles, and
protective clothing.
Never use alcohol or drugs before or
while driving or riding.
12
SAFETY
LOAD / PASSENGER / TIRE PRESSURE
AND CLUTCH COVER WARNINGS
WARNING
Never carry passengers in cargo box.
Passengers can be thrown off. This can
cause serious injury or death. Read
owner's manual. NEVER carry fuel or
other flammable liquids on this vehicle.
Failure to follow this instruction could
lead to serious burn injuries or death.
q
7185276
Keep body parts away from belt. Read
owner's manual.
w
7181427
RZR XP 1000 Tractor
MAXIMUM CARGO BOX LOAD 136 kg
TIRE PRESSURE IN KPa FRONT 110
REAR 110
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR,
PASSENGERS, CARGO AND ACCESSORIES
336 kg
Read Operation and Maintenance Manual for more detailed loading
information.
13
SAFETY
BELT DEBRIS WARNING
WARNING
Improper service or maintenance of this PVT system can result in vehicle
damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around the clutch and vent system
when replacing the belt.
Read owner’s manual or see your POLARIS dealer or authorized equivalent
person.
AIR BOX CAUTION
CAUTION
Use a Polaris approved air filter. The use of a non-Polaris approved air filter may
cause engine damage. Before installing filter, ensure there is no dirt or debris in
the clean side of the intake tube. The air filter must be properly seated before the
lid is reinstalled. Please reference your owner’s manual for additional
information regarding air filter service.
q
Air Box Caution
14
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s
manual for proper operating procedures.
FUEL TRANSPORT WARNING
NEVER carry fuel or other flammable liquids on this
vehicle.
Failure to follow this instruction could lead to serious
burn injuries or death.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction
increases the risk of an accident. The operator must
understand how to operate the vehicle properly in
different situations and on different types of terrain.
All operators must read and understand the Owner's
Manual and all warning and instruction labels before
operating the vehicle.
15
SAFETY
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16 years of
age or anyone without a valid driver’s license.
All riders must be able to sit with backs against the
seat, both feet flat on the floor and both hands on
the steering wheel (if driving) or on a passenger
hand hold.
USING ALCOHOL OR DRUGS
Operating the vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
Never drink alcohol or use drugs or medications
before or while operating this vehicle.
ROLLOVERS
A rollover can result in serious injury or death. Avoid
operating in a manner that could result in a rollover.
16
SAFETY
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved
helmet and protective eyewear increases the risk of
a serious injuries in the event of an accident.
Operator and all passenger must always wear an
approved helmet that fits properly and eye
protection (goggles or face shield).
SEAT BELTS
Riding in this vehicle without wearing the seat belt
increases the risk of serious injury in the event of
rollover, loss of control, other accident or sudden
stop. Seat belts may reduce the severity of injury in
these circumstances.
All riders must wear seat belts at all times.
CAB NETS AND DOORS
Riding in this vehicle without closed and latched cab doors increases the risk of
serious injury or death in the event of an accident or rollover.
Always make sure all cab doors are closed and latched while riding in this
vehicle. Cab doors are NOT intended to be used as arm rests.
Always keep hands and feet inside the vehicle at all times.
OPERATING ON PUBLIC ROADS
This vehicle is approved for on-road operation.
17
SAFETY
JUMPS AND STUNTS
Exhibition driving increases the risk of an accident
or rollover. DO NOT do power slides, “donuts”,
jumps or other driving stunts. Avoid exhibition
driving.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owner’s manual. See the Periodic Maintenance section of the Maintenance
chapter.
18
SAFETY
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Polaris RZR XP 1000 Tractor Owner's manual

Category
Motorcycles
Type
Owner's manual

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