Kettler 07859-190 Assembly Manual

Brand: Kettler

Model: 07859-190

Category: Fitness, gymnastics & weight training

Type: Assembly Manual

This manual is also suitable for

Condor

Assembly Manual Cross-Trainer „CONDOR”

Item # 07859-190

Environmentaly friendly: printed on 100% recycled paper

USA

Assembly must be carried out by an adult!

Thank you for purchasing our high quality KETTLER product.

If you have any questions or concerns regarding this product, please contact us:

KETTLER International, Inc. E-mail [email protected]

Parts & Service Department Tel: 757-427-2400 ext. 26

P. O.Box 2747 Fax: 757-563-9273

Virginia Beach, Virginia 23450 USA

Please have this owner’s manual with you when you call.

DO NOT CONTACT YOUR RETAILER.

Handling the equipment

■ Before using the equipment for exercise, check carefully to en-

sure that it has been correctly assembled.

■ Before beginning your first training session, familiarize yourself

thoroughly with all the functions and settings of the unit.

■ It is not recommended to use or store the apparatus in a damp

room as this may cause it to rust. Please ensure that no part of

the machine comes in contact with liquids (drinks, perspiration

etc.). This may cause corrosion.

■ The machine is designed for use by adults and children should

not be allowed to play with it. Children at play behave unpre-

dictably and dangerous situations may occur for which the ma-

nufacturer cannot be held liable. If, in spite of this, children are

allowed to use the equipment, ensure that they are instructed in

its proper use and supervised accordingly.

■ The crosstrainer complies with the DIN EN 957 - 9, class HB.

It is therefore unsuitable for therapeutic use.

■ A slight production of noise at the bearing of the centrifugal

mass is due to the construction and has no negative effect upon

operation. Possibly occurring noise during reverse pedalling re-

sult from engineering and are absolutely safe.

■ Do not use corrosive or abrasive materials to clean the equip-

ment. Ensure that such materials are not allowed to pollute the

environment.

■ The crosstrainer has a magnetic brake system.

■ To operate correctly, the pulse function requires a minimum vol-

tage of 2,7 volts (only for computers working with batteries).

■ The equipment is dependent of revolutions per minute.

■ Please ensure that liquids or perspiration never enter the ma-

chine or the electronics.

■ Before use, always check all screws and plug-in connections as

well as respective safety devices fit correctly.

■ Always wear suitable shoes when using.

■ All electric appliances emit electromagnetic radiation when in

operation. Please do not leave especially radiation-intensive

appliances (e.g. mobile telephones) directly next to the cockpit

or the electronic controlsystem as otherwise values displayed

might be distorted (e.g. pulse measurement

Instructions for Assembly

■ Ensure that you have received all the parts required (see check

list) and that they are undamaged. Should you have any cause

for complaint, please contact your KETTLER dealer.

■ Before assembling the equipment, study the drawings carefully

and carry out the operations in the order shown by the dia-

grams. The correct sequence is given in capital letters.

■ The equipment must be assembled with due care by an adult

person. If in doubt call upon the help of a second person, if

possible technically talented.

■ Please note that there is always a danger of injury when wor-

king with tools or doing manual work. Therefore please be ca-

reful when assembling this machine.

■ Ensure that your working area is free of possible sources of

danger, for example don’t leave any tools lying around. Al-

ways dispose packaging material in such a way that it may not

cause any danger. There is always a risk of suffocation if child-

ren play with plastic bags!

■ The fastening material required for each assembly step is sho-

Important Instructions

For Your Safety

■ The crosstrainer should be used only for its intended purpose,

i.e. for physical exercise by adult persons.

■ Any other use of the equipment is prohibited and may be dan-

gerous. The manufacturer cannot be held liable for damage or

injury caused by improper use of the equipment.

■ The crosstrainer has been designed in accordance with the la-

test standards of safety. Any features which may have been a

possible cause of injury have been avoided or made as safe as

possible.

■ Incorrect repairs and structural modifications (e.g. removal or

replacement of original parts) may endanger the safety of the

user.

■ Damaged components may endanger your safety or reduce the

lifetime of the equipment. For this reason, worn or damaged

parts should be replaced immediately and the equipment taken

out of use until this has been done. Use only original KETTLER

spare parts.

■ If the equipment is in regular use, check all its components

thoroughly every 1 -2 months. Pay particular attention to the

tightness of bolts and nuts. This is particularly true for the

attachment of grip strap and running plate.

■ To ensure that the safety level is kept to the highest possible

standard, determined by its construction, this product should

be serviced regulary (once a year) by specialist retailers.

■ Instruct persons using the equipment (in particular children) on

possible sources of danger during exercising.

■ Before beginning your program of exercise, consult your doc-

tor to ensure that you are fit enough to use the equipment. Base

your program of exercise on the advice given by your doctor.

Incorrect or excessive exercise may damage your health!

■ Any interference with parts of the product that are not descri-

bed within the manual may cause damage, or endanger the

person using this machine. Extensive repairs must only be car-

ried out by KETTLER service staff or qualified personnel trained

by KETTLER.

Please read these instructions carefully prior to carrying out assembly and using for the first time.

They contain information which is important for your safety as well as for the use and maintenan-

ce of the appliance. Keep these instructions in a safe place for reference purposes, maintenance

work and to assist you when ordering spare parts.

List of spare parts page 10-12

When ordering spare parts, always state the full article number,

spare-part number, the quantity required and the inspection num-

ber stamped on the back.

Example order: Art. no. 07859-190 / spare-part no. 70128562

/ 2 pieces / inspection no .................... Please keep original

packaging of this article, so that it may be used for transport at

a later date, if necessary.

Important: spare part prices do not include fastening material; if

fastening material (bolts, nuts, washers etc.) is required, this

should be clearly stated on the order by adding the words „with

fastening material“.

KETTLER International, Inc.

P. O.Box 2747

Virginia Beach, Virginia 23450 USA

Tel: 757-427-2400 ext. 26

Fax: 757-563-9273

E-mail [email protected]

wn in the diagram inset. Use the fastening material exactly as

instructed. The required tools are supplied with the equipment.

■ Bolt all the parts together loosely at first, and check that they

have been assembled correctly. Tighten the locknuts by hand

until resistance is felt, then use spanner to finally tighten nuts

completely against resistance (locking device). Then check that

all screw connections have been tightened firmly. Attention:

once locknuts have been unscrewed they no longer function

correctly (the locking device is destroyed), and must be repla-

ced.

■ For technical reasons, we reserve the right to carry out preli-

minary assembly work (e.g. addition of tubing plugs).

1/1

2/2

✓

Checklist (contents of packaging)

1/1

M10x105

M8x16

M5x45

M10

ø10

ø21x8.4

ø25x10.5

ø25x8.4

M5x20

!1. „E“ 2. „F“!

The screwed connections must be controled at regular

intervals.

AACCTTUUAALL SSIIZZEE

Battery change

A weak or an extinguished computer display makes a battery

change necessary. The computer is equipped with two batteries.

Perform the battery change as described below:

■ Remove the lid of the battery compartment and replace the bat-

teries by two new batteries of type AA 1,5V.

■ When inserting the batteries pay attention to the designation

an the bottom of the battery compartment.

■ Should there be any misoperation after switching on the com-

puter again, shortly disconnect the batteries once again and re-

insert them.

IImportant: The guarantee does not cover worn-out batteries.

You should no longer put used batteries in domestic waste. Plea-

se do your bit for the environment and return your batteries to the

trade or to the local authority pick-up point so that the collected

batteries can be properly disposed of or recycled in an environ-

ment-friendly way.

AACCTTUUAALL SSIIZZEE

Handling

Spare Parts Drawing

532728 29

347778

952675

55 89 56 58

44-50

68 35

List of Spare Parts

Condor Cross-Trainer 7859-190

Pos.

No. Description Qty. Spare Parts

1 Base Frame 1 94313995

2 Bearing for Drive Axle 6203-ZZ C3 2 33100017

3 Drive Axle 17x114 mm 1 11300055

4Magnetic P/U Wire 375 mm 1 67000662

5Magnetic P/U 1 17013990

6 Fly Wheel Resistance Magnet 1 94313567

7Fly Wheel Magnet Segment 3 67000170

8 Guide Piece for Magnet (2803) 1 70128340

9 Lower Tension Rod & Block 1 94313568

10 Cable Rerouter & P/U (2804) 1 70126725

11 Push Bar (4-6014) 1 25006014

12 Spacer 8x1x24 mm 1 97200485

13 Roller 1 10121057

14 Cable 1, 2x900 mm 1 43004053

15 Spiral 2, 5x580 mm 1 43004052

16 Set Screw 1 43004111

17 Bolt Cap 1 43004018

18 Set Spindle 1 97201389

19 Spring For Magnet Tension (4-5891) 1, 6mm 1 25605891

20 Idler Pulley w/ Bearings 6300-ZZ 1 94313101

21 Spring for Belt Tension 1 25635052

22 Flywheel 1 91140379

23 Drive Belt 1651 PJ6 1 67005127

24 Right Drive Disc 1 94313542

25 Left Drive Disc 1 94313544

26 Right Drive Disc Shaft ø20x120,5mm 1 10900091

27 Right Side Main Shroud 1 70128552

28 Left Side Main Shroud 1 70128553

29 Drive Disc Cap 2 70128562

30 Right Lower Mast Cover 1 70128559

31 Left Lower Mast Cover 1 70128560

32 Right Front Ski Cover 2 70128421

33 Left Front Ski Cover 2 70128422

34 Rivets 6x9, 5 mm 8 10418503

35 Frame Cross Members 291111287-20

36 Floor Levelers 2 91170389

37 Right Transport Castor 1 91170387

38 Left Transport Castor 1 91170388

39 Skis w/ Bearings 2203-2RS 2 94315158

40 Left Drive Disc Shaft ø20x120,5mm 1 10900092

41 Ski Pole Bearing 6203-ZZ 8 33100038

42 Mast 1 94313998

43 Upper Tension Rod 1 97201823

44 Tension Assembly 1 70127070

45 Tension Assembly 1 70127080

46 Tension Assembly 1 70127500

47 Tension Assembly 1 97200358

48 Tension Assembly 2 10100079

49 Tension Assembly 1 97201443

50 Tension Assembly 1 97200553

51 Center Handlebar 1 94314013

52 Grip for Center Handlebar 750 mm 1 10118074

53 Main Shroud Top Cover 1 70128563

54 Rear Plate for Tension Assembly 1 91170207

55 Computer ST2207-8 1 67000543

56 Rear Computer Housing 3547 1 70128555

57 Top Lead Wire 1 67000549

58 Ear Lobe Clip Heart Rate Monitor 1 67000653

59 Hand Pulse Sensors WP 1007-5C 1 67000658

60 Mast Cover 3089 1 70128475

docu 1121a/ 02.04

List of Spare Parts

Condor Cross-Trainer 7859-190

Pos.

No. Description Qty. Spare Parts

61 Right Ski Pole 1 94313569

62 Left Ski Pole 1 94313576

63 Lower Ski Pole Bearing 6200-ZZ 4 33100036

64 Lower Ski Pole Sleeve 20x4.5x59 mm 2 97201447

65 Ski Pole Grips 680 mm 2 10118034

66 Ski Pole Top Cap 28 mm 2 10100018

67 Fly Wheel Bearing 6203-ZZ 2 33100023

68 Underside Plate for Frame Cross Member 2 97200256

69 Right Foot Plate 1 70128398

70 Left Foot Plate 1 70128399

71 Rear Center Ski Pole Pivot Covers w/ Screw Holes 2 70128411

72 Front Center Ski Pole Pivot Covers 2 70128412

73 Rear Bottom Ski Pole Cover 2 70128413

74 Front Bottom Ski Pole Cover 2 70128414

75 Spacer 2 70133275

76 Tension Assembly 2 10100079

77 Wavy Washer A5 4 10601001

78 Foot Plate Adjuster Caps M5 4 10104000

79 Hardware Bags 1 94313723

80 Water Bottle Holder 1 70190051

81 Water Bottle 1 70190041

82 Guide for Tension Cable 1 67000088

83 Center Handlebar 1 9720036

84 Left Upper Mast Cover 1 70128558

85 Right Upper Mast Cover 1 70128557

86 Sleeve ø22,2x2x27,5 mm 2 97201463

87 Plastic Side Insertion Piece for Computer Housing (3550) 1 70128556

88 Adaptor Ring 3322 1 70128492

89 Front Computer Housing 1 70128554

90 Computer Cover 1 10206111

91 Shroud Screws 6 10224072

92 Sleeve for Tension Cable 10x1.9x13 mm 1 97200445

93 Connector Pin (3295) 3 70128446

94 Sheet Film Buffer for Cross Member 2 34010120

95 Bearing 2203-2RS 1 33100047

In case of complaint, please state this control number.

Kettler 07859-190 Assembly Manual

Brand: Kettler

Model: 07859-190

Category: Fitness, gymnastics & weight training

Type: Assembly Manual

This manual is also suitable for

Condor

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Kettler 07859-190 Assembly Manual

This manual is also suitable for

Kettler 07859-190 Assembly Manual

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