Chicago Electric 36595 Assembly And Operating Instructions Manual

Brand: Chicago Electric

Model: 36595

Category: Power tools

Type: Assembly And Operating Instructions Manual

RECIPROCATING SAW

Model 36595

Assembly and Operating Instructions

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353.

SPECIFICATIONS

SAVE THIS MANUAL

You will need the manual for the safety warnings and cautions, assembly instructions, operating

procedures, maintenance procedures, trouble shooting, parts list, and diagram. Keep your

invoice with this manual. Write the invoice number on the inside of the front cover. Keep

both this manual and your invoice in a safe, dry place for future reference.

SAFETY WARNING & CAUTIONS

WARNING: When using electric tools, machines, or equipment, basic safety precautions should

always be followed to reduce the risk of fire, electric shock, and personal injury. READ ALL

INSTRUCTIONS BEFORE USING THIS TOOL!

1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.

2. OBSERVE WORK AREA CONDITIONS. Do not use machines or power tools in damp, wet,

or poorly lit locations. Don’t expose to rain. Keep work area well lit. Do not use electrically

powered tools in the presence of flammable gases or liquids.

3. KEEP CHILDREN AWAY. Children must never be allowed in the work area. Do not let them

handle machines, tools, or extension cords.

4. STORE IDLE EQUIPMENT. When not in use, tools must be locked up in a dry location to

inhibit rust. Always lock up tools and keep out of reach of children.

5. DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it

was intended. Do not use inappropriate attachments in an attempt to exceed the tool’s capaci-

ties.

6. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or attachment to

do the work of a larger industrial tool. Do not use a tool for a purpose for which it was not

intended.

7. DRESS PROPERLY. Do not wear loose clothing or jewelry as they can be caught in moving

parts. Protective, electrically non-conductive clothes and non-skid footwear are recom-

mended when working. Wear restrictive hair covering to contain long hair.

8. USE EYE AND EAR PROTECTION. Always wear ANSI approved chemical splash goggles

when working with chemicals. Always wear ANSI approved impact safety goggles at other

times. Wear a full face shield if you are producing metal filings or wood chips. Wear an ANSI

approved dust mask or respirator when working around metal, wood, and chemical dusts and

mists.

Page 2 -- SKU: 36595

Motor 110V, 60Hz, Single Phase

Speed Variable, 300 SPM to 2400 SPM

Stroke 1-1/4”

Overall Length 17”

Weight 7.2 Lbs.

Rev 03/00

9. DO NOT ABUSE THE POWER CORD. Do not yank it to disconnect it from the receptacle.

Do not carry tools by the cord.

10.DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach over or

across running machines.

11.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer perfor-

mance. Follow instructions for lubricating and changing accessories. Inspect tool cords

periodically and, if damaged, have them repaired by an authorized technician. The handles

must be kept clean, dry, and free from oil and grease at all times.

12.DISCONNECT POWER. Unplug when not in use, before servicing, and when changing

accessories.

13.REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that keys and

adjusting wrenches are removed from the tool or machine work surface before plugging it in.

14.AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position when not in

use and before plugging in. Do not carry any tool with your finger on the trigger, whether it is

plugged in or not.

15.OUTDOOR EXTENSIONS CORDS. When the equipment is operated outdoors, use only

extension cords intended for outside use. See chart under “Extension Cords” for the proper

AWG rating depending on the length of the cord(s) being used.

16.STAY ALERT. Watch what you are doing, use common sense. Do not operate any tool when

you are tired.

17.CHECK DAMAGED PARTS. Before using any tool, any part that appears damaged should

be carefully checked to determine that it will operate properly and perform its intended func-

tion. Check for alignment and binding of moving parts; any broken parts or mounting fixtures;

and any other condition that may affect proper operation. Any part that is damaged should be

properly repaired or replaced by a qualified technician. Do not use the tool if any switch does

not turn on and off properly.

18.GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces such

as pipes, radiators, ranges, and refrigerator enclosures.

19.REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical replace-

ment parts. Use of any other parts will void the warranty. Only use accessories intended for

use with this tool. Approved accessories are available from Harbor Freight Tools.

20.DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.

Read warning labels on prescriptions to determine if your judgment or reflexes are impaired

while taking drugs. If there is any doubt, do not operate the tool.

Page 3 -- SKU: 36595

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construc-

tion activities, contain chemicals known [to the State of California] to cause cancer, birth defects

or other reproductive harm. Some examples of these chemicals are: A) Lead from lead-based

paints, B) Crystalline silica from bricks and cement or other masonry products, C) Arsenic and

chromium from chemically treated lumber. Your risk from these exposures varies, depending on

how often you do this type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, such as those dust masks that are

specially designed to filter out microscopic particles.

(California Health & Safety Code 25249.5,

et seq.

)

REV 01/04

VOLTAGE WARNING

Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage

supplied is about the same as that specified on the nameplate of the tool. If one says 120V and

the other says 110V then there will be no complications. Never try to plug a 110V tool into a

220V outlet, or the other way around. The plug and outlet have completely different shapes. This

is because a power source with a voltage greater than that specified on the tool can result in a

SERIOUS INJURY to the user— as well as damage to the tool. If in doubt, DO NOT PLUG IN

THE TOOL. Using a power source with voltage (110V) less than the nameplate rating (220V) is

harmful to the motor.

EXTENSION CORDS

If your tool is double insulated and has a two-prong plug, you may use either a two- or three-

prong extension cord. If your tool has a grounded, three-prong plug, you must use a three-prong

extension cord with three-prong receptacles. Only use rounded jacket extension cords,

preferably listed by the Underwriters Laboratories (UL). Make sure the cord is rated for outdoor

use if you plan on using the tool outside; if you plan on indoor use, you may also use an outdoor

rated cord. Extension cords rated for outdoor use have the letters “WA” on the cord jacket.

The extension cord must have a minimum wire size depending on the amperage of the tool and

the length of the extension cord. This size is signified by its AWG (American Wire Gauge) rating;

the smaller the gauge, the greater the cable’s capacity. If you are using two or more cords, the

total length of the combined cords must be used to determine the minimum AWG rating. Each of

the cords used must meet this rating.

The chart below is used to determine the rating required according to the length of the cord(s).

The amps of your tool are found either in this manual, or on the nameplate of the tool.

Always inspect extension cords for any damage. If there are any loose, frayed or exposed

wires, damaged insulation, or defective connections, replace the cord. Harbor Freight Tools can

supply UL listed and outdoor rated cords in multiple AWG ratings if needed.

Page 4 -- SKU: 36595

AMP TOTAL EXTENSION CORD(S) LENGTH IN FEET

RATING 25 50 75 100 125 150 175 200

0-10.0 18 18 16 16 14 14 12 12 A

10.1-13.0 16 16 14 14 14 12 12 12 W

13.1-15 14 14 12 12 12 12 12 __ G

15.1-18 12 12 12 12 12 12 __ __

UNPACKING

When unpacking your Reciprocating Saw, check to make sure the following parts are included.

If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover

of this manual.

ASSEMBLY

Your Reciprocating Saw comes partially assembled. To complete assembly, follow the steps

below. Make sure the Saw is not plugged in.

Blade Assembly

Step 1:Select the Saw Blade best suited for your application. Wood Blades have a coarser tooth

pitch, Metal Blades have a finer tooth pitch. Use each Blade only for its specified

material.

Step 2:With the supplied Hex Key Wrench, loosen but do not remove SCREW (#4) as shown in

Figure 1.

Figure 1 — Blade Assembly

Step 3:Slide selected Blade, teeth down, into the BLADE HOLDER as far as possible.

Step 4:Tighten the SCREW (#4) firmly.

Screw

(#4)

Page 5 -- SKU: 36595

ITEM# DESCRIPTION QTY

N/A Reciprocating Saw 1

N/A Wood Blade 1

N/A Metal Blade 1

N/A Hex Key Wrench 2

Guard Plate

(#2)

Adjustable

Bottom Plate

(#1)

Adjusting Bottom Plate

Use the ADJUSTABLE BOTTOM PLATE (#1) to determine the depth of your cut. Position the

ADJUSTABLE BOTTOM PLATE close to the GUARD PLATE (#2) for a deeper cut, further out

for a shallower cut as shown in Figure 2.

Figure 2 — Shallow Cut

Step 1:Loosen SCREWS (#58) with the supplied Hex Key Wrench.

Step 2:Properly position the ADJUSTABLE BOTTOM PLATE (#1) fore and aft.

Step 3:Tighten SCREWS.

Step 4:You can change the angle of your cutting by changing the angle of the ADJUSTABLE

BOTTOM PLATE as shown in Figure 3.

Figure 3 — Adjustable Bottom Plate Angle Adjustment

Your Reciprocating Saw is ready for use.

Wall

Flat Cutting

Angle Cutting

Page 6 -- SKU: 36595

OPERATION CAUTIONS

Before every use, follow these special safety instructions in addition to those under

SAFETY WARNINGS & CAUTIONS.

¨ Check the Saw Blade to make sure it does not have any missing teeth or cracks. Do not

use a damaged Saw Blade.

¨ Check that there is enough space under and behind the workpiece for the reciprocating

Blade. Be sure that you will not be cutting through any electrical wires or your workbench.

¨ Do not put side-to-side pressure on the Blade. This will break the Blade.

¨ Never attempt to remove material stuck in the moving parts of the Saw while the Saw is ON

or plugged in.

¨ Never cut wood that is thicker than the length of the Blade.

¨ Do not attempt to cut curves with your Saw. This will break the Blade.

OPERATION

Step 1:Before plugging the Saw into an outlet, check to make sure the TRIGGER SWITCH

(#37) is not locked in the “ON” position. Press and release the TRIGGER SWITCH once

to make sure the switch is unlocked and “OFF.”

Step 2:Plug the Saw into an outlet. See VOLTAGE WARNING on page 4.

Step 3:Grip the Saw with both hands. Do not block the ventilation slots of the motor.

Step 4:Press the TRIGGER SWITCH to start the Saw. Do not start the Saw if the Blade is in

contact with anything before operation. Lift the Saw up to free the Blade before pressing

the TRIGGER SWITCH.

Step 5:Your Saw is equipped with a lockable TRIGGER SWITCH. To operate the tool for ex

tended periods of time, press and hold the TRIGGER SWITCH, then press the Locking

Button as shown in Figure 4.

Trigger Switch

(#37)

Locking Button

Page 7 -- SKU: 36595

CAUTION

When Cutting Metal, Use Cutting

Oil to Cool the Blade or Damage

May Result.

Step 6:With your Saw operating, place the Blade against the material to be cut. Press down on

the Saw to help it cut. Do not use too much force, only enough to keep the Saw cutting.

Step 7:Your Saw is equipped with an Adjustable Speed Switch. You may adjust the

reciprocating speed of the Saw to suit your needs while in use. To speed up the Saw,

turn the Adjustable Speed Switch to a higher number as shown in Figure 5. Setting “6” is

the highest setting.

Adjustable Speed Switch

Speed up

Figure 5 — Adjusting Speed

Step 8:To stop the Saw, release the TRIGGER SWITCH. If the TRIGGER SWITCH has been

locked in the “ON” position, press and release the TRIGGER SWITCH. This will stop the

Saw.

Step 9:Return the Adjustable Speed Switch to the “1” setting.

Page 8 -- SKU: 36595

MAINTENANCE

The following Steps should be followed after every use of your Reciprocating Saw. This will

prolong the life of your tool and ensure safe operation.

Step 1:Unplug the Saw. Do not attempt any maintenance on the Saw when it is plugged in.

Step 2:To prevent the motor from overheating, clean the motors ventilation slots as shown in

Figure 6.

Figure 6 — Cleaning Ventilation Slots

Step 3: Make sure the Blade is not worn or damaged. If the Blade is damaged or worn, replace

with approved replacement parts from Harbor Freight Tools.

Step 4:Wipe down the tool after every use. This will allow you to see if there is damage to the

Saw or the plastic case. If you find damage, return the Saw to Harbor Freight Tools for

repairs. Do not attempt repairs yourself.

Step 5:Over time, the CARBON BRUSHES (#32) in the Motor will wear. If the CARBON

BRUSHES wear too much, the Saw will not work. Take the Saw to Harbor Freight Tools

or a qualified technician for service.

Ventilation Slot

Page 9 -- SKU: 36595

Page 10 -- SKU: 36595 REV 11/02

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Chicago Electric 36595 Assembly And Operating Instructions Manual

Brand: Chicago Electric

Model: 36595

Category: Power tools

Type: Assembly And Operating Instructions Manual

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Chicago Electric 36595 Assembly And Operating Instructions Manual

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