Bulletin No. G306A-G
Drawing No. LP0666
Released 02/13
MODEL G306A - GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL
WITH TFT QVGA DISPLAY AND TOUCHSCREEN
CONFIGURED USING CRIMSON
®
SOFTWARE
(BUILD 424 OR NEWER)
UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS
(2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1
RS422/485 ON OPTIONAL COMMUNICATIONS CARD)
10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK UNITS
AND HOST WEB PAGES
USB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION FROM
A PC OR FOR DATA TRANSFERS TO A PC
UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE
MEMORY (8 MBYTE FLASH)
COMPACTFLASH
®
SOCKET TO INCREASE MEMORY CAPACITY
5.7-INCH TFT ACTIVE MATRIX 256 COLOR QVGA 320 X 240
PIXEL LCD W/LED BACKLIGHT
5-BUTTON KEYPAD FOR ON-SCREEN MENUS
THREE FRONT PANEL LED INDICATORS
POWER UNIT FROM 24 VDC ±20% SUPPLY
RESISTIVE ANALOG TOUCHSCREEN
U
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
C
R
L
US LISTED
43NH
PROCESS CONTROL EQUIPMENT
GENERAL DESCRIPTION
CONTENTS OF PACKAGE
- G306A Operator Interface.
- Panel gasket.
- Template for panel cutout.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
The G306A Operator Interface Terminal combines unique capabilities
normally expected from high-end units with a very affordable price. It is built
around a high performance core with integrated functionality. This core allows
the G306A to perform many of the normal features of the Paradigm range of
Operator Interfaces while improving and adding new features.
The G306A is able to communicate with many different types of hardware
using high-speed RS232/422/485 communications ports and Ethernet 10 Base
T/100 Base-TX communications. In addition, the G306A features USB for fast
downloads of configuration files and access to trending and data logging. A
CompactFlash socket is provided so that Flash cards can be used to collect your
trending and data logging information as well as to store larger configuration files.
In addition to accessing and controlling of external resources, the G306A
allows a user to easily view and enter information. Users can enter data through
the touchscreen and/or front panel 5-button keypad.
ORDERING INFORMATION
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.
1
Contact your Red Lion distributor or
complete selection.
visit our website for
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2
2
Use this part number to purchase the Crimson
®
software on CD with a
printed manual, USB cable, and RS-232 cable. Otherwise, download for
free from www.redlion.net.
3
Red Lion offers RJ modular jack adapters. Refer to the DR literature for
complete details.
4
Battery type is lithium coin type CR2025.
5
Industrial grade two million write cycles.
CompactFlash is a registered trademark of CompactFlash Association.
1
CAUTION: Risk Of Danger. CAUTION: Risk of electric shock.
Read complete instructions prior to
installation and operation of the unit.
MODEL NO. DESCRIPTION PART NUMBER
G306A
Operator Interface for indoor applications,
textured finish with embossed keys
G306A000
G3CF CompactFlash Card
5
G3CFxxxx
G3RS RS232/485 Optional Communication Card G3RS0000
G3CN CANopen Optional Communication Card G3CN0000
G3DN
DeviceNet option card for G3 operator interfaces
with isolated high speed communications ports
G3DN0000
G3PBDP Profibus DP Optional Communication Card G3PBDP00
SFCRM2 Crimson 2.0
2
SFCRM200
CBL RS-232 Programming Cable CBLPROG0
USB Cable CBLUSB00
Communications Cables
1
CBLxxxxx
DR DIN Rail Mountable Adapter Products
3
DRxxxxxx
Replacement Battery
4
BNL20000
G3FILM Protective Films G3FILM06
1. POWER REQUIREMENTS:
Must use a Class 2 circuit according to National Electrical Code (NEC),
NFPA-70 or Canadian Electrical Code (CEC), Part I, C22.1 or a Limited
Power Supply (LPS) according to IEC 60950-1 or Limited-energy circuit
according to IEC 61010-1.
Power connection via removable three position terminal block.
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -20 to 70°C
Operating and Storage Humidity: 80% maximum relative humidity (non-
condensing) from 0 to 50°C.
Vibration according to IEC 68-2-6: Operational 5 to 8 Hz, 0.8" (p-p), 8 to
500 Hz, in X, Y, Z direction, duration: 1 hour, 3 g.
Shock according to IEC 68-2-27: Operational 40 g, 9 msec in 3 directions.
Altitude: Up to 2000 meters.
9. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed, File #E245515, UL61010-1, ANSI/ISA 12.12.01-2007, CAN/CSA
22.2 No. 61010.1, CSA 22.2 No. 213-M1987 and File #E179259,
UL61010-1, CAN/CSA 22.2 No.61010-1
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
Type 4X Indoor Enclosure rating (Face only), UL50
IECEE CB Scheme Test Report #E179259-A1-CB-3
Issued by Underwriters Laboratories Inc.
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP66 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: 2006: Electrical Equipment for
Measurement, Control and Laboratory use.
Immunity to Industrial Locations:
Supply Voltage:
Typical Power
1
:
Maximum Power
2
:
Notes:
1. Typical power
+24 VDC ±20%
8 W
10 W
with +24 VDC, RS232/485 communications, Ethernet
communications, CompactFlash card installed, and display at full brightness.
2. Maximum power indicates the most power that can be drawn from the
G306A. Refer to “Power Supply Requirements” under “Installing and
Powering the G306A.”
3. The G306A’s circuit common is not connected to the enclosure of the
unit. See “Connecting to Earth Ground” in the section “Installing and
Powering the G306A.”
4. Read “Power Supply Requirements” in the section “Installing and
Powering the G306A” for additional power supply information.
2. BATTERY: Lithium coin cell. Typical lifetime of 10 years.
3. LCD DISPLAY:
Electrostatic discharge EN61000-4-2
Criterion A
4kV contact discharge
8kV air discharge
Criterion A
10V/m (80 MHz to 1 GHz)
3 V/m (1.4 GHz to 2 GHz)
1 V/m (2 GHz to 2.7 GHz)
Criterion A
2kV power
1kV I/O signal
Criterion A
1kV L to L
2kV L to G power
1 kV signal
Criterion A
3Vrms
Criterion A
30A/m
Electromagnetic RF fields EN61000-4-3
*Lifetime at room temperature. Refer to “Display” in “Software/Unit Operation”
4. 5-KEY KEYPAD: for on-screen menus.
5. TOUCHSCREEN: Resistive analog
6. MEMORY:
On Board User Memory: 8 Mbyte of non-volatile Flash memory.
Fast transients (burst) EN61000-4-4
Memory Card: CompactFlash Type
CompactFlash cards.
7. COMMUNICATIONS:
II slot for Type I and Type II
Surge EN61000-4-5
USB Port: Adheres to USB specification 1.1. Device only using Type B
connection.
RF conducted interference EN61000-4-6
Power frequency magnetic
fields
Emissions:
Emissions
Note:
EN61000-4-8
EN55011 Class A
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
PGM Port: RS232 port via RJ12.
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12.
DH485 TXEN: Transmit enable; open collector, V
OH
= 15 VDC,
V
OL
= 0.5 V @ 25 mA max.
1. Criterion A: Normal operation within specified limits.
10. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-30 AWG copper wire
Torque: 5-7 inch-pounds (56-79 N-cm)
11. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66
aluminum front plate for indoor use only when correctly fitted with the gasket
provided. Installation Category II, Pollution Degree 2.
12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3
mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of
0.125" (3.17 mm) is recommended.
Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)
13. WEIGHT: 3.0 lbs (1.36 Kg)
Note: For additional information on the communications or signal
common and connections to earth ground please see the “Connecting to
Earth Ground” in the section “Installing and Powering the G306A.”
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
Isolation from Ethernet network to G3 operator interface: 1500 Vrms
2
DIMENSIONS In inches (mm)
2.30 (58.4)
8.83 (224.3) 7.42 (188.5)
7.08 5.67
(179.8) (144)
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
SIZE 5.7-inch
TYPE TFT
COLORS 256
PIXELS 320 X 240
BRIGHTNESS
380 cd/m
2
BACKLIGHT* 50,000 HR TYP.
S
pecificationS
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cut-
out diagram and a template are provided. Care should be taken to remove any
loose material from the mounting cut-out to prevent that material from falling
into the operator interface during installation. A gasket is provided to enable
sealing to NEMA 4X/IP66 specification. Install the ten kep nuts provided and
tighten evenly for uniform gasket compression.
Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92
N-m) may cause damage to the front panel.
The chassis ground is not connected to signal common of the unit.
Maintaining isolation between earth ground and signal common is not required
to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation
between signal common and earth ground care must be taken when connections
are made to the unit. For example, a power supply with isolation between its
signal common and earth ground must be used. Also, plugging in a USB cable
may connect signal common and earth ground.
1
1
USB’s shield may be connected to earth ground at the host. USB’s shield in
turn may also be connected to signal common.
8.25 (209.6)
10X Ø.188 (Ø4.8)
7.63 (193.8)
POWE
R
SUPPLY RE
Q
UIREMENTS
The G306A requires a 24 VDC power supply. Your unit may draw
considerably less than the maximum rated power depending upon the options
being used. As additional features are used your unit will draw increasing
2.75
(69.9)
5.88
(149.4)
6.50
(165.1)
communications, optional communications card, CompactFlash card, and other
features programmed through Crimson.
In any case, it is very important that the power supply is mounted correctly if
the unit is to operate reliably. Please take care to observe the following points:
–
The power supply must be mounted close to the unit, with usually not
more than 6 feet (1.8 m) of cable between the supply and the operator
interface. Ideally, the shortest length possible should be used.
The wire used to connect the operator interface’s power supply should
be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.
A power supply with an NEC Class 2 or Limited Power Source (LPS)
and SELV rating is to be used. This type of power supply provides
isolation to accessible circuits from hazardous voltage levels generated
by a mains power supply due to single faults. SELV is an acronym for
“safety extra-low voltage.” Safety extra-low voltage circuits shall
exhibit voltages safe to touch both under normal operating conditions
and after a single fault, such as a breakdown of a layer of basic
insulation or after the failure of a single component has occurred.
All tolerances ±0.010" (±0.25 mm).
–
–
CONNECTING TO EARTH GROUND
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must be
connected to an external protective earthing system.
Each G306A has a chassis ground terminal on the back of the unit. Your unit
should be connected to earth ground (protective earth).
Connect the cable from the option card to CN11 on the main board of the
G306 as shown in Figure 2. Be sure both ends of the cable are firmly seated into
their appropriate connector housing. Carefully replace the rear cover
b
y
reversing the instructions for removing the rear cover.
Each option card comes with a cable for communications and three screws
for ataching the option card to the G306’s rear cover. To install the option card,
remove all power and I/O communications cables from the unit. Use the three
screws provided to mount the option card to the rear cover of the G306 as shown
in Figure 1.
Figure 1
Figure 2
3
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
i
nStalling
a
n
o
ption
c
ard
ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501-4
(b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL
CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED
STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN
ELECTRICAL CODE FOR INSTALLATION IN CANADA.
i
nStalling and
p
owering the
g306a
CONFIGURING A G306A
The G306A is configured using Crimson
®
software. Crimson is available as a
free download from Red Lion’s website, or it can be purchased on CD. Updates
to Crimson for new features and drivers are posted on the website as they become
available. By configuring the G306A using the latest version of Crimson, you are
assured that your unit has the most up to date feature set. Crimson
®
software can
configure the G306A through the RS232 PGM port, USB port, or CompactFlash.
The USB port is connected using a standard USB cable with a Type B
connector. The driver needed to use the USB port will be installed with Crimson.
The RS232 PGM port uses a programming cable made by Red Lion to connect
to the DB9 COM port of your computer. If you choose to make your own cable,
use the “G306A Port Pin Out Diagram” for wiring information.
The CompactFlash can be used to program a G3 by placing a configuration file
and firmware on the CompactFlash card. The card is then inserted into the target
G3 and powered. Refer to the Crimson literature for more information on the
proper names and locations of the files.
CABLES AND DRIVERS
Red Lion has a wide range of cables and drivers for use with many different
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “G306A Port Pin Outs” for
wiring information.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The G306A unit’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through cable,
but when connecting to another NIC use a crossover cable.
The Ethernet connector contains two LEDs. A yellow LED in the upper right,
and a bi-color green/amber LED in the upper left. The LEDs represent the
following statuses:
USB, DATA TRANSFERS FROM THE
COMPACTFLASH CARD
On the rear of each unit is a unique 12-digit MAC address and a block for
marking the unit with an IP address. Refer to the Crimson manual and Red
Lion’s website for additional information on Ethernet communications.
In order to transfer data from the CompactFlash card via the USB port, a driver
must be installed on your computer. This driver is installed with Crimson and is
located in the folder C:\Program Files\Red Lion Controls\Crimson 2.0\Device\ after
Crimson is installed. This may have already been accomplished if your G306A was
configured using the USB port.
Once the driver is installed, connect the G306A to your PC with a USB cable, and
follow “Mounting the CompactFlash” instructions in the Crimson 2 user manual.
4
1
COMMON
+
2
24V
-
20%
N/C
3
CTS
(PIN
1)
Rx
COMM
COMM
Tx
RTS
(PIN
6)
TxB
(PIN
1)
TxA
RxA
RxB
TxEN
COMM
TxB
TxA
(PIN
8)
CTS
(PIN
1)
Rx
COMM
COMM
Tx
RTS
(PIN
6)
G306A PORT PIN OUTS
ETHERNET USB
(NIC)
TYPE B
RS232 RS485 RS232
POWER
COMMS COMMS PGM PORT
CONNECTOR
PORT PORT
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
LED COLOR DESCRIPTION
YELLOW solid Link established.
YELLOW flashing Data being transferred.
GREEN 10 BASE-T Communications
AMBER 100 BASE-TX Communications
c
ommunicating
w
ith the
g306a
RS232 PORTS
The G306A has two RS232 ports. There is the PGM port and the COMMS
port. Although only one of these ports can be used for programming, both ports
can be used for communications with a PLC.
The RS232 ports can be used for either master or slave protocols with any
G306A configuration.
Examples of RS232 communications could involve another Red Lion product
or a PC. By using a cable with RJ12 ends on it, and a twist in the cable, RS232
communications with another G3 product or the Modular Controller can be
established. Red Lion part numbers for cables with a twist in them are
CBLPROG0
1
, CBLRLC01
2
, or CBLRC02
3
.
G3 to Modula
r
Controlle
r
(CBLRLC05)
G3 RS232 to a PC
RS422/485 COMMS PORT
The G306A has one RS422/485 port. This port can be configured to act as
either RS422 or RS485.
RS422/485 4-WIRE
CONNECTIONS
RS485 2-WIRE
CONNECTIONS
5V
5V
130K
130K
7
7
TxB
TxB
1
1
TX
TX/RX
8
8
TxA
TxA
130K
130K
2
2
ICM5
5 TxEN (OC)
CONNECTING A G306A OPERATOR
INTERFACE TO AN ICM5
5TxEN (OC)
6GND
5V
130K
4RxB
RX
3RxA
130K
CBLPROG0
6GND
Note: All Red Lion devices connect A to A and B to B, except for Paradigm
devices. Refer to www.redlion.net for additional information.
ICM5 DIP Switch Settings
DH485 COMMUNICATIONS
The G306A’s RS422/485 COMMS port can also be used for Allen Bradley
DH485 communications.
Application Dependent
WARNIN
G
: DO NOTuse a standard DH485 cable to connect this port to Allen
Bradley equipment. A cable and wiring diagram are available from Red Lion.
1
CBLPROG0 can also be used to communicate with either a PC or an ICM5.
2
DB9 adapter not included, 1 foot long.
3
DB9 adapter not included, 10 feet long.
G3 to
A
B SLC 500 (CBLAB003)
Examples o
f
RS485 2-Wire Connections
G3 to Red Lion RJ11 (CBLRLC00)
DLC, IAMS, ITMS, PAXCDC4C
5
*
ON
*
9600
BAUD
1
19200
BAUD
2
38400
BAUD
3
57600
BAUD
4
115200
BAUD
5
PULL
DOWN
6
PULL
UP
7
OFF
4
WIRE/
ON
2
WIRE
8
OFF
4
WIRE/
ON
2
WIRE
9
120
Ω
TERMINATION
10
*
*
*
*
*
*
*
*
OFF
422/
ON
485
1
OFF
422/
ON
485
2
NC
3
OFF
DCE/
ON
DTE
4
OFF
DCE/
ON
DTE
5
OFF
DTE/
ON
DCE
6
OFF
DTE/
ON
DCE
7
*
ON
Connections
G3: RJ45 Name RLC: RJ11 Name
5 TxEN 2 TxEN
6 COM 3 COM
1 TxB 5 B-
2 TxA 4 A+
Connections
RJ45: RLC Name RJ45: A-B Name
1 TxB 1 A
2 TxA 2 B
3, 8 RxA - 24V
4, 7 RxB - COMM
5 TxEN 5 TxEN
6 COMM 4 SHIELD
4, 7 TxB - COMM
3, 8 TxA - 24V
Connections
G3: RJ12 Name PC: DB9 Name
4 COMM 1 DCD
5 Tx 2 Rx
2 Rx 3 Tx
N/C 4 DTR
3 COM 5 GND
N/C 6 DSR
1 CTS 7 RTS
6 RTS 8 CTS
N/C 9 RI
Connections
G3 Name Modular Controller Name
1,4 TxB 1,4 TxB
4,1 RxB 4,1 RxB
2,3 TxA 2,3 TxA
3,2 RxA 3,2 RxA
5 TxEN 5 TxEN
6 COM 6 COM
7 TxB 7 TxB
8 TxA 8 TxA
CRIMSON
®
SOFTWARE
Crimson
®
software is available as a free download from Red Lion’s website
or it can be purchased on a CD, see “Ordering Information” for part number. The
latest version of the software is always available from the website, and updating
your copy is free.
T
OUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input.
The unit will only produce an audible tone (beep) when a touch on an active
touchscreen cell is sensed. The touchscreen is fully functional as soon as the
operator interface is initialized, and can be operated with gloved hands.
DISPLAY
This operator interface uses a liquid crystal display (LCD) for displaying text
and graphics. The display utilizes aa LED backlight for lighting the display. The
backlight can be dimmed for low light conditions.
The LED backlight has a limited lifetime. Backlight lifetime is based upon
the amount of time the display is turned on at full intensity. Turning the
backlight off when the display is not in use can extend the lifetime of your
backlight. This can be accomplished through the Crimson
®
software when
configuring your unit.
KEYPAD
The G306A keypad consists of five keys that can be used for on-screen menus.
T
ROUBLESHOOTING YOU
R
G306A
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new G306A, contact Red Lion’s technical support.
For contact information, refer to the back page of this bulletin for phone and
fax numbers.
EMAIL: techsupport@redlion.net
Web Site: http://www.redlion.net
FRONT PANEL LEDS
There are three front panel LEDs. Shown below is the default status of
the LEDs.
1
The operator interface is shipped without a configuration. After downloading
a configuration, if the light remains in the flashing state continuously, try
cycling power. If the LED still continues to flash, try downloading a
configuration again.
2
Do not turn off power to the unit while this light is flickering. The unit
writes data in two minute intervals. Later Microsoft operating systems will
not lock the drive unless they need to write data; Windows 98 may lock the
drive any time it is mounted, thereby interfering with logging. Refer to
“Mounting the CompactFlash” in the Crimson 2 User Manual.
6
LED INDICATION
RED (TOP, LABELED “PWR”)
FLASHING
Unit is in the boot loader, no valid configuration is loaded.
1
STEADY Unit is powered and running an application.
YELLOW (MIDDLE)
OFF No CompactFlash card is present.
STEADY Valid CompactFlash card present.
FLASHING
RAPIDLY
CompactFlash card being checked.
FLICKERING
Unit is writing to the CompactFlash, either because it is
storing data, or because the PC connected via the USB port
has locked the drive.
2
FLASHING
SLOWLY
Incorrectly formatted CompactFlash card present.
GREEN (BOTTOM)
FLASHING A tag is in an alarm state.
STEADY Valid configuration is loaded and there are no alarms present.
S
oftware
/u
nit
o
peration
BATTERY & TIME KEEPING
Remove the old battery* from the holder and replace with the new battery.
Replace the rear cover, cables, and re-apply power. Using Crimson or the
unit’s keypad, enter the correct time and date.
* Please note that the old battery must be disposed of in a manner that
complies with your local waste regulations. Also, the battery must not be
disposed of in fire, or in a manner whereby it may be damaged and its contents
come into contact with human skin.
The battery used by the G306A is a lithium type CR2025.
A battery is used to keep time when the unit is without power. Typical
accuracy of the G306A time keeping is less than one minute per month drift. The
battery of a G306A unit does not affect the unit’s memory, all configurations and
data is stored in non-volatile memory.
CAUTION: The circuit board contains static sensitive
components. Before handling the operator interface without
the rear cover attached, discharge static charges from your
body by touching a grounded bare metal object. Ideally,
handle the operator interface at a static controlled clean
workstation. Also, do not touch the surface areas of the
circuit board. Dirt, oil, or other contaminants may adversely
affect circuit operation.
To change the battery of a G306A, remove power, cabling, and then the rear
cover of the unit. To remove the cover, remove the four screws designated by
the arrows on the rear of the unit. Then, by lifting the top side, hinge the cover,
thus providing clearance for the connectors on the bottom side of the PCB as
shown in the illustration below. Install in the reverse manner.
BATTERY
LED DRIVER
BOARD
7
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING - EXPLOSION HAZARD - THE AREA MUST BE
KNOWN TO BE NON-HAZARDOUS BEFORE SERVICING/
REPLACING THE UNIT AND BEFORE INSTALLING OR
REMOVING I/O WIRING AND BATTERY.
OPTIONAL COMMUNICATION CARD
Red Lion offers optional communication cards for fieldbus communications.
These communication cards will allow your G306A to communicate with many
of the popular fieldbus protocols.
Red Lion is also offering a communications card for additional RS232 and
RS422/485 communications. Visit Red Lion’s website for information and
availability of these cards.
COMPACTFLASH SOCKET
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes and formatted to a maximum of
2 Gbytes (See Note box below) with the G306A’s CompactFlash socket. Cards
are available at most computer and office supply retailers.
CompactFlash can be used for configuration transfers, larger configurations,
data logging, and trending.
CUSTOM LOGO
Each G3 operator interface has an embossed area containing the Red Lion
logo. Red Lion can provide custom logos to apply to this area. Contact your
distributor for additional information and pricing.
.51(13)
FRONT OVERLAY
1.65(42)
CompactFlash-
Insert Face Up
Note: Do not remove or insert the
CompactFlash card while power is
applied. Refer to “Front Panel LEDs.”
Information stored on a CompactFlash card by a G306A can be read by a
card reader attached to a PC. This information is stored in IBM (Windows
®
) PC
compatible FAT16 file format.
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship for a period limited
to two years from the date of shipment, provided the products have been stored, handled, installed, and used under
proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement
of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or
representation with respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims,
and expenses arising out of subsequent sales of RLC products or products containing components manufactured by
RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its
employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the
Consumer Product Safety Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss
Warranty Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those expressly
contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other
warranties or affirmations.
NOTE
For reliable operation of this and other Red Lion products, one of the
following brands of CompactFlash card must be used...
SimpleTech
SMART
®
Modular
SanDisk
®
Silicon Systems
Not all of the above manufacturers offer CompactFlash cards recognized to
UL standards, which may be required for your application.
Although RLC products limit use of CompactFlash card memory to 2 GB,
cards with a larger capacity can be used. They MUST be formatted to 2
GB and use the FAT 16 file system. It is recommended to format the CF
card using the format utility from within Crimson.
o
ptional
f
eatureS and
a
cceSSorieS
Bulletin No. G308C-E
Drawing No. LP0808
Released 05/12
MODEL G308C1/A2 - 8" COLOR TOUCHSCREEN
U
L
C
US LISTED
CONFIGURED USING CRIMSON
®
SOFTWARE (VERSION 2.0 OR
LATER)
UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS
(2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1 RS-
422/485 ON OPTIONAL COMMUNICATIONS CARD)
10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK UNITS
AND HOST WEB PAGES (2
ND
ETHERNET PORT OPTIONAL-
G308A2 ONLY)
USB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION FROM
A PC OR FOR DATA TRANSFERS TO A PC
UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE
MEMORY (32MBYTE FLASH)
COMPACTFLASH
®
SOCKET TO INCREASE MEMORY CAPACITY
7.5" OR 8.4-INCH TFT 32K VGA 640X480 PIXEL LCD
7-BUTTON KEYPAD FOR ON-SCREEN MENUS
THREE FRONT PANEL LEDS
POWER UNIT FROM 24VDC ±20% SUPPLY
RESISTIVE ANALOG TOUCHSCREEN
R
3RSD
PROCESS CONTROL EQUIPMENT
C
U
R
L US LLIISSTTEEDD
43NH
PROCESS CONTROL EQUIPMENT
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
GENERAL DESCRIPTION
The G308 Operator Interface Terminal combines unique capabilities normally
expected from high-end units with a very affordable price. It is built around a
high performance core with integrated functionality. This core allows the G308
to perform many of the normal features of the Paradigm range of Operator
Interfaces while improving and adding new features.
The G308 is able to communicate with many different types of hardware using
high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100
Base-TX communications. In addition, the G308 features USB for fast downloads
of configuration files and access to trending and data logging. A CompactFlash
socket is provided so that Flash cards can be used to collect your trending and data
logging information as well as to store larger configuration files.
In addition to accessing and controlling of external resources, the G308
allows a user to easily view and enter information. Users can enter data through
the touchscreen or front panel 7-button keypad.
CONTENTS OF PACKAGE
- G308 Operator Interface.
- Panel Gasket.
- This hardware bulletin.
- Template for panel cutout.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
ORDERING INFORMATION
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must
b
e
connected to an external protective earthing system.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2
1
Contact your Red Lion distributor or visit our website for complete selection.
2
Use this part number to purchase Crimson on CD with a printed manual, USB
cable, and RS-232 cable. Otherwise, download for free from www.redlion.net.
3
Antenna (G3QANT00) is NOT included with the card. Must be purchased
separately if needed.
4
Red Lion offers RJ modular jack adapters. Refer to the DR literature for complete
details.
5
Battery type is lithium coin type CR2025
6
Industrial grade two million write cycles. SMART Modular Technologies model
SG9CF (UL Listed Directory Category NWGQ).
CompactFlash is a registered trademark of CompactFlash Association.
1
CAUTION: Risk Of Danger. CAUTION: Risk of electric shock.
Read complete instructions prior to
installation and operation of the unit.
MODEL NO. DESCRIPTION PART NUMBER
G308
7.5" TFT Display Operator Interface (indoor),
No USB Host, non-isolated comms
G308C100
8.4" TFT Display Operator Interface (indoor),
USB Host, Isolated Comms
G308A210
8.4" TFT Display Operator Interface (indoor),
Dual Ethernet, USB Host, Isolated Comms
G308A230
G3CF
CompactFlash Card
6
G3CFxxxx
G3RS RS 232/485 Optional Communication Card G3RS0000
G3CN CANopen Optional Communication Card G3CN0000
G3DN DeviceNet Optional Communication Card G3DN0000
G3PBDP Profibus DP Optional Communication Card G3PBDP00
GSGSM
GSM/GPRS Modem Option Card
3
G3GSM000
SFCRM
Crimson
2
SFCRM
CBL
RS-232 Programming Cable CBLPROG0
USB Cable CBLUSB00
Communications Cables
1
CBLxxxxx
DR
DIN Rail Mountable Adapter Products
4
DRxxxxxx
Replacement Battery
5
BNL20000
G308A Backlight Replacement CALL
G3FILM Protective Films G3FILM08
1. POWER REQUIREMENTS:
G308C1: +24 VDC ±20% @ 13 W maximum.
G308A2: +24 VDC ±20% @ 33 W maximum.
Must use a Class 2 circuit according to National Electrical Code (NEC),
NFPA-70 or Canadian Electrical Code (CEC), Part I, C22.1 or a Limited
Power Supply (LPS) according to IEC 60950-1 or Limited-energy circuit
according to IEC 61010-1.
Power connection via removable three position terminal block.
Note:
1. The G308’s circuit common is not connected to the enclosure of the
unit. See “Connecting to Earth Ground” in the section “Installing and
Powering the G308.”
2. BATTERY: Lithium coin cell CR2025. Typical lifetime of 10 years.
3. LCD MODULE DISPLAYS:
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50 °C
Storage Temperature Range: -20 to 70 °C
Operating and Storage Humidity: 80% maximum relative humidity (non-
condensing) from 0 to 50 °C.
Vibration according to IEC 68-2-6: Operational 5 to 150 Hz, in X, Y, Z
direction for 1.5 hours, 2 g.
Shock according to IEC 68-2-27: Operational 35 g, 11 msec in 3 directions.
9. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed, File #E245515, UL61010-1, ANSI/ISA 12.12.01-2007, CAN/CSA
22.2 No. 61010.1, CSA 22.2 No. 213 and File #E179259, UL61010-1,
CSA 22.2 No.61010-1
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
Type 4X Indoor Enclosure rating (Face only), UL50
IECEE CB Scheme Test Report #E179259-A1-CB-3
Issued by Underwriters Laboratories Inc.
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP66 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: 2006: Electrical Equipment for
Measurement, Control and Laboratory use.
Immunity to Industrial Locations:
*Lifetime at room temperature. Refer to “Display” in the “Software/Unit
Operation” section.
4. 7-KEY KEYPAD: for on-screen menus.
5. TOUCHSCREEN: Resistive analog
6. MEMORY
:
On Board User Memory: 32 Mbyte of onboard non-volatile Flash memory.
Electrostatic discharge EN 61000-4-2
Criterion A
4 kV contact discharge
8 kV air discharge
Criterion A
10 V/m (80 MHz to 1 GHz)
3 V/m (1.4 GHz to 2 GHz)
1 V/m (2 GHz to 2.7 GHz)
Criterion B
Electromagnetic RF fields EN 61000-4-3
Memory Card: CompactFlash Type
CompactFlash cards.
II slot for Type I and Type II
Fast transients (burst) EN 61000-4-4
power 2 kV
I/O signal 1 kV
Surge
EN 61000-4-5 Criterion B
power 1 kV L to L, 2 kV L to G
signal 1 kV
RF conducted interference EN 61000-4-6
Criterion A
3 Vrms
Criterion A
30 A/m
7. COMMUNICATIONS:
USB Port: Adheres to USB 2.0 specification full speed only via Type B
connection.
USB Host Ports: Comply with Universal Serial Bus Specification Rev 2.0.
Support data transfers at full-speed. Hardware over current protected (0.5
A max per port).
Serial Ports: Serial ports on the G308A are individually isolated. Ports on the
G308C are not isolated. Format and Baud Rates for each port are
individually software programmable up to 115,200 baud.
PGM Port: RS232 port via RJ12.
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12.
Power freq. magnetic field EN 61000-4-8
Emissions:
Emissions
Notes:
EN 55011 Class A
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self-
recovers.
10. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-30 AWG copper wire
Torque: 5-7 inch-pounds (56-79 N-cm)
11. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66
aluminum front plate for indoor use only when correctly fitted with the gasket
provided. Installation Category II, Pollution Degree 2.
12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3
mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of
0.125" (3.17 mm) is recommended.
Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)
13. WEIGHT: 4.20 lbs (1.91 Kg)
DH485 TXEN: Transmit enable; open collector, = 15 VDC,
V
OL
= 0.5 V @ 25 mA max.
V
OH
Note: For additional information on the communications or
s
ignal
common and connections to earth ground please see the “Connecting to
Earth Ground” in the section “Installing and Powering the G308.”
Ethernet Ports: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card). The jack shield is
electrically connected to Earth ground.
A secondary ethernet port (with its own Mac ID) is available as an option
on the G308A2 only.
2
DIMENSIONS In inches (mm)
10.32 (262) a b
8.18
(207.8)
c
G308C1 G308A2
a 2.46 (63) 2.9 (73)
b 8.72 (222) 8.96 (228)
c 6.46 (164) 6.77 (172)
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
MODEL G308A2 G308C1
SIZE 8.4-inch 7.5-inch
TYPE TFT TFT
COLORS 32K 32K
PIXELS 640 X 480 640 X 480
BRIGHTNESS 450 cd/m
2
112 cd/m
2
BACKLIGHT TYPE CCFL LED
BACKLIGHT LIFE 50,000 HR TYP. 50,000 HR TYP.
SPECIFICATIONS
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cut-
out diagram and a template are provided. Care should be taken to remove any
loose material from the mounting cut-out to prevent that material from falling
into the operator interface during installation. A gasket is provided to enable
sealing to NEMA 4X/IP66 specification. Install the 14 kep nuts provided and
tighten evenly for uniform gasket compression.
Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92
N-m) may cause damage to the front panel.
The chassis ground is not connected to signal common of the unit.
Maintaining isolation between earth ground and signal common is not required
to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation
between signal common and earth ground care must be taken when connections
are made to the unit. For example, a power supply with isolation between its
signal common and earth ground must be used. Also, plugging in a USB cable
may connect signal common and earth ground.
1
1.
USB’s shield may be connected to earth ground at the host. USB’s shield in
turn may also be connected to signal common.
9.75 (247.7)
9.115 (231.5)
POWE
R
SUPPLY RE
Q
UIREMENTS
requires a 24 VDC power supply rated at 27 W. Your unit may draw considerably
less the rated power depending upon the options being used. As additional
features are used your unit will draw increasing amounts of power. Items that
could cause increases in current are additional communications, optional
communications card, CompactFlash card, and other features programmed
through Crimson.
In any case, it is very important that the power supply is mounted correctly if
the unit is to operate reliably. Please take care to observe the following points:
3.25 (82.6)
10X
Ø
.188 (
Ø
4.8)
7.60
(193)
6.98
(177.3)
–
The power supply must be mounted close to the unit, with usually not
more than 6 feet (1.8 m) of cable between the supply and the operator
interface. Ideally, the shortest length possible should be used.
The wire used to connect the operator interface’s power supply should
be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.
A power supply with an NEC Class 2 or Limited Power Source (LPS)
and SELV rating is to be used. This type of power supply provides
isolation to accessible circuits from hazardous voltage levels generated
by a mains power supply due to single faults. SELV is an acronym for
“safety extra-low voltage.” Safety extra-low voltage circuits shall
exhibit voltages safe to touch both under normal operating conditions
and after a single fault, such as a breakdown of a layer of
b
asic
insulation or after the failure of a single component has occurred.
–
All tolerances ±0.010" (±0.25 mm).
ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
DIVISION 2 WIRING METHODS AS SPECIFIED IN THE NATIONAL
ELECTRICAL CODE, NFPA 70 FOR INSTALLATION WITHIN THE
UNITED STATES, OR AS SPECIFIED IN THE CANADIAN
ELECTRICAL CODE FOR INSTALLATION IN CANADA.
–
CONNECTING TO EARTH GROUND
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must
b
e
connected to an external protective earthing system.
Each G308 has a chassis ground terminal on the back of the unit. Your unit
should be connected to earth ground (protective earth).
Each option card comes with a cable for communications and three
screws for attaching the option card to the G3’s main board.
To install the option card, remove all power and I/O communications
cables from the unit and remove the rear cover. Connect the cable from the
option card to the connector on the main board. Be sure both ends of the
cable are firmly seated into their appropriate connector housings. Use the
three screws provided to mount the option card to the main board as shown
in Figure 1.
Carefully replace the rear cover by reversing the instructions for
removing the rear cover.
TYPICAL EXPANSION CARD INSTALLATION
Figure 1
3
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
INSTALLING
A
N OPTION CARD
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA
IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS.
INSTALLING AND POWERING THE G308
CONFIGURING A G308
The G308 is configured using Crimson software. Crimson is available as a free
download from Red Lion’s website, or it can be purchased on CD. Updates to
Crimson for new features and drivers are posted on the website as they become
available. By configuring the G308 using the latest version of Crimson, you are
assured that your unit has the most up to date feature set. Crimson software can
configure the G308 through the RS232 PGM port, USB port, or CompactFlash.
The USB port is connected using a standard USB cable with a Type B
connector. The driver needed to use the USB port will be installed with Crimson.
If this driver has not been installed, it can be downloaded from the website.
The RS232 PGM port uses a programming cable made by Red Lion to
connect to the DB9 COM port of your computer. If you choose to make your
own cable, use the “G308 Port Pin Out Diagram” for wiring information.
The CompactFlash can be used to program a G3 by placing a configuration
file and firmware on the CompactFlash card. The card is then inserted into the
target G3 and powered. Refer to the Crimson literature for more information on
the proper names and locations of the files.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The G308 unit’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through cable,
but when connecting to another NIC use a crossover cable.
The Ethernet connector contains two LEDs. A yellow LED in the upper right,
and a bi-color green/amber LED in the upper left. The LEDs represent the
following statuses.
The Crimson manual contains additional information on Ethernet
communications.
CABLES AND DRIVERS
Red Lion has a wide range of cables and drivers for use with many different
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “G308 Port Pin Outs” for
wiring information.
ACCESSING THE COMPACTFLASH CARD
VIA USB DEVICE PORT
RS232 PORTS
The G308 has two RS232 ports. The G308A ports are individually isolated,
while the G308C ports are not isolated. There is the PGM port and the COMMS
port. Although only one of these ports can be used for programming, both ports
can be used for communications with a PLC.
The RS232 PGM port can be used for either master or slave protocols with
any G308 configuration.
Examples of RS232 communications could involve another Red Lion product
or a PC. By using a cable with RJ12 ends on it, and a twist in the cable, RS232
communications with another G3 product or the Modular Controller can
b
e
established. Red Lion part numbers for cables with a twist in them are
CBLPROG0
1
, CBLRLC01
2
, or CBLRC02
3
.
1
CBLPROG0 can also be used to communicate with either a PC or an ICM5.
2
DB9 adapter not included, 1 foot long.
3
DB9 adapter not included, 10 feet long.
In order to access data from the CompactFlash card via the USB device port,
a driver must be installed on your computer. This driver is installed with
Crimson and is located in the folder C:\Program Files\Red Lion Controls\
Crimson 2.0\Device\ after Crimson is installed. This may have already
b
een
accomplished if your G308 was configured using the USB port.
Once the driver is installed, connect the G308 to your PC with a USB cable,
and follow the “Mounting the CompactFlash” instructions found in the Crimson
user manual.
G3 RS232 to a PC
G308 PORT PIN OUTS
RS232
RS232
COMMS
PORT
COMMS
PORT
PGM PORT
USB HOST
(G308A only)
PROTECTIVE
EARTH GROUND
ETHERNET
(NIC)
AUXILIARY
ETHERNET
(OPTIONAL)
USB
TYPE B
POWER
CONNECTOR
4
TxA
(PIN
8)
TxB
COMM
TxEN
RxB
TxA
TxB
(PIN
1)
RTS
(PIN
6)
Tx
COMM
COMM
Rx
CTS
(PIN
1)
1
COMMON
2
24V
+
-
20%
3
N/C
RTS
(PIN
6)
Tx
COMM
COMM
Rx
CTS
(PIN
1)
1 2 3 4
RS485
Connections
G3: RJ12 Name PC: DB9 Name
4 COMM 1 DCD
5 Tx 2 Rx
2 Rx 3 Tx
N/C 4 DTR
3 COMM 5 GND
N/C 6 DSR
1 CTS 7 RTS
6 RTS 8 CTS
N/C 9 RI
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
LED COLOR DESCRIPTION
YELLOW solid Link established.
YELLOW flashing Data being transferred.
GREEN 10 BASE-T Communications
AMBER 100 BASE-TX Communications
COMMUNICATING WITH THE G308
G3 to Modula
r
Controlle
r
(CBLRLC05)
ICM5
CONNECTING A G308 OPERATOR
INTERFACE TO AN ICM5
CBLPROG0
ICM5 DIP Switch Settings
DH485 COMMUNICATIONS
The G308’s RS422/485 COMMS port can also be used for Allen Bradley
DH485 communications.
WARNIN
G
: DO NOT use a standard DH485 cable to connect this port to Allen
Bradley equipment. A cable and wiring diagram are available from Red Lion.
Application Dependent
G3 to
A
B SLC 500 (CBLAB003)
RS422/485 COMMS PORT
The G308 has one RS422/485 port. The G308A port is isolated, while the
G308C port is not isolated. This port can be configured to act as either RS422
or RS485.
RS422/485 4-WIRE
CONNECTIONS
RS485 2-WIRE
CONNECTIONS
5V
130K
7
TxB
1
TX
5V
8
TxA
130K
7
130K
2
TxB
1
TX/RX
8
5 TxEN (OC)
TxA
130K
2
(G308A2 ONLY)
5 TxEN (OC)
130K
6 GND
4 RxB
+
-
RX
24VDC
3 RxA
130K
6 GND
Note: All Red Lion devices connect A to A and B to B, except for Paradigm
devices. Refer to www.redlion.net for additional information.
Examples o
f
RS485 2-Wire Connections
G3 to Red Lion RJ11 (CBLRLC00)
DLC, IAMS, ITMS, PAXCDC4C
5
*
ON
9600
BAUD
19200
BAUD
38400
BAUD
57600
BAUD
115200
BAUD
PULL
DOWN
PULL
UP
OFF
4
WIRE/
ON
2
WIRE
OFF
4
WIRE/
ON
2
WIRE
1
2
3
4
5
6
7
8
9
*
*
*
*
*
*
*
*
*
*
120
TERMINATION
10
OFF
422/
ON
485
OFF
422/
ON
485
NC
OFF
DCE/
ON
DTE
OFF
DCE/
ON
DTE
OFF
DTE/
ON
DCE
OFF
DTE/
ON
DCE
1
2
3
4
5
6
7
ON
Connections
G3: RJ45 Name RLC: RJ11 Name
5 TxEN 2 TxEN
6 COMM 3 COMM
1 TxB 5 B-
2 TxA 4 A+
POWER
SUPPLY
A
A
A
A
ISOLATED
F
AUXILIARY
ETHERNET
ISOLATED
E
ETHERNET
HOST B
ISOLATED
D
RS232
PORT B
HOST A
ISOLATED
C
RS232
PORT A
PGM PORT
ISOLATED
B
RS485
PORT A
USB DEVICE
PROGRAMMING
Connections
RJ45: RLC Name RJ45: A-B Name
1 TxB 1 A
2 TxA 2 B
3, 8 RxA - 24V
4, 7 RxB - COMM
5 TxEN 5 TxEN
6 COMM 4 SHIELD
4, 7 TxB - COMM
3, 8 TxA - 24V
Connections
G3 Name Modular Controller Name
1,4 TxB 1,4 TxB
4,1 RxB 4,1 RxB
2,3 TxA 2,3 TxA
3,2 RxA 3,2 RxA
5 TxEN 5 TxEN
6 COMM 6 COMM
7 TxB 7 TxB
8 TxA 8 TxA
CRIMSON SOFTWARE
Crimson software is available as a free download from Red Lion’s website or
it can be purchased on a CD, see “Ordering Information” for part number. The
latest version of the software is always available from the website, and updating
your copy is free.
KEYPAD
The G308 keypad consists of seven keys for on-screen menus.
T
OUCHSCREEN
This operator interface utilizes a resistive analog touchscreen for user input.
The unit will only produce an audible tone (beep) when a touch on an active
touchscreen cell in sensed. The touchscreen is fully functional as soon as the
operator interface is initialized, and can be operated with gloved hands.
DISPLAY
This operator interface uses a liquid crystal display (LCD) for displaying text
and graphics. The backlight can be dimmed for low light conditions.
Display backlights have a limited lifetime. Backlight lifetime is based upon
the amount of time the display is turned on at full intensity. Turning the
backlight off when the display is not in use can extend the lifetime of your
backlight. This can be accomplished through the Crimson software when
configuring your unit.
T
ROUBLESHOOTING YOU
R
G308
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new G308, contact Red Lion’s technical support.
For contact information, refer to the back page of this bulletin for phone and
fax numbers.
BACKLIGHT REPLACEMENT
CCFL Backlight
The G308A backlight is not field replaceable for hazardous
location applications. Unit must be returned to Red Lion
Controls for repair.
The backlight assembly for the G308A only is field replaceable
in non-hazardous locations only. Refer to the instructions
included in the appropriate backlight replacement kit.
EMAIL: techsupport@redlion.net
Web Site: http://www.redlion.net
LED Backlight
The backlight for the G308C is not field replaceable. The unit
must be returned to Red LionControls for repair.
FRONT PANEL LEDS
There are three front panel LEDs. Shown below is the default status of
the LEDs.
1. The operator interface is shipped without a configuration. After
downloading a configuration, if the light remains in the flashing state
continuously, try cycling power. If the LED still continues to flash, try
downloading a configuration again.
2. Do not turn off power to the unit while this light is flickering. The unit
writes data in two minute intervals. Later Microsoft operating systems will
not lock the drive unless they need to write data; Windows 98 may lock
the drive any time it is mounted, thereby interfering with logging. Refer
to “Mounting the CompactFlash” in the Crimson User Manual.
6
LED INDICATION
RED (TOP, LABELED “PWR”)
FLASHING
Unit is in the boot loader, no valid configuration is loaded.
1
STEADY
Unit is powered and running an application.
YELLOW (MIDDLE)
OFF No CompactFlash card is present.
STEADY Valid CompactFlash card present.
FLASHING
RAPIDLY
CompactFlash card being checked.
FLICKERING
Unit is writing to the CompactFlash, either because it is storing
data, or because the PC connected via the USB port has
locked the drive.
2
FLASHING
SLOWLY
Incorrectly formatted CompactFlash card present.
GREEN (BOTTOM)
FLASHING A tag is in an alarm state.
STEADY Valid configuration is loaded and there are no alarms present.
SOFTWARE/UNIT OPERATION
BATTERY & TIME KEEPING
G308C1
A battery is used to keep time when the unit is without power. Typical
accuracy of the G308 time keeping is less than one minute per month drift. The
battery of a G308 unit does not affect the unit’s memory, all configurations and
data is stored in non-volatile memory.
CAUTION: RISK OF ELECTRIC SHOCK
The inverter board of the G308A supplies the high voltage to
operate the backlight. Touching the inverter board may result in
injury to personnel.
BATTER
Y
CAUTION: The circuit board contains static sensitive
components. Before handling the operator interface without
the rear cover attached, discharge static charges from your
body by touching a grounded bare metal object. Ideally,
handle the operator interface at a static controlled clean
workstation. Also, do not touch the surface areas of the
circuit board. Dirt, oil, or other contaminants may adversely
affect circuit operation.
To change the battery of a G308, remove power, cabling, and then the rear
cover of the unit. To remove the cover, remove the five screws designated by the
arrows on the rear of the unit. Then, by lifting the top side, hinge the cover, thus
providing clearance for the connectors on the bottom side of the PCB as shown
in the illustration below. Install in the reverse manner.
Remove the old battery* from the holder and replace with the new battery.
Replace the rear cover, cables, and re-apply power. Using Crimson or the unit’s
keypad, enter the correct time and date.
G308A2
BATTERY
* Please note that the old battery must be disposed of in a manner that
complies with your local waste regulations. Also, the battery must not be
disposed of in fire, or in a manner whereby it may be damaged and its contents
come into contact with human skin.
The battery used by the G308 is a lithium type CR2025.
7
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING - EXPLOSION HAZARD - THE AREA MUST BE
KNOWN TO BE NON-HAZARDOUS BEFORE SERVICING/
REPLACING THE UNIT AND BEFORE INSTALLING OR
REMOVING I/O WIRING AND BATTERY.
OPTIONAL COMMUNICATION CARD
Red Lion offers optional communication cards for fieldbus communications.
These communication cards will allow your G308 to communicate with many
of the popular fieldbus protocols.
Red Lion is also offering a communications card for additional RS232 and
RS422/485 communications. Visit Red Lion’s website for information and
availability of these cards.
COMPACTFLASH SOCKET
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes and formatted to a maximum of
2 Gbytes (see Note box below) with the G308’s CompactFlash socket. Cards
are available at most computer and office supply retailers.
CompactFlash can be used for configuration transfers, larger configurations,
data logging, and trending.
CUSTOM LOGO
Each G3 operator interface has an embossed area containing the Red Lion
logo. Red Lion can provide custom logos to apply to this area. Contact your
distributor for additional information and pricing.
.51(13)
Note: Do not remove or insert
the CompactFlash card while
power is applied. Refer to
“Front Panel LEDs.”
CompactFlash‐
InsertFaceUp
FRONT OVERLAY
1.65(42)
Information stored on a CompactFlash card by a G308 can be read by a card
reader attached to a PC. This information is stored in IBM (Windows
®
) PC
compatible FAT16 file format.
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two
years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions.
The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The
Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the
products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and
expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based
upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors
are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety Act (P.L.
92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L. 93-637), as now in effect or
as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein.
The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.
NOTE
For reliable operation of this and other Red Lion products, one of the
following brands of CompactFlash card must be used...
SimpleTech SMART
®
Modular
SanDisk
®
Silicon Systems
Not all of the above manufacturers offer CompactFlash cards recognized to
UL standards, which may be required for your application.
Although RLC products limit use of CompactFlash card memory to 2 GB,
cards with a larger capacity can be used. They MUST be formatted to 2
GB and use the FAT 16 file system. It is recommended to format the CF
card using the format utility from within Crimson.
OPTIONAL FEATURES AND
A
CCESSORIES
Bulletin No. G310CRS2-C
Drawing No. LP0809
Released 05/12
MODEL G310C2/R2/S2 - 10.4" COLOR TOUCHSCREEN
CONFIGURED USING CRIMSON
®
SOFTWARE (VERSION 2.0 OR
LATER)
UP TO 5 RS-232/422/485 COMMUNICATIONS PORTS
(2 RS-232 AND 1 RS-422/485 ON BOARD, 1 RS-232 AND 1 RS-422/485
ON OPTIONAL COMMUNICATIONS CARD)
10 BASE T/100 BASE-TX ETHERNET PORT TO NETWORK UNITS
AND HOST WEB PAGES (2
ND
ETHERNET PORT OPTIONAL)
USB PORT TO DOWNLOAD THE UNIT’S CONFIGURATION FROM A
PC OR FOR DATA TRANSFERS TO A PC
UNIT’S CONFIGURATION IS STORED IN NON-VOLATILE MEMORY
(32MBYTE FLASH)
COMPACTFLASH
®
SOCKET TO INCREASE MEMORY CAPACITY
10.4-INCH TFT 32K VGA 640X480 PIXEL LCD OR SVGA 800X600 LCD
OUTDOOR UNIT WITH UV RATED OVERLAY AVAILABLE
8-BUTTON KEYPAD FOR ON-SCREEN MENUS
THREE FRONT PANEL LEDS
POWER UNIT FROM 24VDC ±20% SUPPLY
RESISTIVE ANALOG TOUCHSCREEN
C
U
R
L US LLIISSTTEEDD
Class I, Division 2, Groups A, B, C, and D
FOR USE IN HAZARDOUS LOCATIONS:
43NH
PROCESS CONTROL EQUIPMENT
GENERAL DESCRIPTION
The G310 Operator Interface Terminal combines unique capabilities normally
expected from high-end units with a very affordable price. It is built around a
high performance core with integrated functionality. This core allows the G310
to perform many of the normal features of the Paradigm range of Operator
Interfaces while improving and adding new features.
The G310 is able to communicate with many different types of hardware using
high-speed RS232/422/485 communications ports and Ethernet 10 Base T/100
Base-TX communications. In addition, the G310 features USB for fast downloads
of configuration files and access to trending and data logging. A CompactFlash
socket is provided so that Flash cards can be used to collect your trending and data
logging information as well as to store larger configuration files.
In addition to accessing and controlling of external resources, the G310
allows a user to easily view and enter information. Users can enter data through
the touchscreen or front panel 8-button keypad.
CONTENTS OF PACKAGE
- G310 Operator Interface.
- Panel Gasket.
- This hardware bulletin.
- Template for panel cutout.
- Hardware packet for mounting unit into panel.
- Terminal block for connecting power.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.
The protective conductor terminal is bonded to conductive
ORDERING INFORMATION
1
Contact your Red Lion distributor or visit our website for complete selection.
2
Use this part number to purchase Crimson on CD with a printed manual, USB
cable, and RS-232 cable. Otherwise, download for free from www.redlion.net.
3
Antenna (G3QANT00) is NOT included with the card. Must be purchased
separately if needed.
4
Red Lion offers RJ modular jack adapters. Refer to the DR literature for complete
details.
5
Battery type is lithium coin type CR2025
6
Industrial grade two million write cycles. SMART Modular Technologies model
SG9CF (UL Listed Directory Category NWGQ).
7
For use in non-hazardous locations only.
8
LED backlight is not field replaceable.
parts of the equipment for safety purposes and must
b
e
connected to an external protective earthing system.
WARNING - EXPLOSION HAZARD - SUBSTITUTION
OF ANY COMPONENT MAY IMPAIR SUITABILITY
FOR CLASS I, DIVISION 2
CompactFlash is a registered trademark of CompactFlash Association.
1
CAUTION: Risk Of Danger. CAUTION: Risk of electric shock.
Read complete instructions prior to
installation and operation of the unit.
MODEL NO. DESCRIPTION PART NUMBER
G310
10.4" TFT VGA Display Operator Interface (indoor),
USB Host, Isolated Comms
G310C210
10.4" TFT VGA Display Operator Interface (indoor),
Dual Ethernet, USB Host, Isolated Comms
G310C230
10.4" TFT SVGA Display Operator Interface (indoor),
USB Host, Isolated Comms
G310R210
10.4" TFT SVGA Display Operator Interface (indoor),
Dual Ethernet, USB Host, Isolated Comms
G310R230
10.4" TFT VGA Display Operator Interface (indoor or
outdoor), Glossy Finish, USB Host, Isolated Comms
8
G310S210
10.4" TFT VGA Display Operator Interface (indoor or
outdoor), Glossy Finish, Dual Ethernet, USB Host,
Isolated Comms
8
G310S230
G3CF CompactFlash Card
6
G3CFxxxx
G3RS RS 232/485 Optional Communication Card G3RS0000
G3CN CANopen Optional Communication Card G3CN0000
G3DN DeviceNet Optional Communication Card G3DN0000
G3GSM GSM/GPRS Modem Option Card
3
G3GSM000
G3PBDP Profibus DP Optional Communication Card G3PBDP00
SFCRM Crimson
2
SFCRM
CBL
RS-232 Programming Cable CBLPROG0
USB Cable CBLUSB00
Communications Cables
1
CBLxxxxx
DR DIN Rail Mountable Adapter Products
4
DRxxxxxx
Replacement Battery
5
BNL20000
G310C Backlight Replacement
7
G3BR10C1
G3FILM Protective Films G3FILM10
1. POWER REQUIREMENTS: +24 VDC ±20% @ 30 W maximum.
Must use a Class 2 circuit according to National Electrical Code (NEC),
NFPA-70 or Canadian Electrical Code (CEC), Part I, C22.1 or a Limited
Power Supply (LPS) according to IEC 60950-1 or Limited-energy circuit
according to IEC 61010-1.
Power connection via removable three position terminal block.
Note:
1. The G310’s circuit common is not connected to the enclosure of the
unit. See “Connecting to Earth Ground” in the section “Installing and
Powering the G310.”
2. BATTERY: Lithium coin cell CR2025. Typical lifetime of 10 years.
3. LCD MODULE DISPLAYS:
Operating and Storage Humidity: 80% maximum relative humidity (non-
condensing) from 0 to 50°C.
Vibration according to IEC 68-2-6: Operational 5 to 150 Hz, in X, Y, Z
direction for 1.5 hours, 2 g.
Shock according to IEC 68-2-27: Operational 35 g, 11 msec in 3 directions.
Altitude: Up to 2000 meters.
9. CERTIFICATIONS AND COMPLIANCES:
SAFETY
UL Listed, File #E245515, UL61010-1, ANSI/ISA 12.12.01-2007, CAN/CSA
C22.2 No. 61010.1, CSA C22.2 No. 213-M1987 and File #E179259,
UL61010-1, CAN/CSA C22.2 No.61010-1
LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards
Type 4X Enclosure rating (Face only), UL50
IECEE CB Scheme Test Report #E179259-A1-CB-3
Issued by Underwriters Laboratories Inc.
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
IP66 Enclosure rating (Face only), IEC 529
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: 2006: Electrical Equipment for
Measurement, Control and Laboratory use.
Immunity to Industrial Locations:
* Lifetime at room temperature. Refer to “Display” in the “Software/Unit
Operation” section.
4. 8-KEY KEYPAD: for on-screen menus.
5. TOUCHSCREEN: Resistive analog
6. MEMORY:
On Board User Memory: 32 Mbyte of onboard non-volatile Flash memory.
Electrostatic discharge EN 61000-4-2 Criterion A
4kV contact discharge
8kV air discharge
Criterion A
10V/m (80 MHz to 1 GHz)
3 V/m (1.4 GHz to 2 GHz)
1 V/m (2 GHz to 2.7 GHz)
Criterion B
Electromagnetic RF fields EN 61000-4-3
Memory Card: CompactFlash Type
CompactFlash cards.
7. COMMUNICATIONS:
II slot for Type I and Type II
Fast transients (burst) EN 61000-4-4
USB Port: Adheres to USB 2.0 specification full speed only via Type B
connection.
power 2kV
I/O signal 1kV
EN 61000-4-5 Criterion B
power 1 kV L to L, 2 kV L to G
signal 1 kV
Surge
RF conducted interference EN 61000-4-6
Criterion A
3 Vrms
Criterion A
30 A/m
USB Host Ports: Comply with Universal Serial Bus Specification Rev 2.0.
Support data transfers at full-speed. Hardware over current protected (0.5
A max per port).
Serial Ports: Ports are individually isolated. Format and Baud Rates for each
port are individually software programmable up to 115,200 baud.
PGM Port: RS232 port via RJ12.
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12.
Power freq. magnetic field EN 61000-4-8
Emissions:
Emissions
Notes:
EN55011 Class A
1. Criterion A: Normal operation within specified limits.
2. Criterion B: Temporary loss of performance from which the unit self-
recovers.
10. CONNECTIONS: Compression cage-clamp terminal block.
Wire Gage: 12-30 AWG copper wire
Torque: 5-7 inch-pounds (56-79 N-cm)
11. CONSTRUCTION: Steel rear metal enclosure with NEMA 4X/IP66
aluminum front plate when correctly fitted with the gasket provided.
Installation Category II, Pollution Degree 2.
12. MOUNTING REQUIREMENTS: Maximum panel thickness is 0.25" (6.3
mm). For NEMA 4X/IP66 sealing, a steel panel with a minimum thickness of
0.125" (3.17 mm) is recommended.
Maximum Mounting Stud Torque: 17 inch-pounds (1.92 N-m)
13. WEIGHT: 5.44 lbs (2.47 Kg)
DH485 TXEN: Transmit enable; open collector, = 15 VDC,
V
OL
= 0.5 V @ 25 mA max.
V
OH
Note: For additional information on the communications or
s
ignal
common and connections to earth ground please see the “Connecting to
Earth Ground” in the section “Installing and Powering the G310.”
Ethernet Ports: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card). The jack shield is
electrically connected to Earth ground.
A secondary ethernet port (with its own Mac ID) is available as an option.
8. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -20 to 70°C
2
DIMENSIONS In inches (mm)
2.45
(62)
9
(2 5
.4)
11
.
25
(285
.
8)
8.
2
(209
12
.
83
(325
.
8)
.
50
4
1.3)
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
MODEL G310C2 G310R2 G310S2
SIZE 10.4-inch 10.4-inch 10.4-inch
TYPE TFT TFT TFT
COLORS 32K 32K 32K
PIXELS 640 X 480 800 X 600 640 X 480
BRIGHTNESS 450 cd/m
2
400 cd/m
2
1000 cd/m
2
BACKLIGHT LIFETIME * 50,000 HR typ. 40,000 HR typ. 50,000 HR typ.
BACKLIGHT TYPE CCFL CCFL LED
SPECIFICATIONS
MOUNTING INSTRUCTIONS
This operator interface is designed for through-panel mounting. A panel cut-
out diagram and a template are provided. Care should be taken to remove any
loose material from the mounting cut-out to prevent that material from falling
into the operator interface during installation. A gasket is provided to enable
sealing to NEMA 4X/IP66 specification. Install the 14 kep nuts provided and
tighten evenly for uniform gasket compression.
Note: Tightening the kep nuts beyond a maximum of 17 inch-pounds (1.92
N-m) may cause damage to the front panel.
The chassis ground is not connected to signal common of the unit.
Maintaining isolation between earth ground and signal common is not required
to operate your unit. But, other equipment connected to this unit may require
isolation between signal common and earth ground. To maintain isolation
between signal common and earth ground care must be taken when connections
are made to the unit. For example, a power supply with isolation between its
signal common and earth ground must be used. Also, plugging in a USB cable
may connect signal common and earth ground.
1
1. USB’s shield may be connected to earth ground at the host. USB’s shield
in turn may also be connected to signal common.
12.25 (311.2)
11.725
(297.8)
POWE
R
SUPPLY RE
Q
UIREMENTS
considerably less than the rated power depending upon the options being used.
As additional features are used your unit will draw increasing amounts of power.
Items that could cause increases in current are additional communications,
optional communications card, CompactFlash card, and other features
programmed through Crimson.
6.125
(155.6)
14X
.188 (
4.8)
8.40
(213.4)
2.975
(75.6)
the unit is to operate reliably. Please take care to observe the following points:
8.925
(226.7)
more than 6 feet (1.8 m) of cable between the supply and the operator
interface. Ideally, the shortest length possible should be used.
The wire used to connect the operator interface’s power supply should
be at least 22-gage wire. If a longer cable run is used, a heavier gage
wire should be used. The routing of the cable should be kept away from
large contactors, inverters, and other devices which may generate
significant electrical noise.
A power supply with an NEC Class 2 or Limited Power Source (LPS)
and SELV rating is to be used. This type of power supply provides
isolation to accessible circuits from hazardous voltage levels generated
by a mains power supply due to single faults. SELV is an acronym for
“safety extra-low voltage.” Safety extra-low voltage circuits shall
exhibit voltages safe to touch both under normal operating conditions
and after a single fault, such as a breakdown of a layer of
b
asic
insulation or after the failure of a single component has occurred.
–
All tolerances ±0.010" (±0.25 mm).
–
ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
DIVISION 2 WIRING METHODS AS SPECIFIED IN THE NATIONAL
ELECTRICAL CODE, NFPA 70 FOR INSTALLATION WITHIN THE
UNITED STATES, OR AS SPECIFIED IN THE CANADIAN
ELECTRICAL CODE FOR INSTALLATION IN CANADA.
CONNECTING TO EARTH GROUND
The protective conductor terminal is bonded to conductive
parts of the equipment for safety purposes and must
b
e
connected to an external protective earthing system.
Each G310 has a chassis ground terminal on the back of the unit. Your unit
should be connected to earth ground (protective earth).
Each option card comes with a cable for communications and three
screws for attaching the option card to the G3’s main board.
To install the option card, remove all power and I/O communications
cables from the unit and remove the rear cover. Connect the cable from the
option card to the connector on the main board. Be sure both ends of the
cable are firmly seated into their appropriate connector housings. Use the
three screws provided to mount the option card to the main board as shown
in Figure 1.
Carefully replace the rear cover by reversing the instructions for
removing the rear cover.
TYPICAL EXPANSIONCARD INSTALLATION
Figure 1
3
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED
AND THE AREA IS KNOWN TO BE NON-HAZARDOUS.
INSTALLING
A
N OPTION CARD
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA
IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS.
INSTALLING AND POWERING THE G310
CONFIGURING A G310
The G310 is configured using Crimson software. Crimson is available as a free
download from Red Lion’s website, or it can be purchased on CD. Updates to
Crimson for new features and drivers are posted on the website as they become
available. By configuring the G310 using the latest version of Crimson, you are
assured that your unit has the most up to date feature set. Crimson software can
configure the G310 through the RS232 PGM port, USB port, or CompactFlash.
The USB port is connected using a standard USB cable with a Type B
connector. The driver needed to use the USB port will be installed with Crimson.
If this driver has not been installed, it can be downloaded from the website.
The RS232 PGM port uses a programming cable made by Red Lion to
connect to the DB9 COM port of your computer. If you choose to make your
own cable, use the “G310 Port Pin Out Diagram” for wiring information.
The CompactFlash can be used to program a G3 by placing a configuration
file and firmware on the CompactFlash card. The card is then inserted into the
target G3 and powered. Refer to the Crimson literature for more information on
the proper names and locations of the files.
CABLES AND DRIVERS
Red Lion has a wide range of cables and drivers for use with many different
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “G310 Port Pin Outs” for
wiring information.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The G310 unit’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through cable,
but when connecting to another NIC use a crossover cable.
ACCESSING THE COMPACTFLASH CARD
VIA USB DEVICE PORT
In order to access data from the CompactFlash card via the USB device port,
a driver must be installed on your computer. This driver is installed with
Crimson and is located in the folder C:\Program Files\Red Lion Controls\
Crimson 2.0\Device\ after Crimson is installed. This may have already
b
een
accomplished if your G310 was configured using the USB port.
Once the driver is installed, connect the G310 to your PC with a USB cable,
and follow the “Mounting the CompactFlash” instructions found in the Crimson
user manual.
The Ethernet connector contains two LEDs. A yellow LED in the upper right,
and a bi-color green/amber LED in the upper left. The LEDs represent the
following statuses.
The Crimson manual contains additional information on Ethernet
communications.
RS232 PORTS
The G310 has two individually isolated RS232 ports. There is the PGM port
and the COMMS port. Although only one of these ports can be used for
programming, both ports can be used for communications with a PLC.
The RS232 PGM port can be used for either master or slave protocols with
any G310 configuration.
4
TxA
(PIN
8)
TxB
COMM
TxEN
RxB
RxA
TxA
TxB
(PIN
1)
RTS
(PIN
6)
Tx
COMM
COMM
Rx
CTS
(PIN
1)
1
COMMON
2
24V
+
20%
-
3
N/C
RTS
(PIN
6)
Tx
COMM
COMM
Rx
CTS
(PIN
1)
G310 PORT PIN OUTS
RS232 RS232
COMMS COMMS PGM PORT USB HOST
PROTECTIVE
PORT PORT
EARTH GROUND
ETHERNET AUXILIARY USB
(NIC)
ETHERNET TYPE B
(OPTIONAL)
POWER
CONNECTOR
1 2 3 4
RS485
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
LED COLOR DESCRIPTION
YELLOW solid Link established.
YELLOW flashing Data being transferred.
GREEN 10 BASE-T Communications
AMBER 100 BASE-TX Communications
COMMUNICATING WITH THE G310
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
/
