DreamLine SHDR-22487200-01 Installation guide

Type
Installation guide

This manual is also suitable for

MODEL #s
SHDR-22427200-##
SHDR-22487200-##
SHDR-22607200-##
##=finish
-01- Chrome
-04 - Brushed Nickel
FLEX 42”x 72“/ 48”x 72“/ 60”x 72”
SHOWER DOOR INSTALLATION INSTRUCTIONS
IMPORTANT
DreamLine
®
reserves the right to alter, modify or redesign products at any time without prior notice.
For the latest up-to-date technical drawings, manuals, warranty information or additional details please refer
to your model’s web page on DreamLine.com
For more information about DreamLine
®
Shower Doors & Tub Doors please visit DreamLine.com
Right hand door installation shown
Please review this entire manual before starting the installation
FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Preparation
1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece
count with your packing slip. After opening all boxes and packages read this introduction carefully.
Check that all of the needed parts are included in the package by checking off the components on
the “Detailed Diagram of Shower Door Components”. If the unit has been damaged, has a finishing
defect, or has missing parts, please contact our customer support department within 3 business
days of the delivery date. Please note that DreamLine
®
will not replace any damaged products
or missing parts free of charge after 3 business days or if the product has been installed.
Contact DreamLine
®
if you have any questions, and please provide an order number, job name or
other proof of purchase to help to identify the original order.
2. Please note that you should consult your local building codes with questions on installation
compliance standards. Building and plumbing codes may vary by location, and DreamLine
®
is
not responsible for code compliance standards for your project and will not accept any
returns.
3. If this unit is going to be installed in a new construction, please install all of the required plumbing
and drainage before installing the shower. Use a competent and licensed (if required by local code)
plumber for all plumbing installation
4. Please make sure that prior to beginning the installation, the surfaces are leveled and solid and
will be able to support the total weight of the unit. Also make sure the walls are at right angles.
Irregular installation surface level, radius corners or improper angle of side walls will result in serious
problems for your installation. Please, note that some adjustments and drilling might be necessary
during the installation process.
5. Please protect all primary surfaces of the product during installation. Never set your glass down
directly onto a tile floor. Leave corner protectors in place until necessary to remove them. Always
use a piece of wood or cardboard to protect the bottom edge and corners of the glass prior to and
during installation.
6. This unit must be installed upon a finished threshold and against finished walls.
7. This model has 4” of total width adjustment: including 1/2” of adjustment per wall profile for
out-of-plumb wall conditions plus 3” of overall width adjustment with the expanding top and
bottom rails. Be sure that you have ordered the correct model size to fit your finished opening.
8. This model requires a minimum 1-3/8” of flat threshold space for installation.
9. Professional installation recommended.
NOTE: This door is reversible for right or left-hand door installation. See step #4 for details.
The right-hand door installation is shown as an example throughout this manual.
NOTE: DO NOT install the handle onto the door glass until instructed to do so.
DO NOT attempt to lift the glass using the handle. This could result in damage to
the glass and/or serious personal injury. Always use an assistant or a professional
grade glass suction cup when handling heavy glass.
2FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
!
Tools
NOTE: Unpack your unit carefully and inspect it. Lay it out and identify all parts using the detailed
diagram and packing list in this manual as a reference. Before discarding the carton, check for small
hardware bags that may have fallen to the bottom of the box. If any parts are damaged or missing,
please contact DreamLine
®
for replacement. The shipping boxes may contain extra parts not used in
your model configuration.
NOTE: Retain these installation instructions for future reference.
3FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Tape
Phillips
Caulk
(Ø=1/8")
(3mm)
Measure
Drill bit
Drill
Pencil
Level
Drill bit
Power
Screwdriver
(Ø=5/16")
(8mm)
Hammer
W
Top
Middle
Bottom
Razor Knife
Tip: Measure the finished opening before
proceeding with the installation to be sure
that the correct model size has been
ordered.
Tip: Prior to installation, cover the
shower/tub drain with tape to prevent
losing screws or small parts.
Tip: Set screw gun clutch to low setting
when installing screws and bolts to
prevent stripping the heads.
Parts Diagram
4FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
3
4
5
1
2
6
13
7
8
15
12
16
17
1
14
15
Parts List
5FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
#
Item Qty
1 Wall profile 2PCS
2 Panel Glass assenbly
3 Wall anchor
4
5
6 Decorative cap and washer
7 Flanged anti-water strip
2PCS
#
Item Qty
8 Bottom anti-water strip 1PC
13
Magnetic Strike Profile
14
Handle
1PC
15
1set
16
Top & Bottom pivot Rail
17
Door Glass
1PC
4PCS
ST4.2×10 Round head screw
8PCS
ST4.2×40 Truss head screw
8PCS
8PCS
8PCS
12
1PC
ST4.2×25 Round head screw
Top & Bottom pivot Hdwe
2PCS
2PCS
6FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Alluminum wall profile
Stationary panel glass assembly
Expandable rail
Door Glass
Alluminum wall profile
Expandable rail
Right hand door installation shown
Handle
panel
door
Installation steps
7FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 1
top
bottom
outside
inside
pivot
hole
insert
this end
pivot
hole
Right hand door installation shown
pivot
hole
1. Insert the Top & Bottom Pivot Rails (#15) into the expandable rails of the Stationary panel
assembly (#02). Insert the end that is closest to the pivot hole. (Fig 1)
8FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 2
TIP: Apply some wax or dish soap to the screws to make
assembly easier and to prevent stripping the screws.
inside
!
2. Attach the Magnetic Strike profile (#12) to
the Top & Bottom pivot rails (#15) using four
of the ST4.2 x 25 Round head screws (#14).
(Fig 2)
9FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 4
Fig 3
inside
Right hand door installation
Left hand door installation
inside
panel
panel
door
door
inside
3. Slide both of the the Wall profiles (#01) over
the frame assembly. Be sure that the flanges on the
Wall profiles (#01) face in towards the shower.
(Fig 3)
4. At this point, the entire assembly can be flipped
for either left or right hand door installation.
However, the flanges on the wall profiles must face
into the shower. (Fig 4)
10FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 5
Fig 6
Right hand door installation shown
1
2
5. Check the threshold of the finished opening
to make sure that it is level. (This model does not
allow for out-of-level adjustment) (Fig 5)
6. Place the assembly onto the threshold at the
desired location and extend the expandable Top &
Bottom pivot rails (#15) evenly. (Fig 6)
11FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 7
Fig 8
inside
inside
the door opening
must be square
7. The opening for the door glass must be square.
Measure the top and bottom of the door opening and
adjust the Expandable rails as necessary.
Push the Wall profiles (#01) tight to the walls to
compensate for up to 1/2” out-of-plumb per wall.
(Fig 7)
8. Check that the frame assembly is plumb
on the wall and even across the threshold.
Mark the position of the Wall Profiles (#01)
on the wall and mark the holes for drilling
through the pre-drilled holes in the wall
profile flanges. Make sure that the Wall
Profiles (#01) are tight to the threshold.
(Fig 8)
12FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 9
Fig 10
1
2
Ø5/16”
(8mm)
3
4
Ø5/16”
(8mm)
3
1
2
9. Move the frame assembly aside and remove the
Wall Profiles (#01).
Drill the holes into the walls using a Ø5/16” (8mm)
drill bit and insert the Wall anchors (#03). (Fig 9)
10. Apply a bead of silicone to the back of the Wall
profiles (#01) and the screw holes where the Wall
profiles (#01) will be installed. Attach the Wall
profiles (#01) to the wall using the ST4.2 x 40 Truss
Head screws (#05). Repeat this process for the
opposite wall profile. (Fig 10)
13FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 11
Fig 12
1
2
3
11. Place the assembly back onto the threshold and into
the the panel-side Wall Profile (#01) first. (Fig 11)
12. Extend the Expandable Rails evenly so
that the Magnetic Strike profile (#12) goes
into the opposite Wall Profile (#01) on the
door-side of the opening. (Fig 12)
14FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 13
Fig 14
inside
outside
!
the door opening
must be square
13. Check and adjust the door opening for
square and make certain that the entire
assembly is tight to the threshold. (Fig 13)
14. Install the Top & Bottom pivot hardware
(#16) into the pivot holes of the Top &
Bottom pivot rails (#15).
Note: The pivots are packaged as a pair. Install
the pivots so that the door will swing out.
(bolts face inside the shower) (Fig 14)
NOTE: DO NOT install the handle onto the door
glass until instructed. DO NOT attempt to lift the
glass using the handle. This could result in
damage to the glass and/or serious personal
injury. Always use an assistant or a professional
grade glass suction cup when handling heavy
glass.
15FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 15
1
2
3 4
Right hand door installation shown
15. Carefully install the Door Glass (#17) onto
the Top & Bottom Pivot hardware (#16).
Make certain that all gaskets are in place to
protect the glass. Cover the bolt with the
decorative cap. (Fig 15)
Note: Make sure that the magnet edge
of the door glass faces into the shower.
16FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 16
Fig 17
outside
Right hand door installation shown
door
door
16. Trim the Bottom anti-water strip (#08) to fit on both
sides of the pivot and attach both pieces to the bottom of the
door glass.
Measure from the hinge side of the Door Glass (#17) to the
bottom pivot. Trim a piece off of the Bottom anti-water strip
(#08) and attach it to the bottom of the Door Glass (#17).
(Fig 16)
17. Attach the Handle (#13) to the door glass.
(Fig 17)
NOTE: Measure to the edge of the door
and notch the Bottom anti-water strip
(#08) with a razor knife to fit around the
magnet strip, leaving the bottom deflector
intact.
!
17FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 18
inside
panel
outside
Right hand door installation shown
panel
18. Attach the Flanged Anti-water strip (#07) to the vertical edge of the Stationary panel glass (#02)
with the flange facing into the shower. (Fig 18)
18FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
Fig 21
Fig 22
inside
Ø1/8”
(3mm)
Ø1/8”
(3mm)
ST4.2x10 &
washer
Decorative cap
1
2
3
4
5
6
Ø1/8”
(3mm)
Ø1/8”
(3mm)
1 2
3
4
5
6
ST4.2x10 &
washer
Decorative cap
insideinside
Right hand door installation shown
overhead view
door
panel
inside
inside
inside
inside
inside
21. Once all adjustments have been made, drill pilot
holes from inside of the shower into the Top & Bottom
Pivot Rails (#15) through the predrilled holes using an
Ø1/8” drill bit.
Note:
Do not drill the rails throughout, only through the first
layer.
Secure the Expanding rails using the Round head
screws ST4.2×10 (#04) and the raised white washers.
Cover the exposed screw heads and washers with the
Decorative caps (#06). (Fig 21)
22. Make any final adjustments to the Door assembly
within the Wall profiles (#01). Make sure that the entire
assembly sits tight down onto the threshold.
From inside the shower, drill holes into the Wall profiles
(#01) near the center at the top and bottom of the profile
using an Ø 1/8” drill bit. (Fig 22.1 and 22.2)
Note: Do not drill the profiles throughout, only through
the first layer.
Secure the Door assembly to the Wall profiles (#01) using
the Round head screws ST4.2×10 (#04) and the raised
white washers.
Cover the exposed screw heads and washers with the
Decorative caps (#06). Repeat this step on the strike side
wall profile as well. (Fig 22)
19FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
24
Hours
Fig 23
Right hand door installation shown
23. Apply a good quality mildew-resitant silicone around the interior perimeter along both walls
and the threshold. (Fig 23)
!
Allow 24 hours for the silicone to cure before using the shower.
Product Maintenance
BASES and BACKWALLS: To ensure long-lasting life for your acrylic back walls, wipe them off
after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream
based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal
brushes or scrapers that could scratch or dull the surface.
GLASS: To ensure long-lasting life for your glass shower products, wipe them off after each use
with a soft cloth. Rinse and wipe off the glass using either a soft cloth or a squeegee to prevent
soap buildup and water spots (Hard water can etch the surface of the glass over time if left to
dry). To prevent scratching the surface: never use abrasive cleaners or cleaning products that
contain scouring agents. Never use bristle brushes or abrasive sponges that may scratch the
surface.
HARDWARE: To ensure a long-lasting finish, wipe off the metal parts after each use with a soft
cloth. Do not use abrasive cleaners or cleaning products containing ammonia, bleach or acid. If
accidentally used, rinse the surface as soon as possible to prevent damage to the finish (peeling
or corrosion). After cleaning the polished finishes, rinse thoroughly and wipe dry with soft cloth.
Clean stainless steel surfaces at least once a week. When applying stainless steel cleaner or
polish to stainless steel hardware, work with (not across) the grain. Never use an abrasive
sponge or cloth, steel wool or wired brush as these may permanently scratch the surfaces.
NOTE: To maximize the life of your door, it is important to regularly inspect
the glass and all hardware for misalignment, proper attachment, and/or
damage. Contact DreamLine
®
with any questions or concerns.
DreamLine
®
shower doors and enclosures are designed not to leak when
installed properly and the flow of water is not pointed directly at the pivots
or vinyl seals.
20FLEX 42x72 / 48x72 / 60x72 manual Ver 1 Rev 2 01/2018
©2018 DreamLine. All Rights Reserved
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DreamLine SHDR-22487200-01 Installation guide

Type
Installation guide
This manual is also suitable for

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