Wacker Neuson SW21 (S05-3) User manual

Type
User manual
Operator’s Manual
Skid Steer Loader
Compact Track Loader
SW16 / SW17 / SW20 / SW21 / SW24 / SW28 / SW32
ST28 / ST31 / ST35 / ST40 / ST45 / ST50
Type SSL / CTL
Document 5100026248
Date 0819
Revision 06
Language
EN
This Operator's Manual include
the AEM Safety Manual
5100026248
Copyright notice
© Copyright 2019 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
wc_tx004644en.fm 3
CALIFORNIA Proposition 65 Warning
WARNING
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING
Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, and other reproductive harm.
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
â–º Always start and operate the engine in a well-ventilated area.
â–º If in an enclosed area, vent the exhaust to the outside.
â–º Do not modify or tamper with the exhaust system.
â–º Do not idle the engine except as necessary.
For more information go to www.P65warning.ca.gov/diesel.
WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.
WARNING
Batteries, battery posts, terminals and related accessories contain lead and lead
compounds, and other chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
4 wc_tx004644en.fm
Notes
wc_bo5100026248_06TOC.fm 5
Table of Contents
1 Foreword
1.1 Operator’s Manual ............................................................................................................................. 15
Information on this Operator’s Manual .........................................................................................15
Machine reference information ..................................................................................................... 15
Machine documentation ............................................................................................................... 16
Expectations for information in this manual ................................................................................. 16
CALIFORNIA Proposition 65 Warning ......................................................................................... 16
Laws pertaining to spark arresters ............................................................................................... 16
Manufacturer’s approval ............................................................................................................... 17
Right/left/front/rear ....................................................................................................................... 17
1.2 Machine overview ............................................................................................................................. 18
2 Safety Information
2.1 Warning Symbols Found in This Manual .......................................................................................... 20
2.2 Machine Description and Intended Use ............................................................................................ 21
Description ................................................................................................................................... 21
Intended use ................................................................................................................................ 21
2.3 Safety Guidelines for Operating the Machine ................................................................................... 23
2.4 Safety Guidelines for Attachments .................................................................................................... 30
2.5 Transport and Towing ....................................................................................................................... 31
2.6 Safety Guidelines for Maintenance ................................................................................................... 32
2.7 Special Hazards ................................................................................................................................ 35
2.8 Safety Guidelines When Using Internal Combustion Engines .......................................................... 38
2.9 Disposal ............................................................................................................................................ 38
3 Labels
3.1 Machine Identification ....................................................................................................................... 40
Type labels ................................................................................................................................... 40
3.2 Warning Labels—Machine ................................................................................................................ 42
Machine label meanings .............................................................................................................. 43
3.3 Warning Labels—Cab ....................................................................................................................... 54
Cab label meanings ..................................................................................................................... 55
4 Transportation
4.1 Preparing the Machine for Transportation ......................................................................................... 67
Preparing transport vehicles for loading and unloading ............................................................... 67
4.2 Loading and Unloading the Machine ................................................................................................. 68
Loading the machine .................................................................................................................... 68
Tying the machine down .............................................................................................................. 68
Unloading the machine ................................................................................................................ 68
4.3 Towing the Machine .........................................
................................................................................. 69
4.4 Lifting the Machine ............................................................................................................................ 69
5 Controls
5.1 Overview of Control Elements ........................................................................................................... 70
5.2 Cab Controls ..................................................................................................................................... 70
5.3 Instrument Display (Tier IV) .............................................................................................................. 72
Instrument display indicator lights (Tier IV) .................................................................................. 73
5.4 Instrument Display (Tier III) ............................................................................................................... 74
Instrument display indicator lights (Tier III) .................................................................................. 75
5.5 Instrument Display Symbols and Functions ...................................................................................... 76
Instrument display windows—symbols and functions .................................................................. 78
5.6 Instrument Display Menu Behavior ................................................................................................... 81
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5.7 Instrument Display Subpages Menus ................................................................................................ 81
Subpage 0—Service hour reset ................................................................................................... 81
Subpage 1—MCU error codes .....................................................................................................82
Subpage 2—DCU error codes .....................................................................................................82
Subpage 3—ECU error codes .....................................................................................................82
Subpage 4—MCU information .....................................................................................................83
Subpage 5—DCU information ...................................................................................................... 83
Subpage 6—ECU information ...................................................................................................... 83
Subpage 7—Display settings ....................................................................................................... 84
5.8 Instrument Display Menus (Tier IV) ................................................................................................... 84
Maintenance meter ...................................................................................................................... 84
Fuel level indicator ....................................................................................................................... 84
5.9 Instrument Display Settings ............................................................................................................... 85
5.10 5.7-inch Color Display Passcodes ..................................................................................................... 86
Master passcode .......................................................................................................................... 86
Owner passcode .......................................................................................................................... 86
Operator passcode ....................................................................................................................... 86
5.11 5.7-inch Color Display Main Operating Screen ................................................................................. 87
Information bar ............................................................................................................................. 87
Icon bar ........................................................................................................................................ 88
Center icons ................................................................................................................................. 90
Main gauges ................................................................................................................................. 91
Hot keys ....................................................................................................................................... 93
5.12 Main Menu ......................................................................................................................................... 94
Machine settings .......................................................................................................................... 94
Display settings ............................................................................................................................ 95
Owner settings ............................................................................................................................. 96
5.13 Service Menu .................................................................................................................................... 98
Machine vitals .............................................................................................................................. 98
Failure codes ................................................................................................................................ 99
Maintenance ............................................................................................................................... 100
5.14 Creep Speed ................................................................................................................................... 101
5.15 Horn ................................................................................................................................................. 102
5.16 Parking Brake Control .....................................
................................................................................ 102
5.17 Hand Throttle Control ...................................................................................................................... 102
5.18 Ground Drive and Loader Controls ................................................................................................. 103
Overview .................................................................................................................................... 103
Mechanical controls (levers and pedals) .................................................................................... 104
Ground drive lever functions (manual controls) ......................................................................... 105
Electro-hydraulic controls (joysticks) .......................................................................................... 106
Basic control joystick functions (ISO and H controls) ................................................................. 107
5.19 Two Speed Ground Drive Control (Optional) .................................................................................. 112
5.20 Creep Speed Ground Drive Control (Optional) ...............................................................................113
Overview .................................................................................................................................... 113
To engage Creep speed: ........................................................................................................... 113
To return to Speed 1 (turtle): ...................................................................................................... 113
5.21 Float Controls .................................................................................................................................. 114
Mechanical controls (lever and pedal) ....................................................................................... 114
Electro-hydraulic controls (joysticks) .......................................................................................... 114
5.22 Ride Control (Optional) .................................................................................................................... 115
5.23 Self-Level—One Way (Optional) ..................................................................................................... 116
5.24 Work Lights ..................................................................................................................................... 117
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5.25 Strobe Beacon (Optional) ................................................................................................................ 117
5.26 Auxiliary and High Flow Hydraulics ................................................................................................. 118
Selector switch—Auxiliary hydraulic and high flow hydraulics (optional) ................................... 118
Proportional auxiliary hydraulics ................................................................................................ 118
Auxiliary operation outside the cab ............................................................................................ 119
Bucket shake-out ....................................................................................................................... 119
5.27 Auxiliary Electric Controls ............................................................................................................... 120
A/B/C momentary switch and control buttons ............................................................................ 120
J switch and L/M momentary switch .......................................................................................... 121
Auxiliary electric 14-pin connector ............................................................................................. 122
5.28 Radio (Jensen, Optional) ................................................................................................................ 122
Tuner preset ............................................................................................................................... 123
Auto store ................................................................................................................................... 123
5.29 Radio (Clarion, Optional) ................................................................................................................. 124
Auto store ................................................................................................................................... 125
Bluetooth .................................................................................................................................... 125
5.30 HVAC (Optional) ............................................................................................................................. 126
6 Operation
6.1 Risk of Injury or Death ..................................................................................................................... 127
Avoid Risk of Injury or Death ...................................................................................................... 128
6.2 Break-In Period ............................................................................................................................... 128
Background ................................................................................................................................ 128
Operating during the break-in period ......................................................................................... 128
6.3 Entering and Exiting the Cab .......................................................................................................... 129
Entering and exiting ................................................................................................................... 129
Unlocking and locking the door (optional) .................................................................................. 129
Opening the door ....................................................................................................................... 130
6.4 Emergency Exits ............................................................................................................................. 130
Cab door emergency exit ........................................................................................................... 131
Emergency exit by the rear window ........................................................................................... 131
6.5 Recommended Fuels—Diesel and Biodiesel .................................................................................. 131
Diesel fuel .................................................................................................................................. 131
Biodiesel fuel .............................................................................................................................. 132
6.6 Refueling the Machine .................................................................................................................... 132
Requirements ............................................................................................................................. 132
Procedure ................................................................................................................................... 132
6.7 Refilling the Diesel Exhaust Fluid (DEF) (Optional) ........................................................................133
Requirements ............................................................................................................................. 133
Procedure ................................................................................................................................... 134
6.8 Tilting the Cab ................................................................................................................................. 134
6.9 Lowering the Cab ............................................................................................................................ 136
6.10 Lift Arm Support Device .................................................................................................................. 137
Overview .................................................................................................................................... 137
Radial lift machines .................................................................................................................... 137
Vertical lift machines .................................................................................................................. 139
6.11 Lift Arm Manual Override ................................................................................................................ 140
Overview .................................................................................................................................... 140
6.12 Operation Checklists ....................................................................................................................... 141
Start-up checklist ........................................................................................................................ 141
Operation checklist ..................................................................................................................... 141
Parking checklist ........................................................................................................................ 141
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6.13 Adjusting the Operator’s Seat ......................................................................................................... 142
Static seat adjustment ................................................................................................................ 142
Weight adjustment ..................................................................................................................... 143
Backrest adjustment ................................................................................................................... 144
Seat fore and aft adjustment ...................................................................................................... 144
Arm rest adjustment ................................................................................................................... 144
6.14 Seat Belt .......................................................................................................................................... 145
Fastening the seat belt ............................................................................................................... 145
Unfastening the seat belt ........................................................................................................... 146
6.15 Starting and Stopping the Engine .................................................................................................... 147
Starting the engine ..................................................................................................................... 147
Starting ....................................................................................................................................... 147
Warm-up phase .......................................................................................................................... 150
Stopping the engine ................................................................................................................... 150
6.16 Using the Engine Throttle ................................................................................................................ 151
Manual throttle ........................................................................................................................... 151
Accelerator pedal (if equipped) .................................................................................................. 151
6.17 Using the Backup Alarm .................................................................................................................. 152
Overview .................................................................................................................................... 152
6.18 Using the Brakes ............................................................................................................................. 152
Overview .................................................................................................................................... 152
Braking ....................................................................................................................................... 152
Parking brake ............................................................................................................................. 152
6.19 Coupler for Attachments .................................................................................................................. 153
Overview .................................................................................................................................... 153
6.20 Using the Manual Coupler ............................................................................................................... 154
Mounting an attachment ............................................................................................................. 154
Removing an attachment ........................................................................................................... 155
6.21 Using the Hydraulic Coupler ............................................................................................................ 156
Overview .................................................................................................................................... 156
Mounting an attachment ............................................................................................................. 156
Removing an attachment ........................................................................................................... 158
6.22 Testing the Attachment System ...................................................................................................... 159
6.23 Auxiliary Hydraulic Connections ..........................................................................................
............ 160
Overview .................................................................................................................................... 160
Connecting hydraulic hoses ....................................................................................................... 160
Disconnecting hydraulic hoses ................................................................................................... 161
6.24 Filling and Dumping the Bucket ....................................................................................................... 162
Filling the bucket ........................................................................................................................ 162
Dumping the bucket ................................................................................................................... 162
6.25 Digging Below Grade ...................................................................................................................... 163
6.26 Leveling the Ground Using the Bucket Float ................................................................................... 163
6.27 Operating on Slopes ........................................................................................................................ 164
Overview .................................................................................................................................... 164
Traveling with a load .................................................................................................................. 164
Traveling without a load ............................................................................................................. 165
Surface conditions ...................................................................................................................... 165
6.28 Operating the Machine in Extreme Weather Temperatures ............................................................ 165
Cold temperatures ...................................................................................................................... 165
Hot temperatures ....................................................................................................................... 167
6.29 Road Travel ..................................................................................................................................... 168
6.30 Using the Windshield Wiper and Washer (Optional) ....................................................................... 169
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6.31 Operating the Windows ................................................................................................................... 169
6.32 HVAC Vents .................................................................................................................................... 170
Overview .................................................................................................................................... 170
Procedure ................................................................................................................................... 170
6.33 Dome Light ...................................................................................................................................... 171
Location ...................................................................................................................................... 171
Procedure ................................................................................................................................... 171
6.34 Parking the Machine ....................................................................................................................... 172
7 Maintenance
7.1 Maintenance Overview .................................................................................................................... 174
Maintenance label—vertical machines (S05) ............................................................................. 174
Maintenance label—vertical machines (S06) ............................................................................. 175
Maintenance label—radial machines (S05) ............................................................................... 176
Maintenance label—radial machines (S06) ............................................................................... 177
Periodic maintenance schedule .................................................................................................178
7.2 Lubrication Plan .............................................................................................................................. 181
7.3 Engine Oil Viscosity ........................................................................................................................ 182
7.4 Priming the Fuel System ................................................................................................................. 183
When .......................................................................................................................................... 183
Requirements ............................................................................................................................. 183
Procedure ................................................................................................................................... 183
7.5 Checking the Engine Oil .................................................................................................................. 183
When .......................................................................................................................................... 183
Overview .................................................................................................................................... 183
Requirements ............................................................................................................................. 183
Procedure ................................................................................................................................... 184
7.6 Changing the Engine Oil and Filter ................................................................................................. 185
When .......................................................................................................................................... 185
Overview .................................................................................................................................... 185
Requirements ............................................................................................................................. 185
Preparation ................................................................................................................................. 185
Changing the engine oil (all machines) ...................................................................................... 186
Changing the engine oil filter (2504, 2504 Decontent, 3404) ..................................................... 187
Changing the engine oil filter (2504M) ....................................................................................... 187
7.7 Hydraulic Oil Requirements ............................................................................................................ 188
Overview .................................................................................................................................... 188
Oil viscosity ................................................................................................................................ 188
7.8 Hydraulic Oil Specification .............................................................................................................. 188
7.9 Checking the Hydraulic Oil Level .................................................................................................... 189
When .......................................................................................................................................... 189
Requirements ............................................................................................................................. 189
Procedure ................................................................................................................................... 189
7.10 Checking and Adding Engine Coolant ............................................................................................ 190
When .......................................................................................................................................... 190
Requirements ............................................................................................................................. 190
Procedure ................................................................................................................................... 190
7.11 Servicing the Air Cleaner ................................................................................................................ 191
When .......................................................................................................................................... 191
Requirements ............................................................................................................................. 191
Procedure ................................................................................................................................... 191
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7.12 Cleaning the Radiator, Charge Air Cooler, and Oil Cooler .............................................................. 192
When .......................................................................................................................................... 192
Requirements ............................................................................................................................. 192
Location ...................................................................................................................................... 192
Procedure ................................................................................................................................... 192
7.13 Maintaining the Fuel Filter (1903, 2504 DOC, 3404 Engines) ......................................................... 193
When .......................................................................................................................................... 193
Requirements ............................................................................................................................. 193
Background ................................................................................................................................ 193
Draining the water separator ...................................................................................................... 193
Replacing the pre-filter ............................................................................................................... 193
Replacing the water separator ................................................................................................... 194
7.14 Maintaining the Fuel Filter (2504M Engine) .................................................................................... 195
When .......................................................................................................................................... 195
Requirements ............................................................................................................................. 195
Background ................................................................................................................................ 195
Replacing the fuel filter ............................................................................................................... 195
7.15 Maintaining the Fuel Filter (2504 Decontent Engine) ...................................................................... 196
When .......................................................................................................................................... 196
Requirements ............................................................................................................................. 196
Background ................................................................................................................................ 196
Draining the water separator ...................................................................................................... 196
Replacing the water separator ................................................................................................... 197
7.16 Checking for Leaks .......................................................................................................................... 198
When .......................................................................................................................................... 198
Requirements ............................................................................................................................. 198
Overview .................................................................................................................................... 198
Procedure ................................................................................................................................... 198
7.17 Inspecting and Repairing the Cab ................................................................................................... 199
When .......................................................................................................................................... 199
Procedure ................................................................................................................................... 199
7.18 Maintaining the Seat and Seat Belt ................................................................................................. 199
Background ................................................................................................................................ 199
Procedure ................................................................................................................................... 199
7.19 Fuse and Relay Box Layout—First Generation Cab (S05 Tier IV
) .................................................. 200
Location ...................................................................................................................................... 200
7.20 Fuse and Relay Box Layout—Second Generation Cab (S05 Tier III and Tier IV, S06) .................. 201
Location ...................................................................................................................................... 201
7.21 Fuse and Relay Box Layout—Engine/Chassis (S05 Tier III) ........................................................... 202
Location ...................................................................................................................................... 202
7.22 Fuse and Relay Box Layout—Engine/Chassis (S05 Tier III Decontent) ......................................... 203
Location ...................................................................................................................................... 203
7.23 Fuse and Relay Box Layout—Engine/Chassis (S05 Tier IV) .......................................................... 204
Location ...................................................................................................................................... 204
7.24 Fuse and Relay Box Layout—Engine/Chassis (S06 55 kW) ........................................................... 205
Location ...................................................................................................................................... 205
7.25 Fuse and Relay Box Layout—Engine/Chassis (S06 75 kW) ........................................................... 206
Location ...................................................................................................................................... 206
7.26 Fuse and Relay Box Layout— SCR Engine/Chassis (S06 75 kW) ................................................. 207
Location ...................................................................................................................................... 207
wc_bo5100026248_06TOC.fm 11
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7.27 Fuse and Relay Box Layout—14-Pin (S05 and S06) ...................................................................... 208
Location ...................................................................................................................................... 208
7.28 Cab Front Door Switch .................................................................................................................... 209
Functional check of the door switch ...........................................................................................209
7.29 Testing the Control Interlock System .............................................................................................. 210
When .......................................................................................................................................... 210
Overview .................................................................................................................................... 210
Procedure ................................................................................................................................... 210
7.30 Locking the Rear Door .................................................................................................................... 211
When .......................................................................................................................................... 211
Requirements ............................................................................................................................. 211
Procedure ................................................................................................................................... 211
7.31 Cleaning the Outside of the Side Window ....................................................................................... 212
When .......................................................................................................................................... 212
Requirements ............................................................................................................................. 212
Overview .................................................................................................................................... 212
Procedure ................................................................................................................................... 212
7.32 Removing and Installing the Side Windows .................................................................................... 213
7.33 Servicing the Front Window Washer ............................................................................................... 214
When .......................................................................................................................................... 214
Requirements ............................................................................................................................. 214
Overview .................................................................................................................................... 214
Procedure ................................................................................................................................... 214
7.34 Cleaning the Front Door Window .................................................................................................... 214
When .......................................................................................................................................... 214
Requirements ............................................................................................................................. 214
Procedure ................................................................................................................................... 214
7.35 Joystick and Lever Maintenance ..................................................................................................... 215
Joysticks maintenance—Electro-hydraulic machines ................................................................ 215
Levers maintenance—Mechanical machines ............................................................................. 215
7.36 Cleaning the Air Conditioner Condenser ......................................................................................... 215
When .......................................................................................................................................... 215
Requirements ............................................................................................................................. 215
Procedure ................................................................................................................................... 215
7.37 Replacing the HVAC Filter ................................................................................................
.............. 216
When .......................................................................................................................................... 216
Requirements ............................................................................................................................. 216
Location ...................................................................................................................................... 216
Procedure ................................................................................................................................... 216
7.38 Changing the Dome Light Bulb ....................................................................................................... 217
When .......................................................................................................................................... 217
Requirements ............................................................................................................................. 217
Procedure ................................................................................................................................... 217
7.39 Changing Work Light Bulbs ............................................................................................................. 218
When .......................................................................................................................................... 218
Requirements ............................................................................................................................. 218
Procedure ................................................................................................................................... 218
7.40 Testing the Backup Alarm ............................................................................................................... 220
When .......................................................................................................................................... 220
Background ................................................................................................................................ 220
Testing procedure ...................................................................................................................... 220
Adjusting the backup alarm (mechanical machines only) .......................................................... 221
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7.41 Checking and Adjusting Track Tension ........................................................................................... 222
When .......................................................................................................................................... 222
Requirements ............................................................................................................................. 222
Overview .................................................................................................................................... 222
Checking track tension ............................................................................................................... 222
Adjusting track tension ............................................................................................................... 222
7.42 Final Drive System .......................................................................................................................... 224
Chain tank oil specification ......................................................................................................... 224
Checking, adding, and replacing drive chain oil ......................................................................... 224
Checking drive chain tension ..................................................................................................... 225
7.43 Maintenance for Attachments .......................................................................................................... 226
Important information regarding maintenance for attachments .................................................. 226
7.44 Engine—Jump-Starting ................................................................................................................... 226
Background ................................................................................................................................ 226
Procedure ................................................................................................................................... 227
7.45 Maintaining the Battery .................................................................................................................... 229
Overview .................................................................................................................................... 229
Disconnecting ............................................................................................................................. 229
Connecting ................................................................................................................................. 229
Maintaining ................................................................................................................................. 229
Precautions ................................................................................................................................ 230
7.46 Cleaning the Machine ...................................................................................................................... 231
When .......................................................................................................................................... 231
Overview .................................................................................................................................... 231
Requirements ............................................................................................................................. 231
Procedure ................................................................................................................................... 231
7.47 Long-Term Storage ......................................................................................................................... 232
Introduction ................................................................................................................................ 232
When .......................................................................................................................................... 232
Preparing for storage ................................................................................................................. 232
Stabilizing the fuel in gas engines .............................................................................................. 232
Storing the machine ................................................................................................................... 233
7.48 Machine Disposal and Decommissioning ........................................................................................ 233
Preparation ................................................................................................................................. 233
Disposal ......................................................
............................................................................... 233
8 Troubleshooting
8.1 Engine Warning Lights (Tier IV) ...................................................................................................... 234
8.2 Engine and Engine Oil Warning Lights (Tier IV) .............................................................................. 234
8.3 Warning Lights (Display Element / Instrument Display) .................................................................. 235
8.4 General Machine Troubleshooting .................................................................................................. 236
Engine error messages .............................................................................................................. 236
9 Technical Data
9.1 Engine ............................................................................................................................................. 238
Wheeled and tracked loaders (Tier III) ....................................................................................... 238
Wheeled loaders (Tier IV) .......................................................................................................... 239
Tracked loaders (Tier IV) ........................................................................................................... 239
9.2 Tires/Tracks ..................................................................................................................................... 240
Tires ........................................................................................................................................... 240
Tracks ........................................................................................................................................ 240
9.3 Machine Speeds .............................................................................................................................. 241
Wheeled machines ..................................................................................................................... 241
Tracked machines ...................................................................................................................... 241
wc_bo5100026248_06TOC.fm 13
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9.4 Fluids ............................................................................................................................................... 242
Wheeled machines ..................................................................................................................... 242
Tracked machines ...................................................................................................................... 243
9.5 Electrical System ............................................................................................................................. 243
9.6 Forces ............................................................................................................................................. 244
Wheeled loaders ........................................................................................................................ 244
Tracked loaders ......................................................................................................................... 244
9.7 Weights ........................................................................................................................................... 245
Machine weights ........................................................................................................................ 245
Ground pressure ........................................................................................................................ 245
9.8 Tightening Torques ......................................................................................................................... 246
9.9 Dimensions ..................................................................................................................................... 248
SW16 / SW17 / SW24 ................................................................................................................ 248
SW20 / SW21 / SW28 / SW32 ................................................................................................... 252
ST28 / ST35 / ST40 ................................................................................................................... 256
ST31 / ST45 / ST50 ................................................................................................................... 258
10 Emission Control Systems Information and Warranty—Diesel
10.1 Emission Control System Background Information ......................................................................... 261
10.2 Limited Defect Warranty for Exhaust Emission Control System ..................................................... 262
10.3 Limited Defect Warranty for Wacker Neuson Emission Control Systems ....................................... 262
11 AEM Safety Manual
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wc_tx004255gb.fm 1-15
1
1Foreword
1.1 Operator’s Manual
Information on this Operator’s Manual
The document box for storing the Operator’s Manual is located on the rear
of the operator seat.
This Operator’s Manual contains important information on how to work
safely, correctly and economically with the machine. Therefore, it is
intended not only for new personnel, but it also serves as a reference for
experienced personnel.
The reliability and the service life of the machine will be increased by
following the instructions in the Operator’s Manual.
The operator must carefully read and understand the Operator’s Manual
before starting up, servicing, or repairing the machine.
This Operator’s Manual will help to familiarize yourself with the machine,
thereby enabling you to use it more safely and efficiently.
This Operator’s Manual does not include information on attachments.
Please contact your dealer if you require more information on the machine
or the Operator’s Manual.
Machine reference information
Write the machine information for your skid steer loader (SSL) or compact
track loader (CTL) on this page. Provide these numbers to your dealer
when you need service parts or information about your machine.
Occasionally, machines are also referenced by their series numbers.
These numbers are found embedded in each machine’s serial number.
• S05 = Medium frame loader
• S06 = Large frame loader
Machine model
Machine product
identification number
Engine serial number
Bucket type
Wacker Neuson dealer
Address
Phone number
1-16 wc_tx004255gb.fm
1
Machine
documentation
• From this point forward in this documentation, Wacker Neuson
Production Americas LLC will be referred to as Wacker Neuson.
• Keep a copy of the Operator’s Manual with the machine at all times.
• For spare parts information, please see your Wacker Neuson Dealer,
or visit the Wacker Neuson website at http://www.wackerneuson.com/.
• When ordering parts or requesting service information, be prepared to
provide the machine model number, item number, and serial number.
Expectations for information in this manual
• This manual provides information and procedures to safely operate
and maintain this Wacker Neuson machine. For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all
instructions described in this manual.
• Wacker Neuson expressly reserves the right to make technical
modifications, even without notice, which improve the performance or
safety standards of its machines.
• The information contained in this manual is based on machines
manufactured up until the time of publication. Wacker Neuson reserves
the right to change any portion of this information without notice.
• The illustrations, parts, and procedures in this manual refer to Wacker
Neuson factory-installed components. Your machine may vary
depending on the requirements of your specific region.
CALIFORNIA Proposition 65 Warning
Combustion exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
Laws pertaining to spark arresters
Notice
State Health Safety Codes and Public Resources Codes specify
that in certain locations spark arresters be used on internal
combustion engines that use hydrocarbon fuels. A spark
arrester is a device designed to prevent accidental discharge of
sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding spark
arresters, consult the engine distributor or the local Health and
Safety Administrator.
wc_tx004255gb.fm 1-17
1
Manufacturer’s approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
• Approved parts or attachments are those either manufactured or
provided by Wacker Neuson.
• Approved modifications are those performed by an authorized
Wacker Neuson service center according to written instructions
published by Wacker Neuson.
• Unapproved parts, attachments, and modifications are those that
do not meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
• Serious injury hazards to the operator and persons in the work area
• Permanent damage to the machine which will not be covered under
warranty
Contact your Wacker Neuson dealer immediately if you have questions
about approved or unapproved parts, attachments, or modifications.
Right/left/front/rear
These terms are used as seen by the operator in the cab.
• 1: left
• 2: right
• 3: front
• 4: rear
wc_gr013761
1
3
2
4
1-18 wc_tx004255gb.fm
1
1.2 Machine overview
• Machines shown with optional equipment.
• Not all options are available in all areas.
wc_gr014953
l
a
b
c
d
e
f
g
k
m
n
h
o
p
e
i
j
b
j
o
p
q
Ref. Component Ref. Component
a Front lights j Counterweights (optional)
b Handholds k Rear lights
c Diesel fuel fill l Rear door
d Wheels (SW machines only) m Radiator cover
e Attachment (options available) n Exhaust pipe
f Hydraulic connectors o Lift arm
g Machine information label p Operator cab (rollover and falling object protection)
h Hydraulic fluid fill q DEF fill (75 kW machines only)
i Tracks (ST machines only) — —
wc_tx004255gb.fm 1-19
1
1.3 Abbreviations
Term Definition
AUX Auxiliary
CTL Compact track loader
DCU Diesel control unit
DEF Diesel exhaust fluid
DIA Dealer-installed accessory
DOC Diesel oxidation catalyst
DPF Diesel particulate filter
DTC Diagnostic trouble code
ECU Engine control unit
EGR Exhaust gas recirculation
EH Electro-hydraulic
FOPS Falling object protective structure
HF High flow (hydraulics)
MCU Machine control unit
PMC Particle matter catalyst
PPE Personal protective equipment
PTO Power takeoff
ROC Rated operating capacity
ROPS Rollover protective structure
SCR Selective catalyst reduction
SMV Slow moving vehicle
SPN Suspect parameter number
SSL Skid steer loader
ST Tracked machine
STD Standard (hydraulics)
SW Wheeled machine
T4f Tier four final
ULSF Ultra low sulfur fuel
2-20 wc_tx004256gb.fm
2
2 Safety Information
2.1 Warning Symbols Found in This Manual
This is the warning alert symbol. It is used to alert you to potential
personal hazards.
â–º Obey all warning messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Potential consequences of the hazard.
â–º Obey all warning messages that follow this symbol to avoid
injury or death.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Potential consequences of the hazard.
â–º Obey all warning messages that follow this symbol to avoid
possible injury or death.
CAUTION
CAUTION indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Potential consequences of the hazard.
â–º Obey all warning messages that follow this symbol to avoid
possible minor or moderate injury.
Notice
NOTICE indicates a situation which, if not avoided, could result
in machine or property damage.
Information
Information identifies an instruction that, when followed,
provides a clearer understanding of how to operate, maintain, or
repair the machine.
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Wacker Neuson SW21 (S05-3) User manual

Type
User manual

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