GT-65, GT-95 Voltage and Continuity Testers

Greenlee GT-65, GT-95 Voltage and Continuity Testers, GT-65, GT-95 User manual

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2
Description
The Greenlee GT-65 and GT-95 Voltage and Continuity Testers are intended
to measure voltage and verify continuity. Each model has LEDs to indicate
common voltages. They also have non-contact and single-probe voltage
detection capability.
In addition, the GT-95 has an easy-to-read LCD and a shaker to signal AC
voltage measurement. This model can trip a ground-fault circuit interrupter
(GFCI). The LEDs glow green at low voltage, and change to red when the
measured voltage presents a shock hazard.
Both models have an indicator self-test feature that allows the user to verify
the functionality of the voltage-indicating LEDs, the continuity beeper, and
the GT-95 LCD.
Safety
Safety is essential in the use and maintenance of Greenlee tools and
equipment. This instruction manual and any markings on the tool provide
information for avoiding hazards and unsafe practices related to the use of
this tool. Observe all of the safety information provided.
Purpose of This Manual
This instruction manual is intended to familiarize all personnel with the safe
operation and maintenance procedures for the Greenlee GT-65 and GT-95
Voltage and Continuity Testers.
Keep this manual available to all personnel. Replacement manuals are
available upon request at no charge.
KEEP THIS MANUAL
All specifications are nominal and may change as design improvements occur.
Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or
misuse of its products.
® Registered: The color green for electrical test instruments is a registered trademark
of Greenlee Textron Inc.
3
GT-65 • GT-95
Important Safety Information
This symbol is used to call your attention to hazards or unsafe practices
which could result in an injury or property damage. The signal word,
defined below, indicates the severity of the hazard. The message after the
signal word provides information for preventing or avoiding the hazard.
SAFETY ALERT SYMBOL
Immediate hazards which, if not avoided, WILL result in severe injury or
death.
Hazards which, if not avoided, COULD result in severe injury or death.
Hazards or unsafe practices which, if not avoided, MAY result in injury or
property damage.
Read and understand this material before
operating or servicing this equipment. Failure to
understand how to safely operate this tool could
result in an accident causing serious injury or
death.
4
Important Safety Information
Electric shock hazard:
Contact with live circuits could result in severe
injury or death.
Electric shock and fire hazard:
Do not expose this unit to rain or moisture.
Do not use the unit if it is wet or damaged.
Use test leads or accessories that are appropriate for the application.
Refer to the category and voltage rating of the test lead or accessory.
Inspect the test leads or accessory before use. They must be clean
and dry, and the insulation must be in good condition.
Use this unit for the manufacturer’s intended purpose only, as
described in this manual. Any other use can impair the protection
provided by the unit.
Failure to observe these warnings could result in severe injury or death.
Electric shock hazard:
Do not apply more than the rated voltage between any two input
terminals, or between any input terminal and earth ground.
Do not contact the test lead tips or any uninsulated portion of the
accessory.
Failure to observe these warnings could result in severe injury or death.
Electric shock hazard:
Do not operate with the case or battery cover open.
Before opening the case or battery cover, remove the test leads from
the circuit and shut off the unit.
Failure to observe these warnings could result in severe injury or death.
5
GT-65 • GT-95
Important Safety Information
Electric shock hazard:
Unless measuring voltage, shut off and lock out power. Make sure that
all capacitors are discharged. Voltage must not be present.
Using this unit near equipment that generates electromagnetic
interference can result in unstable or inaccurate readings.
Failure to observe these warnings could result in severe injury or death.
Electric shock hazard:
Do not change the measurement function while the test leads are
connected to a component or circuit.
Failure to observe this precaution may result in injury and can damage
the unit.
Electric shock hazard:
Do not attempt to repair this unit. It contains no user-serviceable
parts.
Do not expose the unit to extremes in temperature or high humidity.
Refer to “Specifications.”
Failure to observe these precautions may result in injury and can damage
the unit.
Electric shock hazard:
When testing GFCIs installed in two-wire systems (no ground wire
available), the tester may give a false indication that the GFCI is not
functioning properly. If this occurs, recheck the operation of the GFCI
using the test and reset buttons. The GFCI test button feature will
demonstrate proper operation.
Failure to observe this precaution may result in injury and can damage
the unit.
6
Identification
1. Non-contact voltage detection
(EF) antenna
2. Non-contact voltage detection
(EF) LED
3. Non-contact voltage detection
(EF) button
4. Display (GT-95 only)
5. LEDs
6. GFCI test button (GT-95 only)
7. Negative, common (COM), or
ground input terminal for all
measurements
8. Positive (+) input terminal for all
measurements
Symbols on the Unit
Warning—Read the instruction manual
Risk of electric shock
Double insulation
2
3
4
6
7 8
5
1
10
9
11
12
13
Display Icons
9. DC volts
10. Auto-Hold is activated
11. AC volts
12. Polarity indicator
13. Low battery indicator
7
GT-65 • GT-95
Using the Features
•EFPress and hold to detect the electric field that surrounds current-
carrying conductors. The EF LED will blink once, and the beeper will emit
a short sound. Signal strength is indicated by tone and flashing of the EF
LED. For the GT-95, signal strength is also displayed as a series of dashes
on the display.
Use the tester’s built-in antenna (refer to the “Identification” section
on the previous page) for tracing live circuits or locating a break in a
wire.
For more precision, such as distinguishing between current-carrying
and ground wires, connect a test lead to the + input terminal and use
it as a probe.
Auto-Hold This feature automatically activates when the tester is
removed after making a voltage reading. The LEDs flash the last measured
value for 10 seconds. The GT-95 LCD holds the last measured value and
displays the
icon.
Overvoltage Warning The 1000 VAC/380 VDC LED flashes if these levels
are exceeded. The GT-95 LCD displays “OL” above 1000 V AC or DC.
Indicator Self-Test Short the two test leads together. The Continuity LED
will light, and the beeper will sound. With the leads still shorted, press
and hold the EF button. The beeper will turn off. The 13 voltage-indicating
LEDs will illuminate for approximately 2 to 3 seconds and then turn off.
On the GT-95, five of the LEDs will change from green to red, and all the
digits and icons in the LCD will be visible. At the conclusion of the test,
the Continuity LED and beeper will then turn back on.
Shock Hazard Warning (GT-95 only) The voltage LEDs are red if the
measured voltage is above 54 VDC/30 VAC. Below these levels, the LEDs
are green.
Shaker (GT-95 only) If enabled, the shaker signals that an AC voltage
greater than approximately 19 V is present between the test leads. To
enable or disable this feature, remove the leads from any voltage or
continuity source. Press and hold first the GFCI button and then the EF
button.
The shaker will remain on until the buttons are released to confirm
that this feature is enabled.
The shaker will turn on briefly to signal that this feature has been
disabled.
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Operation
1. Refer to “Typical Measurements” for specific measurement instructions.
2. Refer to the Test Table for test instructions.
3. Perform the Indicator Self-Test as described in “Using the Features.”
Test the unit on a known functioning circuit or component.
If the unit does not function as expected on a known functioning
circuit, replace the battery.
If the unit still does not function as expected, send the unit to
Greenlee for repair. Refer to the instructions under the Warranty.
4. Take the reading from the circuit or component to be tested. The LEDs
illuminate as shown in the LED Table.
Electric shock hazard:
Contact with live circuits could result in severe
injury or death.
Electric shock hazard:
Do not change the measurement function while the test leads are
connected to a component or circuit.
Failure to observe this precaution may result in injury and can damage
the unit.
9
GT-65 • GT-95
Operation (cont’d)
Test Table
LED Table
LED Illuminated Indication
LED 1 Positive (+) DC of 4.5 V or more
LED 2 Negative (–) DC of 4.5 V or more
LED 3 AC of 15 V or more
LED 4 only Continuity present
Other voltage LEDs Approximate voltage level
LED 1
LED 2
LED 4
LED 3
To test/verify Connect the Connect the The tester
this value: red lead to: black lead to: will indicate:
Continuity Component Component Tone for resistance
or circuit or circuit of 0 to 50 k
under test under test (approximately)
AC voltage Component Component Voltage of 15 V
or circuit or circuit or greater*
under test under test
DC voltage Component Component Voltage of 4.5 V
or circuit or circuit or greater,
under test under test plus polarity*
GFCI Hot or live Earth Refer to “Typical
(GT-95 only) conductor ground Measurements”
for complete
testing instructions.
*GT-95 also displays voltage on LCD.
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Continuity Check
Electric Field
Detection (EF)
Typical Measurements
Voltage
Measurement
A–Non-contact
OR
B–Contact
Refer to
“Using the Features”
for complete
instructions.
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GT-65 • GT-95
Typical Measurements
GFCI Test (GT-95 only)
1. Consult the GFCI manufacturer’s
installation instructions to
determine that the GFCI is
installed in accordance with the
manufacturer’s specifications.
2. Check for correct wiring of the
receptacle and all remotely
connected receptacles on the
branch circuit.
3. Operate the test button on the
GFCI installed in the circuit. The
GFCI must trip.
If the GFCI does not trip, do
not use the circuit. Consult
an electrician.
If the GFCI does trip, reset
the GFCI. Then connect the
GT-95 to the receptacle to be
tested, as shown.
4. Press the GFCI button on the GT-95 for a minimum of 6 seconds when
testing the GFCI condition.
The Continuity/GFCI LED will turn on when the GFCI button is
depressed. It will turn off when the GFCI trips.
If the GT-95 fails to trip the GFCI, it suggests:
– A wiring problem with a totally operable GFCI, or
– proper wiring with a faulty GFCI.
Consult an electrician to check the condition of the wiring and GFCI.
Electric shock hazard:
When testing GFCIs installed in two-wire systems (no ground wire
available), the tester may give a false indication that the GFCI is not
functioning properly. If this occurs, recheck the operation of the GFCI
using the test and reset buttons. The GFCI button test function will
demonstrate proper operation.
Failure to observe this precaution may result in injury and can damage
the unit.
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Frequency Range: DC and 45 to 65 Hz
Test Current: Less than 2.5 mA
Wireless Electric Field Detection (EF):
Indication: Bar graph segments and audible beep tones are proportional
to the field strength.
Detection Frequency: 50/60 Hz
Detection Antenna: Top of unit
Typical Voltage GT-95 Bar Graph Indication
15 V to 55 V
30 V to 95 V – –
55 V to 170 V – – –
above 120 V – – – –
Specifications and Accuracy
Polarity: Automatic
Voltage Range: 19 to 1000 VAC, 5 to 1000 VDC
Internal Basic Load: 0.8 W at 600 V (approximate)
Input Impedance: 460 k || 160 pF (nominal)
Number of LEDs: 14
LED Threshold: The following table gives nominal thresholds.
AC Tolerance: ± (2.5% of reading + 4 V)
DC Tolerance: ± (1% of reading + 2 V)
AC Marking AC Threshold
24 19
48 38
120 96
208 166
240 224
277 259
347 312
480 414
600 540
1000 800
DC Marking DC Threshold
65
12 10
24 19
36 30
48 42
60 54
72 66
110 91
220 176
380 304
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GT-65 • GT-95
Specifications and Accuracy (cont’d)
Continuity Test: 0 to 50 k
Test Current (typical): 0.7 µA
Open Circuit Voltage: Less than 2.0 VDC
Indication: Tone and LED
GFCI Test (for 120 V nominal circuits only—GFCI test is disabled
above 132 V and below 80 V):
Test Current: 7.5 mA nominal at 120 V
Impedance: 16 k nominal
Internal Load: 0.9 W @ 120 V
Operating/Storage Conditions: –10 °C to 50 °C (14 °F to 122 ° F)
0% to 85% relative humidity
Altitude: 2000 m (6500') maximum
Pollution Degree: 2
Indoor use only
Remove batteries before storing.
Battery: Two 1.5 V batteries (AAA, NEDA 24A or IEC LR03)
Measurement Categories: CAT IV, 600 V / CAT III, 1000 V per UL 61010
GT-95 Only
Display: 3-digit LCD (999 maximum count)
Display Turn-on Voltage: 15 VAC, 5 VDC (nominal)
Voltage Resolution: 1 V (AC or DC)
LCD Accuracy:
ACV: ± (2.5% of reading + 4 V)
DCV: ± (1% of reading + 2 V)
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Measurement Categories
These definitions were derived from the international safety standard for
insulation coordination as it applies to measurement, control, and laboratory
equipment. These measurement categories are explained in more detail by
the International Electrotechnical Commission; refer to either of their
publications: IEC 61010-1 or IEC 60664.
Measurement Category I
Signal level. Electronic and telecommunication equipment, or parts thereof.
Some examples include transient-protected electronic circuits inside
photocopiers and modems.
Measurement Category II
Local level. Appliances, portable equipment, and the circuits they are
plugged into. Some examples include light fixtures, televisions, and long
branch circuits.
Measurement Category III
Distribution level. Permanently installed machines and the circuits they are
hard-wired to. Some examples include conveyor systems and the main
circuit breaker panels of a building’s electrical system.
Measurement Category IV
Primary supply level. Overhead lines and other cable systems. Some
examples include cables, meters, transformers, and other exterior equipment
owned by the power utility.
Statement of Conformity
Greenlee Textron Inc. is certified in accordance with ISO 9000 (2000) for our
Quality Management Systems.
The instrument enclosed has been checked and/or calibrated using
equipment that is traceable to the National Institute for Standards and
Technology (NIST).
15
GT-65 • GT-95
Maintenance
Electric shock hazard:
Do not attempt to repair this unit. It contains no user-serviceable
parts.
Do not expose the unit to extremes in temperature or high humidity.
Refer to “Specifications.”
Failure to observe these precautions may result in injury and can damage
the unit.
Battery Replacement
Electric shock hazard:
Do not operate with the case or battery cover open.
Before opening the case or battery cover, remove the test leads from
the circuit and shut off the unit.
Failure to observe these warnings could result in severe injury or death.
1. Disconnect the unit from the circuit.
2. Remove the two screws from the battery cover.
3. Remove the battery cover.
4. Replace the batteries (observe polarity).
5. Replace the cover and screws.
Cleaning
Periodically wipe the case with a damp cloth and mild detergent; do not use
abrasives or solvents.
Lifetime Limited Warranty
Greenlee Textron Inc. warrants to the original purchaser of these goods for use that these products
will be free from defects in workmanship and material for their useful life, excepting normal wear
and abuse. This warranty is subject to the same terms and conditions contained in Greenlee Textron
Inc.’s standard one-year limited warranty.
For all Test Instrument repairs, contact Customer Service at 800-435-0786 and request a Return
Authorization. An Approved Authorization including shipping label and instructions will be sent.
For items not covered under warranty (such as items dropped, abused, etc.), a repair cost quote is
available upon request.
Note: Prior to returning any test instrument, please check replaceable batteries or make sure the
battery is at full charge.
Garantía limitada válida durante la vida útil del producto
Greenlee Textron Inc. le garantiza al comprador original de estos bienes de uso, que los mismos
estarán libres de defectos de materiales y fabricación durante su vida útil; excepto en el caso de que
sean maltratados o hayan sufrido el deterioro normal. Esta garantía está sujeta a los mismos
términos y condiciones de la garantía estándar limitada válida por un año, otorgada por Greenlee
Textron Inc.
Para reparaciones de todo instrumento de verificación, comuníquese con el Departamento de
Servicio al Cliente al 800-435-0786 y solicite una autorización de devolución. Se le enviará una
Autorización Aprobada incluyendo una etiqueta de envío e instrucciones.
Puede obtener, previa solicitud, una cotización de precios de reparación para aquellos artículos que
no están cubiertos bajo esta garantía (los que se han dejado caer o han sido maltratados).
Aviso: Antes de devolver un instrumento de verificación, revise si las pilas están bajas y es
necesario reemplazarlas.
Garantie à vie limitée
La société Greenlee Textron Inc. garantit à l’acheteur d’origine de ces produits que ces derniers ne
comportent aucun défaut d’exécution ou de matériau pour la durée de leur vie utile, sauf l’usure
normale. Cette garantie est assujettie aux mêmes conditions que celles contenues dans les
modalités et conditions de la garantie limitée standard d’un an de Greenlee Textron Inc.
Pour toutes les réparations d’instruments de mesure, appeler le service après vente au
800 435-0786 et demander une autorisation de retour. Une autorisation approuvée, incluant
une étiquette d’expédition et des instructions sera envoyée.
Lorsque les articles ne sont pas protégés par une garantie (comme si l’appareil tombe, s’il est
soumis à un usage abusif, etc.), une soumission pour le prix de réparation sera présentée sur
demande.
Remarque : Avant de renvoyer un appareil de mesure, vérifier les piles remplaçables ou s’assurer
que la pile est chargée au complet.
For technical assistance: 800-435-0786
4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815-397-7070 • Fax: 815-397-9247
Customer Service (North America): 800-435-0786
USA Fax: 800-451-2632, 815-397-1865 • Canada Fax: 800-524-2853
Greenlee Textron Inc. is a subsidiary of Textron Inc.
www.greenlee.com
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