Ransomes 69116, 69129 Owner's manual

Category
Lawnmowers
Type
Owner's manual
JACOBSEN
¨
Safety and Operation Manual
Manuel de Securite & de Fonctionnement
Veiligheids & Bedienings handleiding
Sicherheits und Bedienungs anleitung
HR 5111 Turf Mower
With ROPS Product Number: 69116 - Engine type: Kubota V2203
With ROPS & Cab Product Number: 69129 - Engine type: Kubota V2203
JACOBSEN
GB
Part No. 2720319-ML1 (rev.1)(RJ 100 102000)
F NL D
WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de ma-
chine gebruiken en onderhouden moeten worden getraind
in het juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
AVERTISSEMENT : Risque de blessures graves en cas
d’utilisation incorrecte de la machine. Les opérateurs et le
personnel d’entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d’essayer de monter, d’utiliser, de régler ou maintenir
la machine.
WARNING: If incorrectly used this machine can cause se-
vere injury. Those who use and maintain this machine should
be trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
© 2000, Textron Inc. All Rights Reserved
TABLE OF CONTENTS
GB-1
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
1 TABLE OF CONTENTS
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONTROLS
Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OPERATION
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operator Backup System . . . . . . . . . . . . . . . . . . . 15
Operating Procedure . . . . . . . . . . . . . . . . . . . . . . 15
To Start Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
To Drive/Transport . . . . . . . . . . . . . . . . . . . . . . . . 17
Transport Mechanism . . . . . . . . . . . . . . . . . . . . . . 17
To Park/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
To Mow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hillside Operation . . . . . . . . . . . . . . . . . . . . . . . . . 19
After Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wheel Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Emergency Exits . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TRACTOR ADJUSTMENTS
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ball Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Engine Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cruise Control Switch . . . . . . . . . . . . . . . . . . . . . . 22
Cutting Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fuel Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ground Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Hydro Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Traction Pedal Stop . . . . . . . . . . . . . . . . . . . . . . . . 24
Steering “Toe In” . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Turning Radius . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Steering Stop Bolts . . . . . . . . . . . . . . . . . . . . . . . . 25
Torque Requirements . . . . . . . . . . . . . . . . . . . . . . 25
Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2WD – 4WD Control . . . . . . . . . . . . . . . . . . . . . . . 25
DECK ADJUSTMENTS
Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Leveling Mowers . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Blade Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IMPORTANT MESSAGE
Thank you for purchasing this Jacobsen product. You have purchased a world class mowing product, one of the best
designed and built anywhere.
This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual.
The useful life and good service you receive from this machine depends to a large extent on how well you read and
understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give you
many years of reliable service.
Your safe use of this Jacobsen product is one of our prime design objectives. Many safety features are built in, but we
also rely on your good sense and care to achieve accident-free operation. For best protection, study the manuals
thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all instructions and
warnings completely. Do not remove or defeat any safety features. Make sure those who operate this machine are as
well informed and careful in its use as you are.
See a Jacobsen dealer for any service or parts needed. Jacobsen service ensures that you continue to receive the
best results possible from Jacobsen's products. You can trust Jacobsen replacement parts because they are
manufactured with the same high precision and quality as the original parts.
Jacobsen designs and builds its equipment to serve many years in a safe and productive manner. For longest life,
use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions.
You'll always be glad you did.
Textron Turf Care And Specialty Products
One Bob Cat Lane
Johnson Creek, WI 53038-0469
TABLE OF CONTENTS
GB-2
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
Blade Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Replacing Blade . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Blade Sharpening . . . . . . . . . . . . . . . . . . . . . . . . . 28
Transport Mechanism . . . . . . . . . . . . . . . . . . . . . . 29
Removing The Cutting Unit . . . . . . . . . . . . . . . . . . 29
LUBRICATION
Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drive Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Mowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lubrication & Maintenance Intervals . . . . . . . . . . . 32
GENERAL SPECIFICATIONS
Product Identification . . . . . . . . . . . . . . . . . . . . . . 34
TORQUE SPECIFICATION
Important Information . . . . . . . . . . . . . . . . . . . . . . 36
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . 36
Specific Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
WARRANTY
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
GB-3
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
2 SAFETY
NOTICE !!!
Unauthorized modifications may present
extreme safety hazards to operators and
bystanders and could also result in product dam-
age.
Textron Turf Care And Specialty Products
strongly warns against, rejects and disclaims
any modifications, add-on accessories or prod-
uct alterations that are not designed, developed,
tested and approved by Textron Turf Care And
Specialty Products Engineering Department.
Any Textron Turf Care And Specialty Products
product that is altered, modified or changed in
any manner not specifically authorized after orig-
inal manufacture_including the addition of "after-
market" accessories or component parts not
specifically approved by Textron Turf Care And
Specialty Products_will result in the Textron Turf
Care And Specialty Products Warranty being
voided.
Any and all liability for personal injury and/or
property damage caused by any unauthorized
modifications, add-on accessories or products
not approved by Textron Turf Care And Specialty
Products will be considered the responsibility of
the individual(s) or company designing and/or
making such changes. Textron Turf Care And
Specialty Products will vigorously pursue full
indemnification and costs from any party respon-
sible for such unauthorized post-manufacture
modifications and/or accessories should per-
sonal injury and/or property damage result.
This symbol means:
ATTENTION!
BECOME ALERT!
Your safety and the safety of others is involved.
Signal word definitions:
The signal words below are used to identify lev-
els of hazard seriousness. These words appear
in this manual and on the safety labels attached
to Ransomes machines. For your safety and the
safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER
indicates an imminently hazardous sit-
uation which, if not avoided, will result in death or
serious injury.
WARNING
indicates a potentially hazardous sit-
uation which, if not avoided, could result in death
or serious injury.
CAUTION
indicates a potentially hazardous situ-
ation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices or property damage.
CAUTION
used without the safety alert symbol
indicates a potentially hazardous situation
which, if not avoided, may result in property
damage.
DANGER
!
!
WARNING
!
CAUTION
!
!
CAUTION
TURF CARE AND SPECIALTY PRODUCTS
MODEL NUMBER
SERIAL NUMBER
JOHNSON CREEK, WI MADE IN U.S.A.
MODEL NUMBER:
This number appears on
sales literature, technical manuals and price lists.
SERIAL NUMBER:
This number appears only on
your mower. It contains the model number
followed consecutively by the serial number. Use
this number when ordering parts or seeking
warranty information.
SERIAL TAG
SAFETY
GB-4
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
3 SAFETY
PREPARING FOR SAFE OPERATION
Operator preparation and training
Become familiar with the
safe operation of the equip-
ment, operator controls and
safety signs. Do not operate
or allow another person to
operate this machine if there
are any questions about
safety.
If an operator or mechanic cannot read English or one
of the other languages in which this manual is sup-
plied, it is the owner’s responsibility to explain this
material to them. If any portion of this material is
unclear, contact your factory representative for clarifi-
cation.
All operators and mechanics should be trained. The
owner is responsible for training the users.
Wear appropriate clothing, including long trousers
and safety goggles or safety glasses with side shields
when operating mower. Do not operate when barefoot
or wearing open sandals. Long hair, loose clothing or
jewelry may get tangled in moving parts.
Never allow underage children, unskilled or improp-
erly trained people to operate this equipment. Local
regulations can restrict the age of the operator.
Do not carry passengers, especially small children.
They may fall off and be seriously injured.
Keep warning labels and this operator’s manual legi-
ble and intact. Replacement labels and manuals are
available from the factory.
Do not operate machine while under the influence of
drugs or alcohol.
The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other
people or property. Site preparation and circum-
stances
Evaluate the terrain to determine what accessories
and attachments are needed to properly and safely
perform the job. Only use accessories and attach-
ments approved by the manufacturer.
Clear the area to be mowed of objects such as rocks,
toys, wire or debris that may be picked up or thrown
by the mower.
Site preparation and circumstances
Evaluate the terrain to determine what accessories
and attachments are needed to properly and safely
perform the job. Only use accessories and attach-
ments approved by the manufacturer.
Clear the area to be mowed of objects such as rocks,
toys, wire or debris that may be picked up or thrown
by the mower.
Be sure the area is clear of pets and people, espe-
cially young children. Never assume they will remain
where you last saw them. Stop the machine if any
enter the area.
Mow only in daylight or in good artificial light.
Do not mow wet grass as tires may lose traction.
Machine preparation
Check operator present interlock system and brake
operation. Adjust or repair any problems before using.
Never tamper with safety devices. Keep shields and
interlock safety devices in place and in proper working
condition.
Keep all fasteners such as nuts, bolts and pins well
secured.
Visually inspect blades, blade bolts and the cutter
assembly for wear or damage. Replace worn or dam-
aged blades and bolts in sets to preserve balance.
Verify that machine and attachments, if any, are in
good operating condition.
Do not engage blades until ready to mow.
WARNING
All rotary lawnmowers are potentionally
dangerous. They can amputate hands and
feet and throw objects. Failure to follow
these safety and operating instructions
could result in serious injury or death.
SAFETY
GB-5
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
OPERATING SAFELY
In general
Use extra care when loading or unloading the
machine into a trailer or truck.
Watch out for traffic when near or crossing roadways.
Do not run the engine in an enclosed area where dan-
gerous carbon monoxide fumes can collect.
Do not place your foot on the ground while operating
the machine.
Before operating, lower the discharge chute, insert the
mulcher or install the entire grass catcher in place.
Keep clear of the discharge opening at all times.
Never direct the discharge toward a bystander. Stop
operation if someone approaches.
Keep washout ports and other mower housing service
openings closed when mowing.
Use care when pulling loads or using heavy equip-
ment.
- Use only approved drawbar hitch points.
- Limit loads to those you can safely control.
- Do not turn sharply. Use care when reversing.
Use counterweight(s) or wheel weights when sug-
gested in the operators manual.
Never leave a machine unattended. Always turn off
blades, set parking brake, stop engine and remove
keys before dismounting.
Starting
Start only according to instructions in this manual or
on the machine.
Before attempting to start the engine, make sure:
- the parking brake is on,
- the PTO is disengaged;
- the drive is in NEUTRAL.
When starting the engine, make sure hands and feet
are clear of the blades.
Do not start the machine while standing in front of the
discharge chute or with the chute directed at some-
one.
Do not engage PTO at full throttle. Throttle to idle or
lowest possible engine speed.
Do not change engine governor settings or overspeed
the engine. Operating the engine at excessive speed
can increase the hazard of personal injury.
Interrupting operation
Before leaving the operators position:
- Park on level ground.
- Disengage the PTO.
- Set the parking brake.
- Shut off the engine and remove the key.
Disengage the PTO and wait until the blades quit
rotating:
- before raising cutterdeck;
- when not mowing;
- for transport;
- when crossing surfaces other than grass.
Stop the engine, disengage the PTO and wait until the
blades quit rotating:
- before refueling;
- before removing grass catcher;
- before making height adjustment unless the
adjustment can be made from the operators posi-
tion.
Stop the engine, disengage the PTO and disconnect
the spark plug wire(s) or remove the key:
- before clearing blockages or unclogging chute;
- before checking, cleaning or working on the
machine;
- after striking a foreign object. Inspect the machine
for damage and make repairs before restarting.
- if the machine begins to vibrate abnormally.
Inspect and make repairs as needed before
restarting;
- except as specifically noted, such as for carburetor
adjustment, where the engine must be running.
Keep hands and feet clear of moving parts in these
circumstances.
Allow the blades to come to a complete stop when
stopping operation to clear blockages, unclog, inspect
the machine, do maintenance or repair.
Reduce the throttle setting during engine shut-down
and, if the engine is provided with a shut-off valve,
turn the fuel off at the conclusion of mowing.
SAFETY
GB-6
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
MANEUVERING SAFELY
In general
Slow down before turning.
Do not mow in reverse unless absolutely necessary.
Always look behind and down for small children and
pets before and during backing.
Beware when approaching blind corners, shrubs,
trees, tall grass or other objects that may obscure
vision.
If tires lose traction, disengage the blades. If on a
slope, head down.
Mowing slopes
Slopes are a major factor in loss-
of-control and tipover accidents
that sometimes lead to severe
injury or death. All slopes require
extra caution.
Do not mow on slopes if
uneasy or uncertain. Ultimate
responsibility for safe opera-
tion on slopes rests with the
operator.
Do not mow excessively steep slopes.
With ride-on machines, always mow up and down
slopes, not across.
With walk-behind machines, always mow across
slopes, not up and down.
Avoid starting or stopping on a slope. If tires lose trac-
tion, disengage the blade and proceed slowly straight
down the slope.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Do not turn on slopes unless necessary, and then turn
slowly and downhill when possible.
Stay away from slopes if the ground is loose or if
caught in the rain during mowing.
Use lower speeds on a slope to avoid stopping or
shifting.
Use extra care with grass catchers or other attach-
ments. These can change the stability of the machine.
Avoid driving over ruts, holes, rocks and roots when-
ever possible. Be alert to dips and rises. Uneven ter-
rain can overturn a mower or cause it to slide.
Do not mow dropoffs, ditches or embankments. The
machine could suddenly turn over if a wheel runs over
the edge or an edge caves in.
Follow the manufacturers recommendations for wheel
weights or counterweights to improve stability.
WARNING
!
SAFETY
GB-7
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
MAINTENANCE SAFETY
In General
Maintain machine according to the manufacturers
schedule and instructions for maximum safety and
best mowing results.
Park Machine on level ground.
Never allow untrained personnel to service the
machine
Adjust or repair only after the engine has been
stopped and the blades have quit rotating.
Inspect grass catcher components regularly. If worn,
damaged or deteriorated, they may expose moving
parts or allow objects to be thrown.
Replace parts if worn, damaged or faulty. For best
results, always replace with parts recommended by
the manufacturer.
Disconnect battery or remove spark plug wire(s)
before making any repairs. Disconnect the negative
terminal first and the positive last.
Do not dismantle the machine without releasing or
restraining forces which may cause parts to move
suddenly.
Provide adequate support for lifted machine or parts if
working beneath.
Do not put hands or feet near or under rotating parts.
Clean up oil or fuel spillage thoroughly.
Replace faulty mufflers.
To reduce fire hazards, keep the engine, muffler, bat-
tery compartment and fuel storage area free of grass,
leaves, debris buildup or grease.
Blades
Mower blades are sharp and
can cut. Use extra caution
when handling. Remove
obstructions with care. Wrap
the blade(s) or wear gloves.
Be aware that rotating one
blade on multiblade mowers
can cause other blades to
rotate.
Only replace blades. Never straighten or weld them.
Keep other persons away from blades.
Fuel
Gasoline and diesel fuels are
flammable; gasoline vapors
are explosive. Use extra care
when handling.
Store only in containers spe-
cifically designed for fuel.
When refueling or checking
fuel level;
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overfill;
- If fuel is spilled, do not attempt to start the engine
until the spill is cleaned up and vapors have
cleared.
Replace caps on fuel cans and tanks securely.
Hydraulic System
The machines hydraulic system
operates under high pressure.
When checking for leaks, do
not use your hands to attempt
to find a leak. Instead use
cardboard or paper.
Escaping hydraulic fluid can be under sufficient pres-
sure to penetrate skin and cause serious injury.
If hydraulic fluid is injected into the skin, it must be
promptly removed by a doctor familiar with this form of
injury or gangrene may result.
Check that all hydraulic fluid connections are tight and
all hydraulic hoses and lines are in good condition
before applying pressure to the system.
WARNING
!
WARNING
!
SAFETY
GB-8
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
Battery
To reduce the risk of personal
injury when working near a
battery:
When working with battery
acid, always use protective
equipment such as, but not
limited to, goggles, face
shield, rubber gloves and
apron.
Avoid leaning over a battery.
Do not expose a battery to open flames or sparks.
Be sure batteries with filler caps are properly filled
with fluid.
Do not allow battery acid to contact eyes or skin.
Flush any contacted area with water immediately and
get medical help.
Charge batteries in an open, well ventilated area,
away from sparks and flames. Unplug charger before
connecting or disconnecting from battery.
STORAGE SAFETY
Stop the engine and allow to cool before storing.
Drain the fuel tank outdoors only.
Store fuel in an approved container in a cool, dry
place.
Keep the machine and fuel containers in a locked
storage place to prevent tampering and to keep chil-
dren from playing with them.
When the machine is to be parked, stored or left unat-
tended, lower the cutterdeck unless a positive
mechanical lock is used.
Do not store the machine or fuel container near heat-
ing appliances with an open flame such as a water
heater or an appliance with a pilot light.
Keep gasoline storage area free of grass, leaves and
excessive grease to reduce fire hazard. Jump starting
JUMP STARTING
1. Be sure the jumper cables are in good condition.
Turn off the ignition and all electrical accessories on
both machines.
2. Position the machine with a good (charged) battery
next to but not touching the machine with the dead
battery so jumper cables will reach.
3. When making cable connections: - make sure the
clamps do not touch anywhere except to intended
metal parts, - Never connect a positive (+ or red)
terminal to a negative (“—” or black) terminal. -
Make sure the cables wont get caught in any parts
after the engines are started.
4. Connect one end of the first jumper cable to the
positive
terminal on one battery. Connect the other
end to the
positive
terminal on the other battery.
5. Connect one end of the other cable to the
negative
terminal of the machine with a good (charged)
battery. Make the final connection on the engine of
the machine to be started, away from the battery.
6. Start the vehicle with the good battery, then the
machine with the discharged battery.
7. Remove the cables in the exact reverse order of
installation. When removing each clamp, take care it
does not touch any other metal parts while the other
end remains attached.
WARNING
!
LABELS
GB-9
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
4 LABELS
Familiarize yourself with the labels, they are critical to the safe operation of the machine.
REPLACE DAMAGED LABELS.
DO NOT USE FOR TOWING
! WARNING
361175
To prevent burns, do not touch
muffler or muffler shield.
Temperature may exceed 150°F (66°C).
! WARNING
339237
3002518
1. Do not operate with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.
See instruction in operator’s manual to properly clean radiator or oil cooler and check fluid levels.
2. When implement becomes clogged, disengage power and stop engine before cleaning.
3. Keep hands, feet, and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place.
6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD/4WD while tractor is moving.
CAUTION
THIS TRACTOR MAY TIP
OVER UNEXPECTEDLY
AND QUICKER THAN AN
OPERATOR IS ALERT TO
JUMP FREE.
1. NEVER OPERATE A TRACTOR
WITHOUT PROPER ROLL PRO-
TECTION (SEE MANUAL)
2. ALWAYS WEAR YOUR SEAT
BELT WHEN OPERATING THIS
TRACTOR EQUIPPED WITH
ROLL PROTECTION.
3. NEVER HITCH ABOVE OR TO
THE REAR AXLE.
4. DO NOT OPERATE TRACTOR
ON STEEP SLOPES OR NEAR
DROP-OFFS.
5. AVOID SHARP HIGH SPEED
TURNS.
Serious injury or death
may result because of
tractor upsets.
555891
! DANGER
! WARNING
Fit roll over protective
structure before using
this machine on slops
greater than 14°.
Do not use on slopes
greater than 21°.
Keep bystanders away.
3002529
Do not operate machine with discharge chute or
guards flipped up or removed.
Do not operate machine with bent components or
with implement in raised position.
Keep yourself and others away from the mower when
in operation.
3002502
Serious injury or death can result from blade contact
or from objects being thrown very long distances.
! DANGER
LABELS
GB-10
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
KEEP HANDS and FEET AWAY
DANGER
Fuel Spray May Cause Injury
W
A
R
N
I
N
G
REMOVE SLOWLY
N
O
N
-
V
E
N
T
E
D
FILTER IS UNDER PRESSURE. REMOVE
FILTER SLOWLY TO AVOID BODILY INJURY.
! WARNING
366160
! DANGER
TO AVOID SERIOUS BODILY INJURY STOP
ENGINE AND DISENGAGE REELS BEFORE
WORKING ON MOWERS
OR EMPTYING BASKETS
!
365933
To prevent injury when working with battery:
1. Always connect the black ground ( - ) cable last and
remove it first.
2. Keep sparks and flames away, and avoid contact
with acid.
To avoid injury when jumping battery:
1. Connect positive ( + ) terminal to positive ( + )
terminal.
2. Connect negative ( - ) terminal on the good battery
to frame of vehicle that has dead battery.
! DANGER
3001435
Fill oil tank to 1 inch below filler neck.
DO NOT OVERFILL
! CAUTION
365919
RADIATOR IS UNDER PRESSURE. REMOVE
CAP SLOWLY TO AVOID BODILY INJURY.
! WARNING
365956
TO PREVENT FUEL SPILL,
ONLY FILL TO FILLER NECK.
! CAUTION
366527
! WARNING
365339
To prevent serious injury
never disconnect or tamper
with the seat switch.
Read manual for more information.
Fuel Cap
CONTROLS
GB-11
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
5 CONTROLS
5.0 ICONS ____________________________________________________________________
Familiarize yourself with the icons shown below and what
they represent. Learn the location and purpose of all the
controls and gauges before operating this tractor.
Inexperience operation of this tractor
can cause fatal or serious injury.
Do not attempt to drive the tractor unless you have read
the Operator’s Manual and know how to operate all
controls correctly.
!
WARNING
CONTROLS
GB-12
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
5.1 INDICATOR LIGHTS _________________________________________________________
The indicator lights, located on the front console, are part
of the “System Sentry”. These lights indicate important
operating and maintenance information. Before operating
the tractor, be sure you understand the function of each
light and the correct response to it.
Figure 5A
A.
Engine Oil Pressure
-
Indicates low engine oil
pressure. If this light remains ON after starting
engine, or comes ON during operation, shut tractor
down immediately. Check engine oil level..
IMPORTANT:
Continued operation with oil pressure light ON can
damage engine.
B.
Engine Coolant Temperature
-
Indicates high
engine coolant temperature
.
In addition to the light
an alarm will sound. Stop cutting and disengage all
drives. Run engine at idle for few minutes until light
goes OFF. If light remains ON, shut tractor off and
allow engine to cool before resuming operation.
C.
Hydraulic System
-
Indicates low charge oil
pressure in the traction system. If this light remains
ON after starting engine, or comes ON during
operation, shut tractor down immediately.
IMPORTANT:
Continued operation with hydraulic system light
ON can damage hydraulic system components.
D.
Hydraulic System Charge Filter
-
Indicates that
charge filter (small filter) in hydraulic system is
plugged and must be replaced. Stop cutting and
return tractor to the maintenance area for service.
E.
Hydraulic Oil Temperature
-
Indicates high
hydraulic oil temperature. In addition to the light an
alarm will sound. Stop cutting and disengage all
drives. Run engine at idle for few minutes until light
goes off. If light remains ON, shut tractor off and
allow hydraulic system to cool before resuming
operation.
F.
Hydraulic System Return Line Filter
-
Indicates
that return line filter (large filter) is plugged and must
be replaced. Stop cutting and return tractor to
maintenance area immediately.
G.
Air Cleaner
-
Indicates the that air cleaner needs to
be cleaned or replaced.
H.
Glow Plug
-
Lights only while depressing the glow
plug switch (X - Figure 5D).
I. T
urn Indicato
r -
Turn indicators are only available
with the optional canopy accessory.
3002518
1. Do not operate with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.
See instruction in operator’s manual to properly clean radiator or oil cooler and check fluid levels.
2. When implement becomes clogged, disengage power and stop engine before cleaning.
3. Keep hands, feet, and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place.
6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD/4WD while tractor is moving.
CAUTION
ABCDE FGHII
CONTROLS
GB-13
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
5.2 LEVERS ___________________________________________________________________
J.
Steering Tilt Lock
-
Use to adjust position of
steering wheel. Push lever forward to lock.
K.
Throttle
-
Regulates engine speed. Push forward to
increase speed, back to reduce speed. Run engine
at full throttle while operating tractor.
L.
Left
-
Raise and lower left wing mower.
M.
Center - Raise and lower front mower.
N.
Right
-
Raise and lower right wing mower.
Figure 5B
5.3 SWITCHES _________________________________________________________________
O.
Ignition Switch
-
Used to start and stop the engine.
The ignition switch has three positions OFF, ON and
START. Read before starting engine.
To prevent unauthorized operation, remove the
ignition key when the tractor is not in use.
To start the tractor, read and follow the start-up
procedures. See Section 6.3.
P.
Implement Switch
-
Lift up and push forward to
engage. Pull back to disengage. When engaged,
cutting units can be turned on using switches
Q
and
R.
Figure 5C
Switches
Q
through
U
have 3 positions as shown below.
Q.
Wing
-
Activates both wing motors.
Position 1 - Forward rotation.
Position 2 - Off.
Position 3 - Not used.
R.
Center - Activates front motors.
Position 1 - Forward Rotation.
Position 2 - Off.
Position 3 - Not Used.
S.
Lights (Optional)
Position 1 - Front lights and flashers.
Position 2 - Off.
Position 3 - Work lights.
T.
2WD - 4WD
Position 1 - Engage 4WD.
Position 2 - Engage 2WD.
Position 3 - Momentary 4 WD in reverse.
U.
Cruise Control
Position 1 - Engages cruise control.
Position 2 - Not used.
Position 3 - Disengage cruise control.
V.
Light Test
-
Press switch to test horn and all
“System Sentry” lights. Switch does not test glow
plug, engine oil pressure and charge pressure lights.
Engine oil pressure and charge pressure light can be
checked by turning ignition switch to ON. See
Section 6.1.
X.
Glow Plug
-
Depress switch to preheat glow plugs.
Do not hold switch longer than seven seconds. See
Section 6.3.
J
K
L
M
N
O
See Figure 5A
5111-02
R
Q
P
S
T
U
V
5111-04
POSITION 1 POSITION 2 POSITION 3
5111-03
CONTROLS
GB-14
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
5.4 GAUGES
________________________________________________________________________________
W.
Temperature Gauge -
Displays engine coolant
temperature. Do not operate tractor if temperature is
above 230°F (110°C).
Y.
Tachometer
-
Displays engine speed.
Z.
Fuel Gaug
e -
Displays fuel level.
AA.
Vol t me t e r
-
Displays electrical system voltage.
AB.
Hour Meter
-
Records engine operating hours. The
hour meter can be used to time maintenance
intervals or mowing operations.
AC.
Circuit Breakers
-
Push down on rubber boot to
reset circuit breaker.
Figure 5D
5.5 PEDALS
_________________________________________________________________________________
AD.
Differential Lock
-
Press pedal down to lock front
wheels into synchronous rotation and prevent
wheels from spinning independently.
Stop machine before pressing
pedal.
Difficult turning can result in
serious injury.
With the differential lock engaged the effort to
turn the tractor is increased and the tractor’s
turning ability is reduced. Stop machine and
release foot pedal to disengage lock before
turning.
AE.
Service Brake
-
Press pedal down to slow or stop
machine.
AF.
Traction Pedal
-
Controls the direction and speed of
the machine. Slowly depress the top of the pedal
AF
1
for forward motion or depress lower portion
AF
2
of the pedal for reverse motion. The pedal will return
to neutral when released.
AG.
Ground Pressure
-
Use to adjust the ground
pressure of the mowers. See Section 7.8.
AH.
Tow Valve
-
Turn valve to open hydraulic drive
system before towing. See Section 6.8.
AJ.
Parking Brake
-
Pull lever up to engage brakes.
Depress lever latch, then push lever forward to
release parking brake.
Figure 5E
W
X
Y
Z
AA
AB
AC
5111-05
CAUTION
!
WARNING
AD
AE
AF
1
AF
2
AG
AH
AJ
5111-06
OPERATION
GB-15
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
6 OPERATION
6.0 DAILY INSPECTION _________________________________________________________
The Daily Inspection should be
performed only when the engine is
off and all fluids are cold. Lower implements to
the ground, engage parking brake, stop the
engine and remove ignition key.
1. Perform a visual inspection of the entire unit. Look for
signs of wear, loose hardware, and missing or dam-
aged components. Check for fuel or oil leaks.
2. Check the fuel supply, radiator coolant level, crank-
case oil and hydraulic oil. All fluids must be at the
full level mark.
3. Hydraulic oil level should never be out of view on the
lower sight gauge (located on the left-hand side of
oil tank).
4. Test the “System Sentry” to insure all display lights
function.
5. Turn the ignition switch ON then depress test button
(V, Figure 5C). If any light remains on after starting
the engine or turns on during operation, stop the
engine immediately, check for the probable cause.
6. Make sure all mowers are adjusted to the same
cutting height. See Section 8.0.
7. Make sure the hood screen, radiator and oil cooler
fins are clean that the machine was lubricated and
the tires are properly inflated.
8. Test the operator back-up system. See Section 6.1.
6.1 OPERATOR BACKUP SYSTEM ________________________________________________
1. The operator backup system prevents the engine
from starting unless the parking brake is engaged
and the implement switch is off. The system also
stops the engine if the operator leaves the seat with
the implement switch engaged or the parking brake is
disengaged.
Leaving a tractor while it is
running and unattended can
be fatal or cause serious injury.
Never operate equipment with the operator back-
up system disconnected or malfunctioning. Do
not disconnect or bypass any switch.
2. Perform each of the following tests to insure the
operator backup system is functioning properly. Stop
the test and have the system inspected and repaired
if:
the engine
does not
start in Test 1, or;
the engine
starts
during Test 2 or 3.
the engine
continues
to run during Tests 4 or 5.
Test 1
represents normal starting procedure. The
operator is seated, parking brake is engaged and the
implement switch is disengaged.
The engine must be OFF before performing Tests 2
and 3. The engine must not start with either control
in the position shown.
First start the engine in the normal manner then
engage the implement switch for Test 4 or disengage
the parking brake for Test 5 and lift your weight off
the seat for each test.
-
Lift your weight off the seat. The cutting units must stop rotating
within seven (7) seconds.
.
6.2 OPERATING PROCEDURE ____________________________________________________
To help prevent injury, always
wear safety glasses, leather
work shoes or boots, a hard hat, and ear
protection.
1. Under no circumstances should the engine be
started with the operator standing next to the tractor.
2. Do not operate tractor or implements with loose,
damaged or missing components. Whenever
possible mow when the grass is dry.
An overturning tractor can be
fatal or cause serious injury.
CAUTION
!
WARNING
Test
Operator
Seated
Parking
Brake
Implement
Switch
Engine
Starts
Yes No On Off On Off Yes No
1
✔✔
2
✔✔
3
✔✔✔
4
✔★✔
5
✔✔★
CAUTION
!
!
WARNING
OPERATION
GB-16
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
Seat belts must be worn whenever a ROPS is
installed on the tractor. Always keep seat belt
snugly adjusted. If the tractor is overturning, hold
onto the steering wheel. Do not attempt to jump
out or leave the seat.
3. First mow in a test area to become thoroughly
familiar with the operation of the tractor and control
levers.
4. Study the area to determine the best and safest
operating procedure. Consider the height of the
grass, type of terrain, and condition of the surface.
Each condition will require certain adjustments or
precautions.
5. Never direct discharge of material toward
bystanders, nor allow anyone near the machine
while in operation.
Thrown debris can cause
serious injury.
Pick up all debris you can find before mowing.
Enter a new area cautiously. Always operate at
speeds that allow you to have complete control of
the tractor.
6. Use discretion when mowing near gravel areas
(roadway, parking areas, cart paths, etc). Stones
may be discharged and cause serious injuries to
bystanders and/or property damage.
7. Stop the equipment immediately after striking an
obstruction or if the machine begins to vibrate
abnormally. Have the machine inspected and
repaired before resuming operation.
8. Do not idle engine for long periods of time if not
mowing, heat from the tractor can damage grass.
Stop the engine.
9. If there is any doubt about adequate clearance
between objects when mowing, raise the mowers
and reduce speed until obstacles are cleared.
Leaving a tractor running and
unattended can be fatal or
cause serious injury.
Before you clean, adjust, or repair this
equipment, disengage all drives, lower
implements to the ground, engage parking brake,
stop engine and remove key from ignition switch
to prevent injuries.
6.3 TO START ENGINE __________________________________________________________
Starting assist fluids are very
flammable and can be fatal or
cause serious injury.
Do not use starting assist fluids.
Use of such
fluids in the air intake system may be potentially
explosive or cause a “Runaway” engine condition
and could result in serious engine damage.
1. Adjust the seat and fasten the seat belt.
2. Remove feet from pedals, place implement switch in
“OFF” position.
Figure 6A
3. Engage parking brake and set throttle lever
approximately 1/4 to 1/3 throttle. The engine should
be started at low idle.
4. Turn ignition switch to “ON” position.
5. Depress glow plug switch for approximately 7
seconds, then release switch. The colder the
temperature, the longer it will take to energize the
plugs. This step is not necessary when starting a
warm engine.
6. Turn ignition key to “START” position and release as
soon as engine starts. Do not hold key in the start
position for more than 15 seconds at a time. If
engine does not start, turn ignition switch to OFF,
wait 30 seconds and try again.
7. Do not operate engine at high RPM immediately
after starting. The engine oil pressure lamp (
A
-
Figure 5A) will be on until the pressure reaches
normal operating level. If the lamp remains on, stop
the engine immediately and have the system
inspected.
When starting at temperatures
below 40°F (4°C), operate the
engine at idle (approx 1000 RPM) for 5 minutes
to prevent damage to engine or hydraulic system.
CAUTION
!
!
WARNING
!
WARNING
Throttle
Implement
Switch
Glow Plug
Switch
Ignition
Key
CAUTION
OPERATION
GB-17
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
6.4 TO DRIVE/TRANSPORT
___________________________________________________________
IMPORTANT:
If the tractor is driven on public roads, it must comply with
federal, state and local ordinances. Contact local
authorities for regulations and equipment requirements.
1. Mowers must be raised and locked in the transport
position when driving to and from the area of opera-
tion to prevent stress on the hydraulic system, and/or
damage to the mowers and lift arms.
2. Disengage Implement Switch. Lift mowers to trans-
port position and engage the transport latches. See
Section 6.5.
a. Adjust then lock the steering wheel in position.
b. Set throttle to “FAST”. Engage 2WD function.
c. Release parking brake and slowly depress trac-
tion pedal.
3. Depress switch to activate “Cruise Control”, if
desired. To disengage “Cruise”, tap brake pedal or
use the switch.
4. When shifting from “Forward” to “Reverse”, the
tractor must come to a complete stop before
changing directions and also when changing
between 2WD and 4WD.
Loose or damaged attach-
ments can cause bodily injury.
Do not operate tractor or attachments with loose,
damaged or missing components.
Figure 6B
6.5 TRANSPORT MECHANISM ____________________________________________________
Accidental lowering of decks
can be fatal or cause serious
injury.
Do not transport with the arms resting on the
latches. Latches are only used to prevent
accidental lowering of the decks.
1. The wing mowers are equipped with a latch to pre-
vent accidental lowering of the decks during transport
or maintenance operations. The latch knobs are
located on the engine firewall on the right and left of
the driver's seat.
2. Raise the mowers to the fullest extent then push the
latch knobs “in” to secure the mower. The weight of
the mower/lift arm must not rest on the latch.
3. To release the latch, pull the latch knob “out” and
lower the mowers to the ground.
Figure 6C
CAUTION
!
5111-22
Steering
Wheel Lock
Implement
Switch
Cruise
Control
Throttle
!
WARNING
Latch Knob
OPERATION
GB-18
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
6.6 TO PARK/STOP
____________________________________________________________
1. If an emergency arises and the tractor must be
parked on the area of operation, follow the guidelines
outlined by the grounds superintendent.
If the tractor is parked on an incline, chock or block
the wheels.
2. To park the tractor under normal conditions, disen-
gage
implement switch
then raise and lock the imple-
ments in the transport position and move away from
the area of operation.
3. Select a flat and level area to park.
a. Release traction pedal and depress service
brake pedal, if necessary, to bring the tractor to a
complete stop.
b. Disengage all drives, lower implements to the
ground, reduce throttle to low idle and allow
engine to operate at no load for 2 to 3 minutes.
c. Engage parking brake, stop the engine and
always remove the ignition key.
6.7 TO MOW
__________________________
1. Set Throttle to “FAST” and lower mowers to the
ground. Use the Tachometer to maintain engine
speed at 2800 rpm.
2. To mow, engage Implement Switch then depress
Wing and Center Deck Motor switches.
3. Engage 4-WD switch then slowly depress traction
pedal. When mowing long flat areas you may
engage the cruise control.
Figure 6D
a. Cut grass higher than desired the first time so
mower will clear unseen obstructions and will not
scalp if ground is rough.
b. Stop and raise the implement when crossing
paths or roadways. Look out for traffic.
4. For better traction and handling apply differential
lock. Depress and hold pedal (AD - Figure 5E).
a. To disengage differential, drive the tractor straight
forward, release the traction pedal and the differ-
ential.
b. Depress the traction pedal to resume operation.
With the differential lock
engaged, the tractor cannot
turn. Release foot pedal to disengage lock before
turning
5. When operating in reverse and additional power is
required to climb out of a small depression, press
and hold the momentary 4WD - reverse switch.
Leaving a tractor running and
unattended can be fatal or
cause serious injury.
To clear obstructions from mower, disengage
implement switch, engage parking brake, stop
engine and remove key from ignition switch.
THEN remove obstruction.
Wing Deck Motors
Implement
Switch
4WD Switch
Ta c o m e t e r
Center Deck
Motor
Throttle
5111-05-01
!
WARNING
!
!
WARNING
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Ransomes 69116, 69129 Owner's manual

Category
Lawnmowers
Type
Owner's manual

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