Relion
®
Protection and Control
630 series
Installation Manual
Document ID: 1MRS755958
Issued: 2011-02-23
Revision: C
Product version: 1.1
© Copyright 2011 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license
and may be used, copied, or disclosed only in accordance with the terms of such
license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa, Finland
Telephone: +358 10 2211
Facsimile: +358 10 22 41094
http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC). This conformity is the result of tests conducted by ABB in
accordance with the product standards EN 50263 and EN 60255-26 for the EMC
directive, and with the product standards EN 60255-1 and EN 60255-27 for the low
voltage directive. The IED is designed in accordance with the international
standards of the IEC 60255 series.
Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial
property damage.
Only a competent electrician is allowed to carry out the electrical
installation.
National and local electrical safety regulations must always be
followed.
The frame of the IED has to be carefully earthed.
Whenever changes are made in the IED, measures should be taken
to avoid inadvertent tripping.
The IED contains components which are sensitive to electrostatic
discharge. Unnecessary touching of electronic components must
therefore be avoided.
Table of contents
Section 1 Introduction.......................................................................5
This manual........................................................................................5
Intended audience..............................................................................5
Product documentation.......................................................................6
Product documentation set............................................................6
Document revision history.............................................................7
Related documentation..................................................................8
Symbols and conventions...................................................................8
Safety indication symbols..............................................................8
Manual conventions.......................................................................8
Section 2 Environmental aspects...................................................11
Sustainable development.................................................................11
Disposing of the IED.........................................................................11
Section 3 Unpacking, inspecting and storing.................................13
Removing transport packaging.........................................................13
Inspecting the product......................................................................13
Identifying the product.................................................................13
Checking delivery items...............................................................13
Inspecting the IED.......................................................................13
Returning an IED damaged in transit..........................................14
Storing..............................................................................................14
Section 4 Mounting.........................................................................15
Required tools..................................................................................15
Checking environmental conditions and mounting space................15
Mounting the IED..............................................................................15
Flush mounting the IED...............................................................15
Semi-flush mounting the IED.......................................................17
Rack mounting the IED................................................................20
Rack mounting a single IED...................................................20
Rack mounting two IEDs........................................................21
Rack mounting a single IED and test switch RTXP................23
Wall mounting the IED.................................................................25
Ceiling and wall mounting with external display module.............26
Mounting the external display module....................................26
Ceiling mounting the main unit...............................................29
Wall mounting the main unit...................................................32
Arranging ventilation....................................................................35
Table of contents
630 series 1
Installation Manual
Section 5 Connecting.....................................................................37
Required tools..................................................................................37
Connecting wires..............................................................................37
Connecting screw-compression type wires.................................37
Connecting protective earthing.........................................................38
Connecting analog signals...............................................................40
Connecting current and voltage inputs .......................................41
Connecting RTD input and mA outputs.......................................43
Connecting IED with a test switch...............................................47
Connecting binary signals................................................................47
Connecting power supply.................................................................57
Connecting communication..............................................................60
Connecting external display module.................................................61
Section 6 Checking installation......................................................63
Identifying hardware and software version.......................................63
Checking mounting...........................................................................63
Energizing the IED............................................................................63
Section 7 Removing, repairing and exchanging.............................65
Product lifecycle...............................................................................65
Checking IED information.................................................................65
Removing the IED............................................................................65
Sending the IED for repair................................................................66
Exchanging the IED..........................................................................66
Section 8 Technical data................................................................67
Case and HMI display variants.........................................................67
Front side of the IED....................................................................67
Rear side of the IED....................................................................68
Enclosure class................................................................................70
Section 9 Accessories and ordering data.......................................71
Mounting kits....................................................................................71
Flush mounting kit.......................................................................71
Semi-flush mounting kit...............................................................72
Rack mounting kit for a single IED..............................................73
Rack mounting kit for two IEDs...................................................73
Test switch...................................................................................74
Wall mounting kit for an IED .......................................................75
Ceiling mounting kit for a main unit.............................................76
Wall mounting kit for a main unit.................................................79
Connector sets.................................................................................81
Cables..............................................................................................81
Table of contents
2 630 series
Installation Manual
Section 10 Glossary.........................................................................83
Table of contents
630 series 3
Installation Manual
4
Section 1 Introduction
1.1 This manual
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
1.2 Intended audience
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic
equipment.
1MRS755958 C Section 1
Introduction
630 series 5
Installation Manual
1.3 Product documentation
1.3.1 Product documentation set
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning
deinstalling
&
disposal
Application manual
Operation manual
Installation manual
Service manual
Engineering manual
Commissioning manual
Communication protocol
manual
Technical manual
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning
deinstalling
&
disposal
Planning & purchase
Engineering
Installing
Commissioning
Operation
Maintenance
Decommissioning
deinstalling
&
disposal
Application manualApplication manual
Operation manualOperation manual
Installation manualInstallation manual
Service manualService manual
Engineering manualEngineering manual
Commissioning manualCommissioning manual
Communication protocol
manual
Communication protocol
manual
Technical manualTechnical manual
en07000220.vsd
IEC07000220 V1 EN
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using
the different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 60870-5-103, IEC 61850
and DNP3.
The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED.
The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for checking
of external circuitry and energizing the IED, parameter setting and configuration as
Section 1 1MRS755958 C
Introduction
6 630 series
Installation Manual
well as verifying settings by secondary injection. The manual describes the process
of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the IED. The manual also describes how to identify disturbances and
how to view calculated and measured power grid data to determine the cause of a
fault.
The service manual contains instructions on how to service and maintain the IED.
The manual also provides procedures for de-energizing, de-commissioning and
disposal of the IED.
The application manual contains descriptions of preconfigurations. The manual can
be used as a reference for configuring control, protection, measurement, recording
and LED functions. The manual can also be used when creating configurations
according to specific application requirements.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.
The communication protocol manual describes a communication protocol
supported by the IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.
The service manual is not available yet.
1.3.2 Document revision history
Document revision/date
Product series version History
A/2009-09-15 1.0 First release
B/2009-12-29 1.0 Content updated
C/2011-02-23 1.1 Content updated to correspond to the
product series version
Download the latest documents from the ABB web site http://
www.abb.com/substationautomation.
1MRS755958 C Section 1
Introduction
630 series 7
Installation Manual
1.3.3 Related documentation
Product series- and product-specific manuals can be downloaded from the ABB
web site http://www.abb.com/substationautomation .
1.4 Symbols and conventions
1.4.1 Safety indication symbols
The electrical warning icon indicates the presence of a hazard
which could result in electrical shock.
The warning icon indicates the presence of a hazard which could
result in personal injury.
The caution icon indicates important information or warning related
to the concept discussed in the text. It might indicate the presence
of a hazard which could result in corruption of software or damage
to equipment or property.
The information icon alerts the reader of important facts and
conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to
understand that under certain operational conditions, operation of damaged
equipment may result in degraded process performance leading to personal injury
or death. Therefore, comply fully with all warning and caution notices.
1.4.2 Manual conventions
Conventions used in IED manuals. A particular convention may not be used in this
manual.
• Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons, for example:
Section 1 1MRS755958 C
Introduction
8 630 series
Installation Manual
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name
in PCM600.
• The * character after an input or output signal name in the function block
symbol given for a function, indicates that the signal must be connected to
another function block in the application configuration to achieve a valid
application configuration.
1MRS755958 C Section 1
Introduction
630 series 9
Installation Manual
10
Section 2 Environmental aspects
2.1 Sustainable development
Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the IED.
The choice of materials and the suppliers have been made according to the EU
RoHS directive (2002/95/EC). This directive limits the use of hazardous substances
which are the following:
Table 1: Maximum concentration values by weight per homogeneous material
Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%
Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is
supported by maintenance and repair services as well as by the availability of spare
parts.
Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an
external auditing body. We follow environmental rules and regulations
systematically to evaluate their effect on our products and processes.
2.2 Disposing of the IED
Definitions and regulations of hazardous materials are country-specific and change
when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts
contact a local waste handler who is authorized and specialized in disposing
1MRS755958 C Section 2
Environmental aspects
630 series 11
Installation Manual
electronic waste. These handlers can sort the material by using dedicated sorting
processes and dispose of the product according to the local requirements.
Table 2: Materials of the IED parts
IED Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts
PC
1)
, LCP
2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
Section 2 1MRS755958 C
Environmental aspects
12 630 series
Installation Manual
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
Page is loading ...
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
-
20
-
21
-
22
-
23
-
24
-
25
-
26
-
27
-
28
-
29
-
30
-
31
-
32
-
33
-
34
-
35
-
36
-
37
-
38
-
39
-
40
-
41
-
42
-
43
-
44
-
45
-
46
-
47
-
48
-
49
-
50
-
51
-
52
-
53
-
54
-
55
-
56
-
57
-
58
-
59
-
60
-
61
-
62
-
63
-
64
-
65
-
66
-
67
-
68
-
69
-
70
-
71
-
72
-
73
-
74
-
75
-
76
-
77
-
78
-
79
-
80
-
81
-
82
-
83
-
84
-
85
-
86
-
87
-
88
-
89
-
90
-
91
-
92
-
93
-
94
-
95
-
96
Ask a question and I''ll find the answer in the document
Finding information in a document is now easier with AI
Related papers
-
ABB Relion 630 Series User manual
-
ABB RELION REF615R Installation guide
-
-
ABB 615 Series ANSI 5.0 FP1, Protection Relay Installation guide
-
-
-
-
-
-
ABB RET615 User manual
Other documents
-
Micromax X329 User manual
-
Candy GO W485D-66 User manual
-
-
-
AA Products X316 User manual
-
ROOMS TO GO 40977057 Assembly Instructions
-
Walker Edison Furniture Company HDU34COBCDW Operating instructions
-
Shimano SM-BB91 Exploded View
-
-
Ideal Pet Products CFE Operating instructions
