Pulsar PCE6150 Owner's manual

Category
Air compressors
Type
Owner's manual

Pulsar PCE6150 is a powerful air compressor designed for a wide range of applications. With its 15-gallon tank capacity, it can handle even the most demanding jobs. The PCE6150 delivers 5.8 CFM at 90 PSI, making it ideal for powering air tools such as nailers, staplers, and impact wrenches. It features an oil-free pump for low maintenance and a long lifespan. The air compressor also comes equipped with a pressure regulator and gauge for precise control of air pressure. Additionally, it has a built-in thermal overload protector to prevent overheating and ensure safety.

Pulsar PCE6150 is a powerful air compressor designed for a wide range of applications. With its 15-gallon tank capacity, it can handle even the most demanding jobs. The PCE6150 delivers 5.8 CFM at 90 PSI, making it ideal for powering air tools such as nailers, staplers, and impact wrenches. It features an oil-free pump for low maintenance and a long lifespan. The air compressor also comes equipped with a pressure regulator and gauge for precise control of air pressure. Additionally, it has a built-in thermal overload protector to prevent overheating and ensure safety.

Table of Contents
Topic
Page
Safety Guidelines-Definitions 4
Hazard Warnings 5
Air Compressor
15
Precautions 15
Basic Air Compressor Components 16
Assembling the Air Compressor 16
Compressor Controls 18
Electrical Power Requirements 19
Breaking In The Pump 21
Operating Instructions 21
Maintenance 23
Storage 24
Service 24
Troubleshooting 25
Glossary Terms 29
Parts Listing 30
2
Limited Warranty 35
Owner’s Manual
3
Air Compressor
Air Compressor
Prior to installation and usage, thoroughly inspect air compressor for damages.
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or corrosion.
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and corrosion.
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Air Tool Inspection
Prior to connecting and using the compressor, thoroughly inspect each air tool for
damage.
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are secure.
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d usage.
Warning! Read And Understand All Safety Precautions In
This Manual Before Operating. Failure To Comply With
Instructions In This Manual Could Result In Personal
Injury, Property Damage, And / Or Voiding Of Your
Warranty. Pulsar Products, Inc. Will Not Be Liable For Any
Damage Because Of Failure To Follow These Instruc-
tions.
4
SAFETY GUIDELINES-DEFINITIONS
This manual contains important information that you need to
know and understand in order to protect YOUR SAFETY and to
PREVENT EQUIPMENT PROBLEMS. The following symbols help
you recognize this information. Please read the manual and pay
attention to these sections.
WARNING!
IMPROPER OPERATION OR MAINTENANCE OF
THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY
DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS,
BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
WARNING! WARNINGS INDICATE A CERTAINTY OR
STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS
ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them
for future use.
Owner’s Manual
5
Hazard Warnings
Dust
WARNING! DUST FROM POWER SANDING, SAWING,
GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES CONTAIN
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,
BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
These chemicals may include (but are not limited to) the following:
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Bursting:
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warranty.
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Air Compressor
6
Owner’s Manual
Hazard Warnings (cont’d)
RISK OF EYE OR HEAD INJURY
What could happen:
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LQMXU\
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WKHRSHUDWRUDQGRWKHUVLQWKHZRUNDUHD
How to prevent it:
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7
Hazard Warnings (cont’d)
RISK OF FIRE OR EXPLOSION
What could happen:
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H[SORVLRQUHVXOWLQJLQVHULRXVLQMXU\
How to prevent it:
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Air Compressor
8
Owner’s Manual
Hazard Warnings (cont’d)
RISK OF HEARING LOSS
What could happen:
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SHUPDQHQWKHDULQJORVV
How to prevent:
$OZD\VZHDU$16,6KHDULQJSURWHFWLRQZKHQXVLQJDFRPSUHVVRU
RISK TO BREATHING/INHALATION HAZARD
What could happen:
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9
Hazard Warnings (cont’d)
RISK OF INJURY
What could happen:
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Air Compressor
10
Owner’s Manual
Hazard Warnings (cont’d)
RISK OF INJURY (cont’d)
How to prevent it:
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11
Hazard Warnings (cont’d)
RISK OF INJURY (cont’d)
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Air Compressor
12
Owner’s Manual
Hazard Warnings (cont’d)
RISK OF ELECTRIC SHOCK
What could happen:
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13
Hazard Warnings (cont’d)
RISK OF ENTANGLEMENT
What could happen:
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How to prevent it:
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Air Compressor
14
Owner’s Manual
Hazard Warnings (cont’d)
RISK OF CUT OR BURNS
What could happen:
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How to prevent it:
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15
Precautions
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ion.
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WARNING! The power cord on this product contains
lead, a chemical, known to the state of California to cause
cancer and birth defects or other reproductive harm.
Wash your hands after handling
Air Compressor
Compressor Specifications
PCE6150
15Gallon/56.8L
95
120/13/1
16
Owner’s Manual
Operator manual and warranty card
17
Air Compressor
the
andfrom
also
18
Owner’s Manual
Air Pressure Gauge
Air Pressure Regulator
Quick-Connect Outlets
Moisture
Release
Valve
this
19
Air Compressor
Compressor (cont’d)
COMPRESSOR CONTROLS
Regulated pressure quick connect coupler: This coupler connects to the regulated
outlet pressure valve. To connect the air hose, push the coupler in. To disconnect the
air hose, pull the coupler collar back and separate the coupling.
Electrical Power Requirements
Electrical Wiring
Refer to the air compressor’s registration label for the unit’s voltage and amperage
requirements. Use a dedicated circuit. For best performance and reliable starting, the
air compressor must be plugged into a dedicated circuit, as close as possible to the
fuse box or circuit breaker. The compressor will use the full capacity of a typical
15 amp household circuit. If other devices are on the same circuit, the compressor
may fail to start. Low voltage or an overloaded circuit can result in sluggish starting
that causes the motor overload protection system circuit breaker to trip, especially in
cold conditions.
Note: A circuit breaker is recommended. If the air compressor is connected to a circuit
protected by a fuse, use a dual element time delay fuses (Buss Fusetron type“1”only).
Note: Avoid use of extension cords. If use of an extension cord is necessary, be sure to
use an extension with the correct specifications.
For optimum performance, plug the compressor power cord directly into a grounded
wall socket. Do not use an extension cord unless absolutely necessary. Instead, use a
longer air hose to reach the area where the air is needed.
If use of an extension cord cannot be avoided, the cord should be no longer than 100
feet and be a minimum wire size of 14 gauge (AWG).
20
Owner’s Manual
Compressor (cont’d)
ELECTRICAL POWER REQUIREMENTS (cont’d)
This product is for use on a nominal 110 volt circuit. An outlet having the
same configuration as the plug. No adapter should be used with this product.
Do not alter the plug to fit into a non–Ground or 2-slot receptacle.
WARNING! IMPROPER INSTALLATION OF THE GROUNDING PLUG
CAN RESULT IN THE RISK OF ELECTRIC SHOCK. IF REPAIR OR
REPLACEMENT OF THE CORD OR PLUG IS NECESSARY, DO NOT
CONNECT THE GROUNDING WIRE TO THE FLAT BLADE TERMINAL.
THE WIRE INSULATION THAT HAS AN OUTER SURFACE THAT IS GREEN
GREEN WITH, OR WITHOUT, YELLOW STRIPES IS THE GROUNDING WIRE.
Extension Cord
Use the chart on the right for
the proper extension cord length.
Use only a 3-wire extension cord
that has a 3-blade grounding plug
and a 3-slot receptacle that will
accept the plug of the product. Make
sure your extension cord is in good
condition. An undersized cord will
cause a drop in line voltage as well
as a loss of power and overheating.
The smaller the gauge number, the
heavier the cord.
Grounding Instructions
This product is equipped with a cord having a grounding wire and an
appropriate grounding plug. The plug must be plugged into an outlet
that is properly installed and grounded in accordance with all local codes
and ordinance.
AMP
RATING
LENGTH OF
CORD IN FEET
(120 Volts)
10-12
12-14
14-16
16-18
18-20
25’
16
16
16
14
14
50’
14
12
12
12
12
100’
10
10
10
8
8
150’
8
8
8
8
8
21
Compressor (cont’d)
BREAKING IN THE PUMP
1.Turn the switch to the OFF position.
2. Open the petcock. Turn counterclockwise (loosen).
3. Plug in the power switch to the ON position.
4. The compressor will start.
ALLOW THE COMPRESSOR TO RUN FOR 15 MINUTES, TO BREAK IN THE
INTERNAL PARTS.
CAUTION: AFTER ABOUT 15 MINUTES. IF THE UNIT DOES NOT
OPERATE PROPERLY, SHUT IT DOWN IMMEDIATELY AND CONTACT THE
PRODUCT SERVICE CENTER 1-866-591-8921.
5. After about 15 minutes, turn the power switch to the OFF position.
6. Close the petcock. Turn in the clockwise direction.
7. Turn the power switch to the ON position. The compressor will start and fill the tank
to the kick-out pressure and stop.
Note: As compressed air is used, the pressure switch will restart the
motor automatically.
Note: During the initial break-in cycle, there will be a slight electrical
smell as the motor brushes seat.This is normal for universal motors and will last for
about 5 minutes.
OPERATING INSTRUCTIONS
Periodic Starting
1. Turn the power switch to the OFF position.
2. Close the tank petcock. Turn in the clockwise direction.
3. Plug in the power cord.
Air Compressor
22
Owner’s Manual
Compressor (cont’d)
OPERATING INSTRUCTIONS
WARNING! HIGH TEMPERATURES ARE GENERATED BY THE
ELECTRIC MOTOR AND THE PUMP. TO PREVENT BURNS OR OTHER NJURIES,
I DO NOT TOUCH THE COMPRESSOR WHILE IT IS RUNNING. ALLOW IT TO COOL
I BEFORE HANDLING OR SERVICING. KEEP CHILDREN AWAY FROM THE
COMPRESSOR AT ALL TIMES.
WARNING! WHEN ADJUSTING FROM A HIGHER TO A LOWER
PRESSURE, TURN THE KNOB COUNTERCLOCKWISE TO REACH THE DESIRED
PRESSURE. DO NOT EXCEED THE OPERATING PRESSURE OF THE TOOL OR
ACCESSORY BEING USED.
5. Adjust the regulator to the working pressure of the tool. (never exceed 90 PSI)
Shut down
1. Turn the power switch to the OFF position.
2. Unplug the power cord.
3. Reduce pressure in the tank thorough the outlet hose. You can also pull the relief
valve ring and keep it open in the tank.
WARNING! ESCAPING AIR AND MOISTURE CAN PROPEL DEBRIS
THAT MAY CAUSE EYE INJURY. WEAR SAFETY GOGGLES WHEN OPENING
PETCOCK.
4. Tip the compressor (if necessary for your model ) so the petcock is at the bottom of
the tank(s).Then open the petcock to allow moisture to drain from the tank.
23
Air Compressor
24
Owner’s Manual
after each use
after each use
after each use
25
Compressor (cont’d)
TROUBLE SHOOTING
Note: Trouble shooting problems may have similar causes and solutions.
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Low pressure, not enough air or compressor does not stop.
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Remove and clean or replace.
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Replace worn parts and reassemble with new seals.
Air Compressor
26
Owner’s Manual
Compressor (cont’d)
TROUBLE SHOOTING (cont’d)
Excessive starting and stopping, while not in use
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27
Compressor (cont’d)
TROUBLE SHOOTING (cont’d)
Overheating
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Air Compressor
28
Owner’s Manual
Compressor (cont’d)
TROUBLE SHOOTING (cont’d)
Motor will not run (cont’d)
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29
Compressor (cont’d)
TROUBLE SHOOTING (cont’d)
Glossary of Terms
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Air Compressor
30
Owner’s Manual
PARTS LISTING
8
12
16
15
14
10
11
9
2
5
6
7
3
1
19
18
17
21
22
20
25
26
24
27
13
23
29
28
30
32
35
34
31
36
42
39
43
45
40
41
44
46
47
49
48
50
52
51
38
37
4
33
55
54
53
56
31
Air Compressor
PARTS LISTING
PCE6150-M-01
PCE6150-M-02
PCE6150-M-03
PCE6150-M-04
PCE6150-M-05
PCE6150-M-06
PCE6150-M-07
PCE6150-M-08
PCE6150-M-09
PCE6150-M-10
PCE6150-M-11
PCE6150-M-12
PCE6150-M-13
PCE6150-M-14
PCE6150-M-15
PCE6150-M-16
PCE6150-M-17
PCE6150-M-18
PCE6150-M-19
PCE6150-M-20
PCE6150-M-21
PCE6150-M-22
PCE6150-M-23
PCE6150-M-24
PCE6150-M-25
PCE6150-M-26
PCE6150-M-27
PCE6150-M-28
PCE6150-M-29
PCE6150-M-30
PCE6150-M-31
PCE6150-M-32
PCE6150-M-33
PCE6150-M-34
PCE6150-M-35
PARTS NO. DESCRIPTION QTY.
OIL DISCHARGE SCREW
RUBBER WASHER
2
1
4
4
4
1
1
2
2
1
1
1
2
1
1
1
6
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
6
SCREW
WASHER
WASHER
TWO WAY PIPE
CYLINDER COVER
FILTER
CYLINDER COVER GASKET
BOLT
WASHER
WASHER
VALVE BAFFLE
VALVE
VALVE PLATE
UPPER CYLINDER GASKET
CYLINDER
LOWER CYLINDER GASKET
LOCATING PIN
PISTON RING
SCRAPING OIL RING
PISTON
PISTON PIN
PISTON PIN CLIPS
PROTECTOR
BREATHER
BOLT
WASHER 6
WASHER
OIL GAUGE
OIL GAUGE SEAL
CRANKSHAFT
FRONT COVER
RUBBER WASHER
OIL DISCHARGE SCREW
CONNECTING ROD
32
Owner’s Manual
PARTS LISTING
PCE6150-M-36
PCE6150-M-37
PCE6150-M-38
PCE6150-M-39
PCE6150-M-40
PCE6150-M-41
PCE6150-M-42
PCE6150-M-43
PCE6150-M-44
PCE6150-M-45
PCE6150-M-46
PCE6150-M-47
PCE6150-M-48
PCE6150-M-49
PCE6150-M-50
PCE6150-M-51
PCE6150-M-52
PCE6150-M-53
PCE6150-M-54
PCE6150-M-55
PCE6150-M-56
PARTS NO. DESCRIPTION QTY.
1
2
2
1
1
1
1
1
1
1
1
1
3
3
1
2
2
CRANKCASE
BOLT
WASHER
WASHER
WASHER
NUT
CAPACITOR
OIL SEAL
BEARING
ROTOR
BEARING
BACK COVER
FAN WHEEL
SCREW
WASHER
SCREW
WASHER
1
1
CABLE
STATOR
ROTOR CLIPS 1
RADIATING COVER 1
33
Owner’s Manual
9
22
6
18 19 20
21
8
7
4
5
3
10
2
1
16
25
23
24
17
14
13
15
12
11
PARTS LISTING
34
Owner’s Manual
PARTS LISTING
PCE6150-A-01
PCE6150-A-02
PCE6150-A-03
PCE6150-A-04
PCE6150-A-05
PCE6150-A-06
PCE6150-A-07
PCE6150-A-08
PCE6150-A-09
PCE6150-A-10
PCE6150-A-11
PCE6150-A-12
PCE6150-A-13
PCE6150-A-14
PCE6150-A-15
PCE6150-A-16
PCE6150-A-17
PCE6150-A-18
PCE6150-A-19
PCE6150-A-20
PCE6150-A-21
PCE6150-A-22
PCE6150-A-23
PCE6150-A-24
PCE6150-A-25
PARTS NO. DESCRIPTION QTY.
1BRACKET
1DISCHARGE PIPE
MOTOR
NUT
BOLT
WASHER
TANK
4
1
4
8
1
POWER CORD
WASHER
NUT
WASHER
QUICK COUPLING
PRESSURE GAUGE
PRESSURE SWITCH
RELEASE PIPE
1
2
2
4
2
2
1
1
2WASHER
SCREW
BOLT
WHEEL
HANDLE SET
SAFETY VALVE
WASHER
RUBBER FOOT
DISCHARGE VALVE
2
1
1
2
2
2
1
2
CHECK VALVE 1
35
Air Compressor
LIMITED WARRANTY
Pulsar Products, Inc. warrants to the original purchaser who uses the product in a consumer
application (personal, residential or household usage) that all products covered under this
warranty are free from defects in material and workmanship for one year from the date of
purchase. All products covered by this limited warranty which are used in commercial
applications (i.e. income producing) are warranted to be free of defects in material and
workmanship for 90 days from the date of original purchase. Products covered under this
warranty include air compressors, air tools, service parts, pressure washers and generators.
Pulsar Products, Inc will repair or replace at Pulsar Products, Inc. sole option, products or
components which have failed within the warranty period. Service will be scheduled
according to the normal work flow and business hours at the service center location, and
the availability of replacement parts. All decisions of
Pulsar Products, Inc. with regard to this
limited warranty shall be final. This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The
product must be evaluated by an Authorized Warranty Service Center. For the location of
the nearest Authorized Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for warranty work.
Use reasonable care in the operation and maintenance of the product as described in the
Owner’s Manual(s).
Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight
costs, if any, must be paid by the purchaser.
Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation.
Contact the nearest Authorized Warranty Service Center that provides on-site service calls
for service call arrangements.
If the purchaser does not receive satisfactory results from the Authorized Warranty Service
Center, the purchaser should contact Pulsar Products, Inc..
36
Owner’s Manual
LIMITED WARRANTY (cont’d)
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment, or floor or display
models.
Merchandise that has become damaged or inoperative because of ordinary wear,
misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper
chemicals, negligence, accident, failure to operate the product in accordance
with the instructions provided in the Owner’s Manual(s) supplied with the
product, improper maintenance, the use of accessories or attachments not
recommended by Pulsar Products, Inc., or unauthorized repair or alterations.
Repair and transportation costs of merchandise determined not to be defective.
Costs associated with assembly, required oil, adjustments or other installation and
start-up costs.
Expendable parts or accessories supplied with the product which are expected to
become inoperative or unusable after a reasonable period of use.
Merchandise sold by Pulsar Products, Inc. which has been manufactured by and
identified as the product of another company, such as gasoline engines. The
product manufacturer's warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR
EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR
MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS
WARRANTY. Some states do not allow the exclusion, so it may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR
FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitations may not
apply.
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Pulsar PCE6150 Owner's manual

Category
Air compressors
Type
Owner's manual

Pulsar PCE6150 is a powerful air compressor designed for a wide range of applications. With its 15-gallon tank capacity, it can handle even the most demanding jobs. The PCE6150 delivers 5.8 CFM at 90 PSI, making it ideal for powering air tools such as nailers, staplers, and impact wrenches. It features an oil-free pump for low maintenance and a long lifespan. The air compressor also comes equipped with a pressure regulator and gauge for precise control of air pressure. Additionally, it has a built-in thermal overload protector to prevent overheating and ensure safety.

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