Rothenberger ROWELD ROFUSE SANI 160/315 User manual

ROWELD ROFUSE Sani 160

www.rothenberger.com

DE Bedienungsanleitung

EN Instructions for use

FR Instruction d’utilisation

IT Istruzioni d’uso

NL Gebruiksaanwijzing

DA Brugsanvisning

PL Instrukcja obslugi

RU Инструкцияпоиспользованию

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ENGLISH page 6

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Art. no. 54230 ROWELD ROFUSE Sani 160, Typ C

Art. no. 054230Z ROWELD ROFUSE Sani 160, Typ J

2014/35/EU, 2014/30/EU, 2011/65/EU,

EN 61000-6-2, EN 61000-6-3, EN 60335-1,

EN 60529, ISO 12176-2

ppa. Thorsten Bühl Kelkheim, 21.11.2016

Director Corporate Technology

Technicalﬁleat:

ROTHENBERGER Werkzeuge GmbH

Spessartstraße 2-4,

D-65779 Kelkheim/Germany

ppa. Thorsten Bühl

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ENGLISH6

Markings in this document:

Danger!

This sign warns against the danger of personal injuries.

Caution!

This sign warns against the danger of property damage and damage to the

environment.

 Call for action

Contens Page

1 Introduction 7

2 Safety Messages 7

2.1 Improper Use of the Welding and Power Supply Cables 7

2.2 Securing the Fitting and the Joint 7

2.3 Cleaning the Welding Unit 7

2.4 Opening the Unit 7

2.5 Checking for Damage 7

2.6 Mains Power Supply 8

3 Service 8

3.1 Maintenance and Repair 8

3.2 Transport, Storage, Shipment 8

4 Principle of Operation 8

5 Operation 8

5.1 Turning the Welding Unit On 8

5.2 Connecting the Electrofusion Fitting 8

5.3 Welding Process 9

5.4 End of Welding 9

5.5 Aborted Welding 9

5.6 Cooling Time 9

5.7 Returning to the Start of Welding 9

6 Self-Monitoring Functions Overview 9

7 Technical Data 10

8 Customer service 10

9 Disposal 10

ENGLISH 7

1 Introduction

Dear Customer,

Thank you very much for purchasing our product. We are condent that it will meet your

expectations. The ROWELD ROFUSE Sani 160 Electrofusion Welding Unit is designed

exclusively for jointing PE discharge lines assembled with electrofusion ttings.

The product was manufactured and checked according to state-of-the-art technology and

widely recognized safety regulations and is equipped with the appropriate safety features.

Before shipment, it was checked for operation reliability and safety.

In the event of errors of handling or misuse, however, the following may be exposed to

hazards

• the operator’s health,

• the product and other hardware of the operator,

• the efcient work of the product.

All persons involved in the installation, operation, maintenance, and service of the product

have to

• be properly qualied,

• operate the product only when observed,

• read carefully and conform to the User’s Manual before working with the product.

Thank you.

2 Safety Messages

This device is not intended for use by children and persons

with physical, sensory or mental limitations or a lack of experi-

ence or knowledge. This device can be used by children aged 8

and above and by persons who have physical, sensory or men-

tal limitations or a lack of experience or knowledge if a person

responsible for their safety supervises them or has instructed

them in the safe operation of the device and they understand

the associated dangers. Otherwise, there is a danger of operating

errors and injuries.

Supervise children during use, cleaning and maintenance. This

will ensure that children do not play with the device.

2.1 Improper Use of the Welding and Power Supply Cables

Do not carry the product by one of its cables and do not pull the power cord to unplug the unit

from the socket. Protect the cables against heat, oil, and cutting edges.

2.2 Securing the Fitting and the Joint

Use appropriate clamps to secure the tting and the joint before welding. The welding unit is

intnded exclusively for indoor installation applications. Use for buried pipeline construction

applications is prohibited.

2.3 Cleaning the Welding Unit

The preoduct must not be sprayed with or immersed in water.

2.4 Opening the Unit

The cover of the product may be removed only by specialized staff of the

company ROTHENBERGER or of a partner organization properly trained and

approved by it!

2.5 Checking for Damage

Every time before operating the product, carefully check safety features or possibly existing

parts with minor damage for intended and proper function work properly, that contact is fully

established, and that the contact surfaces are clean. All parts have to be installed correctly

ENGLISH8

and properly conform to all conditions in order for the operator to be sure that the product

works as intended. Damaged safety features or functional parts should be properly repaired or

replaced by a qualied organization/ service shop.

2.6 Mains Power Supply

Utility suppliers’ wiring requirements, VDE provisions, occupational safety rules, DIN / CEN

regulations, and national codes have to be respected.

Mains power fuse protection should be max. 10 A.

The product has to be protected against rain and humidity.

3 Service

3.1 Maintenance and Repair

As the product is used in applications that are sensitive to safety considerations, it may be

serviced and repaired only by the manufacturer or its duly authorized and trained partners.

Thus, constantly high standards of operation quality and safety are maintained.

Failure to comply with this provision will dispense the manufacturer from any warranty

and liability claims for the product, including any consequential damage.

When serviced, the unit is upgraded automatically to the technical specications of the product

at the moment it is serviced, and we grant a three-month functional warranty on the serviced

unit.

We recommend having the product serviced at least every twelve months.

In Germany, do not neglect that the occupational safety check-up under rule BGV A3 is

mandatory!

3.2 Transport, Storage, Shipment

The product is shipped in a cardboard box. Store the product in the box dry and protected

against humidity.

When shipped, the product should be placed into the box at any time.

4 Principle of Operation

The ROWELD ROFUSE Sani 160 welding unit allows using electrofusion ttings to join

discharge lines routed indoors and made of PE, of the makes Geberit, Akatherm-Euro, Coes,

Valsir, Waviduo, and Vulcathene-Euro.

The microprocessor-controlled unit

• controls and monitors the welding process in a fully automated fashion,

• determines welding duration depending on ambient temperature,

• indicates all information with three LEDs and a seven-segment display screen.

5 Operation

5.1 Turning the Welding Unit On

After connecting the power supply cord to 230 V mains power, turn the welding unit on at

the On/Off switch. The unit then performs an auto-test. All three LEDs light up briey and

simultaneously to indicate that the unit is ready for operation. Furthermore, the seven-segment

characters show the welding mode H00 for approximately 1 second. After this, both the LEDs

and the screen characters go off again.

5.2 Connecting the Electrofusion Fitting

Connect the connection terminals to the tting and check for proper t. The contact surfaces of

the connection terminals and the tting have to be clean. Dirty terminals may lead to improper

welding and also to overheated and fused terminal plugs.

After the tting was connected, the yellow LED (Fitting connected) lights up. At the same time,

the screen displays the welding time. The welding process can now be started by pressing the

START key.

The welding time is counted down from about 80 s.

ENGLISH 9

5.3 Welding Process

The welding process is monitored for its entire duration, applying the welding parameters

computed for the electrofusion tting.

5.4 End of Welding

The welding process was completed successfully if the actual welding time is 0 s (000 on the

display screen) the green LED (End) lights up at that point, and the audible signal beeps twice.

5.5 Aborted Welding

The welding process has caused errors if the red LED (Fault) is on and the audible signal

beeps intermittently. Additionally, an error code is displayed on the screen.

An error has to be acknowledged by pressing the STOP key.

5.6 Cooling Time

The cooling time as given in the tting manufacturer’s instructions has to be respected. Note

that for that time the pipe/tting joint which is still warm must not be subjected to an external

force.

5.7 Returning to the Start of Welding

After welding is nished, disconnecting the welded tting from the welding unit will cause the

unit to return to the start of welding. An additional safety feature prevents a given electrofusion

tting from being welded twice inadvertently: after a properly completed or an aborted welding

operation, the welding unit has to be disconnected from the tting rst, in order to be ready for

the next welding.

6 Self-Monitoring Functions Overview

System Error:

The welding unit must be disconnected immediately from the power supply

and the tting. The auto-test has found an error in the system. The unit must

no longer be operated and has to be turned in for check and repair.

E00

Power Supply Failure:

The last welding is incomplete. The welding unit was disconnected from the power

supply. This error has to be acknowledged by pressing the STOP key.

E01

No Contact:

There is no properly established electrical contact between the welding unit and the

tting

E02

(check push-on terminal on tting), or the heater coil is defective.

Low Voltage:

The input voltage is below 180 volts. Adjust generator output voltage.

E03

Overvoltage:

The input voltage is above 280 volts. Adjust generator output voltage.

E04

Temperature Error or Temperature Sensor Defective:

The measured ambient temperature is outside the operating range of the welding

unit, i.e., below – 5°C or over + 40°C.

E05

If this error is displayed during the unit’s auto-test, the temperature sensor is defective.

Frequency Error:

The frequency of the input voltage is out of tolerance (40 Hz - 70 Hz).

E06

Low or Excess Current:

The message is displayed if the there is a momentary current failure or if the current

regulator is defective.

E07

Emergency Off:

The welding process was interrupted by pressing the STOP key.

E08

ENGLISH10

Used Fitting Error:

After welding, the unit was not disconnected from the electrofusion tting, and the

user tried to weld the same tting a second time.

E09

7 Technical Data

Welding range ....................................... 40 - 160 mm

Output current ....................................... 5 A geregelt

Voltage .................................................. 180 V - 280 V (230 V)

Frequency ............................................. 40 - 70 Hz

Power .................................................... 1150 W

Protection ............................................. IP 54

Ambient Temperature ........................... – 20°C bis + 60°C

Power Supply Cord Length ................... 3 m incl. EUR-Plugr

Welding Cable Length. ......................... 3 m incl. 2,0 mm connecting contact

Dimensions Housing (WxHxL) .............. 165 x 200 x 80 mm

Weight .................................................. 1,4 kg

8 Customer service

The ROTHENBERGER service locations are available to help you (see listing in

catalog or on-line) and replacement parts and service are also available through these

same service locations.

Order your accessories and spare parts from your specialist retailer or using our

service-after-sales hotline:

Phone: + 49 (0) 61 95 / 800 – 8200

Fax: + 49 (0) 61 95 / 800 – 7491

Email: service@rothenberger.com

www.rothenberger.com

9 Disposal

Components of the unit are recyclable material and should be put to recycling. For

this purpose registered and certied recycling companies are available. For an

environmentalfriendly disposal of the non-recyclable parts (e.g. electronic waste) please

contact your local waste disposal authority.

For EU countries only:

Do not dispose of electric tools with domestic waste. In accordance with European

Directive 2012/19/EU on waste electrical and electronic equipment and its

implementation as national law, electric tools that are no longer serviceable must be

collected separately and utilised for environmentally compatible recycling.

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