Cleveland Range 24-CGP-10 User manual

24-CGP-10
Cleveland Range
Brand
Cleveland Range
Model
24-CGP-10
Category
Clothes steam cleaners
Type
User manual

This manual is also suitable for

Statement of Responsibilities
This document is for use by experienced and trained Qualified Cleveland Range, LLC Authorized Service
Representatives who are familiar with both the safety procedures, and equipment they service.
Cleveland Range, LLC assumes no liability for any death, injury, equipment damage, or property damage
resulting from use of, improper use of, or failure to use the information contained in this document.
Cleveland Range, LLC has made every effort to provide accurate information in this document, but
cannot guarantee that this document does not contain unintentional errors and omissions.
The information in this document may be subject to technical and technological changes, revisions, or
updates.
Cleveland Range, LLC assumes no liability or responsibility regarding errata, changes, revisions, or
updates.
Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to follow industry
standard safety procedures, including, but not limited to, OSHA regulations, and disconnect / lock out /
tag out procedures for all utilities including steam, and disconnect / lock out / tag out procedures for gas,
electric, and steam powered equipment and / or appliances
All utilities (gas, electric, water and steam) should be turned OFF to the equipment and locked out of
operation according to OSHA approved practices during any servicing of Cleveland Range equipment
Qualified Cleveland Range, LLC Authorized Service Representatives are obligated to maintain up-to-date
knowledge, skills, materials and equipment.
Cleveland Range, LLC
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Ph: 1-216-481-4900 Fx: 1-216-481-3782 Visit our Web Site at www.clevelandrange.com
CLEVELAND RANGE
SEQUENCE OF OPERATIONS
24CGP10
Mechanical Timer
1. To turn the unit on, depress the red on/off rocker switch.
• 115 VAC is sent to normally open blowdown valve closing it.
• 115 VAC is sent to the Timed/Manual switches for the cabinets.
• 115 VAC is sent to L1 and L2 of the water level board.
2. With the water level board energized and no water in the boiler
• 115 VAC is sent from the IND terminal to the low water indicator light on the console.
• 115 VAC is sent from the WF terminal to the fill solenoid after a 5-second delay.
• The fill solenoid opens and the boiler fills.
• The water fills to the secondary low water cutoff probe in the boiler, shorting it to
ground
• 115 VAC is removed from the IND terminal and the low water indicator light is
de-energized.
• 115 VAC is sent from the HTR terminal through the normally closed contact of
the high-pressure switch to the amber reset switch,
• 115 VAC is sent through the normally closed R1 contacts to energize the amber
light.
• If the low water cut off probe is not grounded for 20 seconds, 115 VAC is
removed from HTR and sent back to IND energizing the low water light.
3. When the momentary amber switch is depressed 115 VAC is sent to the R1 relay closing it.
• The normally closed R1 contacts open de-energizing the amber light.
• The relay latches through the normally closed contacts of R1
• If either the high-pressure switch (set at 15 PSI) or the low probe circuit on the
water level board opens, then the latch circuit opens.
• When the water level or pressure returns to a safe condition the amber light will
energize and the process may begin again.
4. The R1 relay contacts close sending 115 VAC through the normally closed operating
pressure switch to the 24 VAC transformer.
• 24VAC is sent through the low water cutoff float switch to the R2 relay coil.
• The normally open R2 contacts close and send 115 VAC to the fan.
• The fan turns and the air prover switch is closed.
• 24 VAC is sent through the air prover switch to the ignition module.
• With 24 VAC to the ignition module 24VAC is sent to the pilot coil on the gas
valve.
• A spark is generated at the igniter.
• The pilot valve is energized and opens.
• Gas is sent to the pilot burner.
• The gas is ignited and the flame rectifies the AC current.
• When the ignition module reads 1.0 micro amps DC current through the
ground wire the coil to the main gas valve is energized
• The pilot flame lights the main burner.
• If the module does not read 1.0 micro amps DC in 90 seconds it will shut
down the main burner and make one more try before locking out.
5. The water in the boiler is heated to steam.
• As steam is generated and pressure builds the air is pushed out through the steamtrap
on the lower steam manifold.
• Steam goes through the steam trap heating it to 192 degrees closing the steam trap.
6. Pressure builds in the boiler to the set point of 8-10 PSI.
• The operating pressure switch opens and the heat circuit is de-energized.
7. With the timed/manual switch in the timed position and time on the timer.
• 115 VAC is sent to the steam solenoid and steam is sent to the cooking cabinet. There
the steam is directed around the product.
• 115 VAC is sent to the “Pause” or “Sure Cook” light.
• 115 VAC is sent to the normally open contacts of the compartment thermostat.
• The normally open contacts of the compartment thermostat close when the
compartment temperature reaches 193 degrees
• 115 VAC is sent to the timer motor and the timer begins to count down.
• 115 VAC is sent to the condensate solenoid and cold water is sent to the condensate
spray nozzle pulling the steam down the drain.
• When the steam pressure drops below the operating set point the heat circuit is
energized and the heat process begins again.
8. Water continues to fill the boiler until the operational water float is lifted and closes, shorting
the HI terminal on the water level board to the C terminal. .
• When the HI terminal is shorted to the C terminal the WF terminal on the water level
board is de-energized.
• If the water level drops below the operational water float switch for more than 5
seconds the WF terminal is energized and the water fill circuit begins again.
9. When the mechanical timer counts down:
• 115 VAC is removed from the condensate circuit.
• 115 VAC is removed from the steam solenoid.
• 115 VAC is sent to the 3-second timer
• 115 VAC is sent from the 3-second timer to the buzzer for 3 seconds.
10. With the timed/manual switch in the Manual position
• 115 VAC is sent to the steam solenoid and steam is sent to the cooking cabinet. There
the steam is directed around the product.
• 115 VAC is sent to the “Pause” or “Sure Cook” light.
• 115 VAC is sent to the normally open contacts of the compartment thermostat.
• The normally open contacts of the compartment thermostat close when the
compartment temperature reaches 193 degrees
• 115 VAC is sent to the condensate solenoid and cold water is sent to the condensate
spray nozzle pulling the steam down the drain.
• When the steam pressure drops below the operating set point the heat circuit is energized
and the heat process begins again.
11. The unit is turned off by depressing the red rocker switch.
• 115 VAC is removed from the timing and heat circuits.
• 115 VAC is removed from the normally open blowdown valve allowing the unit to
drain.
• 115 VAC is sent to the 3-minute timer.
• The three-minute timer will energize the fill and rinse solenoids for 3 minutes while
the steamer drains assisting and cooling the blowdown. .
CLEVELAND RANGE
SEQUENCE OF OPERATIONS
24 CGP 10
Electronic Timer
1. To turn the unit on, depress the red on/off rocker switch.
• 115 VAC is sent to normally open blowdown valve closing it.
• 115 VAC is sent to the 24 VAC transformer to the timer.
• 24 VAC is sent to the timer.
• 115 VAC is sent to the Timed/Manual switches for the cabinets.
• 115 VAC is sent to L1 and L2 of the water level board.
2. With the water level board energized and no water in the boiler
• 115 VAC is sent from the IND terminal to the low water indicator light on the console.
• 115 VAC is sent from the WF terminal to the fill solenoid after a 5-second delay.
• The fill solenoid opens and the boiler fills.
• The water fills to the secondary low water cutoff probe in the boiler, shorting it to
ground
• 115 VAC is removed from the IND terminal and the low water indicator light is
de-energized.
• 115 VAC is sent from the HTR terminal through the normally closed contact of
the high-pressure switch to the amber reset switch,
• 115 VAC is sent through the normally closed R1 contacts to energize the amber
light.
• If the low water cut off probe is not grounded for 20 seconds, 115 VAC is
removed from HTR and sent back to IND energizing the low water light.
3. When the momentary amber switch is depressed 115 VAC is sent to the R1 relay closing it.
• The normally closed R1 contacts open de-energizing the amber light.
• The relay latches through the normally closed contacts of R1
• If either the high-pressure switch (set at 15 PSI) or the low probe circuit on the
water level board opens, then the latch circuit opens.
• When the water level or pressure returns to a safe condition the amber light will
energize and the process may begin again.
4. The R1 relay contacts close sending 115 VAC through the normally closed operating
pressure switch to the 24 VAC transformer.
• 24VAC is sent through the low water cutoff float switch to the R2 relay coil.
• The normally open R2 contacts close and send 115 VAC to the fan.
• The fan turns and the air prover switch is closed.
• 24 VAC is sent through the air prover switch to the ignition module.
• With 24 VAC to the ignition module 24VAC is sent to the pilot coil on the gas
valve.
• A spark is generated at the igniter.
• The pilot valve is energized and opens.
• Gas is sent to the pilot burner.
• The gas is ignited and the flame rectifies the AC current.
• When the ignition module reads 1.0 micro amps DC current through the
ground wire the coil to the main gas valve is energized
• The pilot flame lights the main burner.
• If the module does not read 1.0 micro amps DC in 90 seconds it will shut
down the main burner and make one more try before locking out.
5. The water in the boiler is heated to steam.
• As steam is generated and pressure builds the air is pushed out through the steamtrap
on the lower steam manifold.
• Steam goes through the steam trap heating it to 192 degrees closing the steam trap.
6. Pressure builds in the boiler to the set point of 8-10 PSI.
• The operating pressure switch opens and the heat circuit is de-energized.
7. With the timed/manual switch in the timed position (with time on the timer) or in the manual
position:
• The timer display alternates between “PAUS” and the time set.
• 115 VAC is sent to the steam solenoid and steam is sent to the cooking cabinet.
There the steam is directed around the product and pulled down the drain by the
condensate spray.
• When the cooking compartment reaches 193 degrees internally the thermal switch
closes and the timer begins to count down.
• 115 VAC is sent to the condensate solenoid. The condensate solenoid sends cold
water to the condensate spray nozzle pulling the steam down the drain.
• When the pressure drops below the set point the heat circuit is energized and the heat
process begins again.
8. Water continues to fill until the operational water float is lifted and closes, shorting the HI
terminal on the water level board to the C terminal. .
• When the HI terminal is shorted to the C terminal the WF terminal on the water level
board is de-energized.
• If the water level drops below the operational water float switch for more than 5
seconds the WF terminal is energized and the water fill circuit begins again.
9. When the electronic timer counts down:
• 115 VAC is removed from the condensate circuit.
• 115 VAC is removed from the steam solenoid
10. With the timed/manual switch in the manual position
• 115 VAC is sent to the steam solenoid and steam is sent to the cooking cabinet and
around the product.
• 115 VAC is sent to the normally open contacts of the compartment thermostat.
• The normally open contacts of the compartment thermostat close when the
compartment reaches 193 degrees.
• 115 VAC is sent to the condensate solenoid and cold water is sent to the condensate
spray nozzle pulling the steam down the drain.
11. The unit is turned off by depressing the red rocker switch.
• 115 VAC is removed from the timing and heat circuits.
• 115 VAC is removed from the normally open blowdown valve allowing the unit to
drain.
• 115 VAC is sent to the 3-minute timer.
• The three-minute timer will energize the fill and rinse solenoids for 3 minutes
while the steamer drains assisting and cooling the blowdown. .
Replace the
on/off rocker
switch
Yes
Connect 115
VAC to
steamer.
No
Is the red light on
in the on/off
switch?
Is there 115 VAC
to the steamer?
Is there water in
the sight glass?
Yes
See
Steamer won't
fill.
No
Yes
PROBLEM:
24CGP10 Boiler
won't build
pressure
No
Boiler won't build
pressure
Is the red "Low
Water" light on?
Yes
Is the red "Low
Water" light on
with a jumper from
terminals LOW
and C on the water
board?
Replace the
water board.
Is the Amber light
on in the reset
switch?
No
Is there 120 VAC
between
terminals L2 and
HTR on the water
board?
Yes
Repair
or Replace the
probe circuit.
No
Is there 120 VAC
between terminals
L2 and HTR on the
water board with a
jumper between
LOW and C?
Is there 120 VAC
to the Reset
switch?
Repair
or Replace the
probe circuit.
Replace the
water board
Replace the
Reset switch
Yes
After depressing
the reset switch,
does the Amber
light go off?
With the High
Limit pressure
switch
temporarily
bypassed, does
the Amber light go
off when the reset
switch is
depressed?
No
Yes
No
Replace
the high limit
pressure
switch
Replace the R1
relay.
Is there 120 VAC
to the primary of
the 24 VAC
ignition
transformer?
No
Yes
Replace the R1
relay
No
Yes
Is there 120 VAC
to the primary of
the ignition
transformer with
the operating
pressure switch
temporarily
bypassed?
No
Replace the R1
relay
Replace
the operating
pressure
switch
Is there 24 VAC at
the secondary of
the transformer?
Yes
Is there flame at
the burner?
With
flame and water the
Boiler is making
steam. Check for
leaks.
Is there allot of
steam coming out
the drain?
Yes
Replace the
steam trap
Yes
No
See Boiler
won't ignite.
No
Replace the
ignition
transformer
No
No
Yes
No
Yes
No
Yes
Is there 24 VAC at
ignition module?
Yes
Is the blower
turning?
Replace the air
prover switch
No
Yes
Is there 120 VAC
to blower ?
No
Replace the
blower
Yes
Is there 24 VAC to
coil of R2?
No
Replace float
switch
Replace R2
relay
No
Yes
Yes
Boiler won't fill.
Yes
No
No
Yes
No
Yes
Yes
No
No
Yes
No
No
Yes
No
No
Yes
Yes
Yes
No
PROBLEM:
24CGP10
Gas boiler
won't fill
Yes
Is there 115 VAC
to the steamer?
Is there water to
the steamer?
Supply 115
VAC to the
steamer.
Supply cold
water to the
steamer.
Replace the
on/off rocker
switch .
Is there 120 VAC
between the L1
and L2 on the
water board?
Is there
120 VAC between
L2 and WF on the
water board?
Replace the
wiring to the fill
solenoid.
Is there
120 VAC across
the coil of the fill
solenoid?
Replace the fill
solenoid
Yes
Is
water leaving the
fill solenoid?
Replace wiring
to drain
solenoid.
Does
the steamer have
the optional
intermittent
blowdown timer?
Replace the
wiring to the
intermittent
blowdown
timer .
Is
there 120 VAC
between terminals
2&3 on the timer?
Replace the
intermittent
blowdown
timer.
Is there
120 VAC across
the coil of the
drain valve?
Is water draining
from the
generator?
If water
is leaving the fill
solenoid and not
draining from the
generator where is it
going? check for
leaks..
Remove
the wire from the HI
terminal on the water
board. Is there 120
VAC between L2 and
WF?
Replace the
water board
Replace the
drain valve.
No
Replace float
switch
Yes
Is there 24 VAC to
the ignition
module?
Is there spark to
the igniter and 24
VAC to the pilot
coil of the gas
valve for 90
seconds?
Yes
Is there gas to the
pilot assy?
Is there at least
1.0 micro amp DC
to the burner
ground terminal at
the ignition
module?
Replace the
ignition module
See Boiler
won't build
pressure.
No
Replace the
ignition module
No
Is there gas to the
unit?
No
Supply gas to
the Steamer.
No
Replace the
gas valve.
After replacing the
ground wire to the
burner ground
terminal , is there
1.0 micro amp DC
to the ignition
module?
No
Is there flame at
the pilot assy?
Yes
Yes
No
Replace pilot
assy and ignition
wire
Yes
Yes
Replace the
pilot assy and
ignition wire
No
Boiler won't heat.
start
PROBLEM:
24CGP10
Gas boiler
won't ignite
PROBLEM: 24CGP10 Gas Boiler Overfills
Boiler over fills
With water in the
sight glass is there
120 VAC between
terminals L2 and
WF on the water
board.?
Replace the fill
solenoid
With a jumper
across terminals
HI and C on the
waterboard, is
there 120 VAC
between L2 and
WF?
Yes
Replace ;the
water board
Yes
Replace the float
switch.
No
No
Yes
Is there 24 VAC to
the main valve coil
on gas valve?
Yes
No
Replace the
gas valve
Yes
PROBLEM:
24CGP10
Gas Boiler Over
Pressurizes
(15# Safety
valve opens)
Boiler over
pressurizes
Does operating
pressure switch
open at proper
setting (check
service manual for
that steamer)?
Replace
operating
pressure
switch
No
Does the burner
continue to burn
with operating
pressure switch
open?
Yes
Replace gas
valve.
Yes
Does the pressure
in the gauge
continue to rise
with no burners
on?
No
Descale boilerYes
No
Replace the
safety valve.
PROBLEM: 24CGP10 Stops Producing Steam
Steamer stops
steaming
Does the amber
light in the reset
switch come on?
Is the temperature
sensitive dot
(surrounded by a
yellow circle) on
the water board
white?
Replace
the water board. It has
reached a temperature of
over 180
degrees.
Yes
No
The
ignition module
has gone into
lockout. See
Boiler won't
ignite
Yes
Is the low water
indicator on (120
VAC bewtween
the IND and L2
terminals on the
waterboard )?
Clean or
replace the low
water probe
Is high pressure
switch opening
prematurely?
Replace high
pressure switch
Delime the
boiler
No
Yes
No
Does the steamer start to
steam when the operating
pressure switch is
temporarily by-passed?
No
Replace the
operating pressure
switch
Yes
No
Does the low
water indicator
light go off with a
jumper btween the
LOW and C
terminals on the
waterboard?
Yes
Yes
Replace the
water board
No
Does the Boiler
build pressure?
No
With the cabinet in
the timed position and
time on the timer is
the 120 VAC to the
steam solenoid?
Yes
Replace Steam
Solenoid
Yes
With the cabinet in
the manual
postion is there
120 VAC to the
steam solenoid?
No
Replace the
timer
Yes
With the optional
door switch by
passed, is there
120 VAC to the
steam solenoid?
No
Replace the
door switch
Yes
Replace the
timed/manual
switch
No
PROBLEM:
24CGP10
Timer displays "PAUS" ("Sure Cook" light is on) and won't count down
START
Is steam heating
the cooking
cabinetabove 192
degrees (the set
temp of the
thermo-switch)?
Does the timer
count down when
the thermo-switch
is bypassed?
Yes
See
24CGP10 Stops
Producing
Steam
No
Replace the
timer
No
Replace the
thermo-switch
Yes
PROBLEM:
24CGP10
Steam leaks around the door.
Steam Leaks
Around Door
Is COLD water
supplied to the
steamer?
Supply
cold water (35-
60 PSI) to the
steamer.
No
Is the door gasket
physically
damaged?
Yes
Turn over the
gasket or
replace it.
Yes
Is the door out of
alignment?
No
Replace the
door bearings
and pins.
Yes
Is the drain
obstructed?
No
Remove the
obstruction
Yes
Is there 120 VAC
across the coil of
the condensate
solenoid?
No
Replace the
compartment
thermostat
No
Is the solenoid
opening?
Yes
Replace the
condensate
solenoid.
No
Replace the
condensate spray
nozzle
Yes
1333 East 179
th
Street
Cleveland, Ohio 44110
Phone: (216) 481- 4900
Fax: (216) 481- 3782
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Cleveland Range 24-CGP-10 User manual

24-CGP-10
Cleveland Range
Brand
Cleveland Range
Model
24-CGP-10
Category
Clothes steam cleaners
Type
User manual
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