XTZ 99.36 FLR Owner's manual

Brand: XTZ

Model: 99.36 FLR

Category: Car speakers

Type: Owner's manual

This manual is also suitable for

XTZ BERYLLIUM

CONVERSION

INCLUDING:

SEAS T29B001 1 pcs.

Crossover 1 pcs.

Congratulations on your beryllium kit purchase! You got a couple of

joyful hours ahead of you, The conversion demands patience and

sleight of hand, however in return you will get what we think is one

of the best possible Performance/Price speaker in the world, and

you have made it yourself!

Cabinet Optimization

Dismantling the speaker

Unscrew and remove the woofer, tweeter, speaker terminals.

Remove all the damping material and remove the old filter.

! Be Careful and keep everything nice and tidy, you will need

every part later. The picture below shows a dismantled 99.26

Page 1

Creating the dampening pads

Start with cutting strips of the damping material. We used

Mataki "Elastomer"(500 mm width)roll (You can use various range

of products like this). Size and number of strips are specified down

below (99.26-Matte black, -Matte white & -Walnut only). Each pad

should be at least 3 layers(~5mm) thick. Keep the protective paper

on the first layer. On the remaining layers remove the protective

paper and build up the pads, layer by layer.

(Bitumen pads used for car industry or alike will also work )

The pictures below is an example for 1pc.

XTZ 99.26-Matte black, -Matte White & -Walnut

The picture above shows the finished pieces.

Cut 4pcs. 85x500mm (if your roll is 500mm wide)

Cut and paste to get 2pcs. (3 layers thick) 85x290mm strips

Cut 4pcs. 60x500mm (if your roll is 500mm wide)

Cut and paste to get 2pcs. (3 layers thick) 60x290mm strips

Cut 4pcs. 60x500mm (if your roll is 500mm wide)

Cut and paste to get 1pc. (3 layers thick) 60x660mm strip

Leftover pieces (used later and attached to bass port and bracings)

Page 2

The picture above shows the finished pieces.

Cut 4pcs. 85x500mm (if your roll is 500mm wide)

Cut and paste to get 2pcs. (3 layers thick) 85x290mm strips

Cut 4pcs. 60x500mm (if your roll is 500mm wide)

Cut and paste to get 2pcs. (3 layers thick) 60x290mm strips

Cut 4pcs. 60x500mm (if your roll is 500mm wide)

Cut and paste to get 1pc. (3 layers thick) 60x660mm strip

Leftover pieces (used later and attached to bass port and bracings)

Installing the dampening pads

When you have ensured the fitting of the pads inside the cabinet,

next step is to install them. Remove the protective layer and start

with pressing them in place. Be careful to not smudge any of the

sticky pads onto the cabinet. The picture below shows how the

different pieces are placed inside the 99.26. The leftover pieces

are placed on the bass port and the bracings to further dampen

vibrations and oscillation.

Page 3

Installing The New Crossover

Crossover installation

Before you put back the old damping material, next step is to

install the new crossover. With the old crossover removed, the

new can take its place. Remove and use the former crossover

screws for attaching the new crossover, we did use silicone in all

four corners and then screwed the crossover in place.

Press down and pull the wires towards you to make sure the in-

stallation will go smooth when the sticky silicone is later applied.

Then apply the silicone/glue in all four corners and insert the

crossover carefully in place.

Press hard while twisting the screwdriver slowly when placing the

screws.

Important is to install the new crossover quite

far back to not be in the way of the woofer

magnet.

Page 4

Mounted Crossover

The finished mounted crossover looks like this, you can decide

if you want to screw the crossover in place with 4 or 2 screws. If

you use 2 screws we recommend to place them diagonally.

Remember to place the crossover so that the woofer will fit and

mount it a bit further back than the former screw holes.

Page 5

Existing padding

When the new crossover is mounted

it is time to install the former damp-

ening material. Keep in mind that the

wires should stick out of the holes

and it is easier to connect the back

panel before the dampening material

is installed.

How to connect the wires is shown

in the next chapter:

"Connecting The Dots"

Page 6

99.2x Beryllium modification

CONNECTING THE DOTS

When the crossover is in place it is time to connect the crossover

with the speaker drivers and the back panel with jumpers and

speaker terminals. The illustrations below and on next page will

show how the 99.2x and 99.36 speaker models should be con-

nected.

Keep in mind that there are new tweeter +/- dB values as the

crossover has been changed. The new values are stated below.

NEW CROSSOVER PCB

SPEAKER BACK

PLATE

0 dB

+2 dB

+4 dB

NEW TWEETER SETTINGS

Page 7

Tweeter +

Tweeter -

Woofer -

Woofer +

99.36 Beryllium modification

NEW CROSSOVER PCB

SPEAKER BACK

PLATE

OLD CROSSOVER PCB

Page 8

The beryllium tweeter has the same faceplate dimensions and

therefore fits perfectly in the old tweeters mounting hole.

There are two different mounting holes for the 99-series.

TWEETER ASSEMBLY

This type of hole will need some carving

in the inner hole to fit the new driver.

However it will not be a visual matter

when you are done. Preferably using a

sharp knife to carve in the MDF.

The speaker with the ability to turn the

tweeter do not need any caving of the

inner hole.

Page 9

1 2

3 4

When the old tweeter is removed it is

possible to place the Beryllium tweet-

er, be sure that the holes are in a

straight line horizontally or vertically,

then use a pencil to mark where the

holes should be.

Use an awl or something other sharp

tool to make a guide for the later

drilling, this increases the precision

which is needed due to small mar-

gins.

Use a 2 mm drill, and be sure the

drill is orthogonal to the baffle when

drilling. To make a tight seal around

the new tweeter ensure the old holes

does not have any material poking

out, Use a countersink or larger drill

to remove peaks. As long as the

surface is flat/smooth behind the new

tweeter, the seal is airtight enough.

Now connect the tweeter and screw it

in with your newly created holes.

Congratulations you are done!

When using sharp tools & power tools, take things slow

and be careful.

Page 10

Very last step

Connect the Tweeter and woofer as shown in chapter 5

"connecting the dots" and screw them in place.

CONGRATULATIONS YOU ARE DONE!

Page 11

XTZ 99.36 FLR Owner's manual

Brand: XTZ

Model: 99.36 FLR

Category: Car speakers

Type: Owner's manual

This manual is also suitable for

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XTZ 99.36 FLR Owner's manual

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XTZ 99.36 FLR Owner's manual

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