Lynx Personnel/Material Hoists Owner's manual

Brand: Lynx

Model: Personnel/Material Hoists

Type: Owner's manual

MSAsafety.com

User Instructions

Workman Winch

Doc./Mat.: 10147048/10

Print Spec.: 10000005389 (R)

CR 800000028931

Model Number / Numero de modelo /

Numero de modele:

1000 Cranberry Woods Drive

Cranberry Township, PA 16066

USA

Phone 1-800-MSA-2222

Fax 1-800-967-0398

For your local MSA contacts please go to our website www.MSAsafety.com

WARNING!

National standards and state, provincial and federal laws require the user to be trained before using this

product. Use this manual as part of a user safety training program that is appropriate for the user's occupa-

tion. These instructions must be provided to users before use of the product and retained for ready reference

by the user. The user must read, and understand (or have explained), and heed all instructions, labels, mark-

ings and warnings supplied with this product and with those products intended for use in association with it.

FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.

Contents

Workman Winch

Contents

1 Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.1 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.2 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.3 Safety and Precautionary Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.4 Liability Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

1.5 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.2 Structure of the Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.3 Function of the Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.4 Accessories and Companion Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.5 Markings and Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3.1 Planning the Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.2 Lowering a Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.3 Suspending a Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

3.4 Lifting a Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4 Care, Maintenance and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.1 Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.2 Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

5.1 Corrective Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

5.2 Inspection Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

5.3 Formal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5.4 Winch with Radio Frequency Identification (RFID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6 Factory Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.1 Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.2 Factory Service and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.3 Re-sale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

6.4 Service and Inspection Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Workman Winch

1 Safety Regulations

1.1 Correct Use

The MSA Workman Winch is suitable for lifting, lowering and positioning either personnel or materials. It is designed for

use in conjunction with MSA anchorage connectors, fall arresters and other components to make up complete systems

for manriding, work positioning, material handling, emergency rescue and evacuation. MSA components are available

to provide backup fall arrest for all such systems.

The winch is a lifting / lowering / positioning winch only. It is not to be used as a fall arrest device.

WARNING!

Read these user instructions completely and inspect the device before and after each use. Read and heed all labels on

the device. Failure to observe instructions may result in serious or fatal injury. Keep these user instructions in a safe

place, readily accessible to all who may need to use the winch. Require anyone intending to use the winch to read these

user instructions carefully and completely before using it. Periodically read all labels and these user instructions to rein-

force knowledge.

1.2 Training

Purchasers of MSA Bolt D-Ring Anchorage Connectors must ensure that users are familiar with the User Instructions

and are trained by a competent person in:

• workplace hazard identification, evaluation and control

• selection, inspection, use, storage and maintenance

• usage planning including calculation of free and total fall distance; maximum arresting force

• compatibility and selection of anchorage/anchorage connectors including connection to help prevent accidental

disengagement (rollout)

• proper lanyard/harness connection locations

• evacuation and rescue planning and implementation

• consequences of improper use

For Confined Space applications:

• See OSHA 29 CFR 1910.146 and ANSI Z117.1.

Periodically (at least annually) assess effectiveness of training and determine the need for retraining or additional

training. Contact MSA for training information.

Workman Winch

1.3 Safety and Precautionary Measures

WARNING!

DO NOT exceed the allowable free fall distance as specified by governing standards or subsystem components.

DO NOT exceed the maximum fall arrest forces as specified by governing standards or subsystem components.

Ensure that fall clearance is sufficient to meet governing standards or subsystem component requirements.

Prevent swing falls and impact with objects in or adjacent to the fall path.

Always remove obstructions below the work area to ensure a clear fall path.

Work directly under the anchorage/anchorage connector at all times.

Do not leave the MSA Workman Winch installed in environments which could cause damage or deterioration to the

product.

Refer to section 4.2 "Maintenance and Service" and 5 "Inspection" for care and inspection details.

Sharp edges may cut a lanyard or shock absorber during a fall.

DO NOT use where lanyard or shock absorber may be exposed to sharp or abrasive edges or sheared, expanded metal,

or frame cut steel.

Cover all sharp or abrasive edges with padding or sheathing before working above edge.

Chemical hazards, heat and corrosion may damage the MSA Workman Winch. More frequent inspections are required

in these environments.

Do not use in environments with temperatures greater than 130°F (54°C) or temperatures lower than -40°F (-40°C).

Avoid using MSA Workman Winches adjacent to moving machinery, electrical hazards or abrasive surfaces or in the

presence of excessive heat, open flame or molten metal.

Do not use the MSA Workman Winches near energized equipment of where contact with high voltage power lines may

occur.

Metal components of the MSA Workman Winches may provide a path for electrical current to flow, resulting in an elec-

trical shock or electrocution.

Remove any surface contamination such as, but not limited to, concrete, stucco, roofing material, etc. that could accel-

erate cutting or abrading of attached components.

Keep work area free from debris, obstructions, trip hazards, spills or other hazard which could impair the safe operation

of the fall protection system.

DO NOT alter this equipment or intentionally misuse it.

A full body harness is the only acceptable body holding device that can be used in a fall arrest system.

Do not rely on feel or sound to verify proper snaphook or carabiner engagement. Ensure that gate and keeper are closed

before use.

DO NOT use fall protection equipment for purposes other than those for which it was designed. DO NOT use fall protec-

tion equipment for towing, hoisting or material handling.

DO NOT use the MSA Workman Winches unless a qualified person has inspected the workplace and determined that

identified hazards can neither be eliminated nor exposures to them prevented.

If PPE is resold, it is essential that instructions for use, maintenance, and periodic examination are provided in the

language of destination.

MSA Fall Protection products may not be used while under the influence of drugs or alcohol.

RESCUE AND EVACUATION: the user must have a rescue plan and the means at hand to implement it. The plan must

take into account the equipment and specific training necessary to effect prompt rescue under all foreseeable condi-

tions. If the rescue be from a confined space, the provisions of OSHA regulation 1910.146 and ANSI Z117.1 must be

taken into account. It is recommended to provide means for user evacuation without assistance of others. This will

usually reduce the time to get to a safe place and reduce or prevent the risk to rescuers.

Failure to follow these warnings can result in serious personal injury or death.

Workman Winch

1.4 Liability Information

MSA accepts no liability in cases where the device has been used inappropriately or not as intended. The selection and

use of the device are the exclusive responsibility of the individual operator.

Product liability claims, warranties and guarantees made by MSA with respect to the device are voided, if it is not used,

serviced or maintained in accordance with the instructions in this manual.

1.5 Warranty

Express Warranty – MSA warrants that the product furnished is free from mechanical defects or faulty

workmanship for a period of one (1) year from first use or eighteen (18) months from date of shipment,

whichever occurs first, provided it is maintained and used in accordance with MSA’s instructions and/or

recommendations. Replacement parts and repairs are warranted for ninety (90) days from the date of

repair of the product or sale of the replacement part, whichever occurs first. MSA shall be released from

all obligations under this warranty in the event repairs or modifications are made by persons other than its

own authorized service personnel or if the warranty claim results from misuse of the product. No agent,

employee or representative of MSA may bind MSA to any affirmation, representation or modification of the

warranty concerning the goods sold under this contract. MSA makes no warranty concerning components

or accessories not manufactured by MSA, but will pass on to the Purchaser all warranties of manufacturers

of such components. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED

OR STATUTORY, AND IS STRICTLY LIMITED TO THE TERMS HEREOF. MSA SPECIFICALLY

DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Exclusive Remedy - It is expressly agreed that the Purchaser’s sole and exclusive remedy for breach of

the above warranty, for any tortious conduct of MSA, or for any other cause of action, shall be the repair

and/or replacement, at MSA’s option, of any equipment or parts thereof, that after examination by MSA are

proven to be defective. Replacement equipment and/or parts will be provided at no cost to the Purchaser,

F.O.B. Purchaser’s named place of destination. Failure of MSA to successfully repair any nonconforming

product shall not cause the remedy established hereby to fail of its essential purpose.

Exclusion of Consequential Damages Purchaser specifically understands and agrees that under no

circumstances will MSA be liable to Purchaser for economic, special, incidental, or consequential

damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any

other loss caused by reason of the non-operation of the goods. This exclusion is applicable to claims for

breach of warranty, tortious conduct or any other cause of action against MSA.

For additional information please contact the Customer Service Department at 1-800-MSA-2222

(1-800-672-2222).

Workman Winch

2 Description

All Workman winches have several standard features:

• Rated working load 400 lbs (181 kg) for personnel and 620 lbs (282 kg) for materials

• An open drum wound with 3/16 in (5 mm) cable or synthetic rope

• Built-in shock absorber

• Clutched drive to prevent winch overload and reduce the possibility of injury to a person if caught on a structural

member during lifting

• Double-braking system

• Robust plastic housing and mounting bracket

• Self-locking swivel snaphook

• Manual foldable crank handle

• Level wind mechanism for a tangle-free cable drum

• RFID-enabled

Fig. 1

1 Drum flanges (both sides) 8 Installation label

2 Carrying handle 9 Bracket

3 Handle holder 10 Press plate

4 Foldable handle 11 Winch line

5 Handle label 12 RFID

6 Winch crank handle 13 Snaphook

7 Information label

Workman Winch

Fig. 4

NOTE: The winch line attaches TO THE SIDE of tripod head and NOT the center anchor.

Fig. 2 Fig. 3

1MSA logo 1 Winch line

2 Instruction label 2 Tripod leg (outside face)

3 Ball lock pin (attached to Tripod)

1 Carabiner 2 Pulley

Workman Winch

2.1 Specifications

Maximum working load:

Personnel: 400 lb (181 kg)

Materials: 620 lb (282 kg)

Line diameter:

Cable: 3/16 in (5 mm)

Synthetic Rope: 4/17 in (6 mm)

Minimum line strength:

Cable: 3300 lb (14.7 KN)

Synthetic Rope: 6000 lb (26.7 KN)

Net weight with 20 m of line:

Cable: 28.2 lb (12.8 kg)

Synthetic Rope: 25.4 lb (11.5 kg)

Swivel snaphook gate opening: 0.83 in (21 mm)

Crank force to lift 400 lbs (181 kg): 30 lb (133 N)

Cranking diameter: 22 in (56 cm)

Avg. lifting speed (400 lbs load): 13.13 ft/min (4 m/min)

Line Construction

Product name Material Line size Optional length

Workman Winch

10 m / 15 m / 20 m / 25 m

/ 30 m

Non-rotatable stainless

steel

3/16“ (5 mm) dia.

10 m

15 m

20 m

25 m

30 m

Galvanized Steel 3/16“ (5 mm) dia.

10 m

15 m

20 m

25 m

30 m

Synthetic rope (Dyneema) 6 mm dia. 20 m

Workman Winch

2.2 Structure of the Winch

Internal mechanisms of the Winch are protected by the housing. Metal parts are zinc-plated or stainless steel to resist

corrosion. The load end of the line is terminated with a self-locking swivel snaphook which requires two separate and

distinct manipulations to unlock and open the gate. When released, the gate will automatically close and lock.

The winch has a level wind mechanism which helps the guide line to lay and wrap tightly around the drum.

2.3 Function of the Winch

The winch is operated with the standard manual crank handle shown in figure 1. To extract line or lower a load, rotate

the handle in a counterclockwise direction. To retract line or lift a load, rotate the handle in a clockwise direction. To

suspend a load, release the handle. A brake in the drive mechanism inhibits the drum from free wheeling. The brake

operates even when the manual force is removed.

The winch is designed for use with the MSA Workman Tripod. See Fig. 3. The winch serves as the primary lifting-

lowering device for systems which use the tripod to position equipment for confined space entry above the area to be

accessed. The winch mounts to the side of the tripod leg. This position permits operation of the winch by a surface atten-

dant positioned away from the confined space access point, maximizes the usable space in the interior of the tripod and

increases stability by lowering the tripod’s center of gravity.

When installed on the Workman Tripod, a pulley and a carabiner are required for the winch line on the outside of the

tripod head. This permits full use of the interior headroom of the tripod.

2.4 Accessories and Companion Products

2.5 Markings and Labels

All labels must be present, legible and securely attached.

Label locations

Description P/N

Workman Tripod 10102002

Carabiner 10089207

Pulley 506222

Workman Winch

Labels

SPECIFICATIONS

ESPECIFICACIONES

SPÉCIFICATIONS

Personnel Load:(person+clothes+tools):75-400lbs (34-181kg),

130-310lbs(59-141kg) forANSI Z359.4-2007

Material Load:130-620lbs(59-282kg)

Max Forceapplied toraise andlower the personnel:30lb(13.6 kg)

Average lifting speed:13ft/min (4m/min)

Carga de personal:(persona+ropa+herramientas): 75-400 lb(34-181 kg),

130-310 lb (59-141 kg) para ANSI Z359.4-2007

Carga de material:130-620 lb (59-282kg)

Fuerza máx.aplicada parael ascensoy descenso de personal:30 lb (13.6 kg)

Velocidadmedia de elevación:4 m/min (13pies/min)

Poids del'employé :(personne +vêtement+ outils) : 75à 400 lb (34à 181 kg),

130 à 310lb (59 à141 kg) pour la norme ANSI Z359.4-2007

Poidsdumatériel:130à620lb(59à282kg)

Force maximalenécessaire pourlever oudescendre les employés :30 lb (13,6 kg)

Vitesse moyenne delevage : 13pi/min (4m/min)

2.VER 31864074101 N/PLEBAL

Inspect before and after each use and remove from use if

any damage, defect, or malfunction is found. • Always keep

line under tensionduring winding. •Use glovedhand to guide

line winding. • Do not use if line is bunched or loosely wound.

• Do not leave suspended load unattended. • Do not exceed

maximum rated loads. • Keep clothing and hands away from

pinch points aroundload bearing pulleys,line, and drum.

Follow all manufacturer's instructions included at

time ofshipping. Neveralter deviceor attemptfield

repairs. Don't expose line to sharp edges, abrasive

surfaces, sparks, flames, or heat above 185 ºF

(85 ºC). Failure to follow the above can result in

serious injury or death.When using the winch for

lifting/lowering of personnel,an independent fall arrest

system is required.

WARNING

MSA WORKMAN WINCH

Inspecter avant et après chaque utilisation et ne pas utiliser en cas

de dommage, de défectuosité ou de mauvais fonctionnement.

• Toujours garder le câble sous tension pendant le treuillage.

Porter des gants pour guider le treuillage du câble. ••

Ne pas

utiliser le câble s'il est emmêlé ou enroulé de manière lâche. • Ne

pas laisser de charge suspendue sans surveillance. • Ne pas

dépasser les charges nominales maximales. • Tenir les

vêtements et les mains loin des points de pincement autour du

palier porteur.

Observer lesdirectives dufabricant jointes en date de l'envoi. Ne

jamais modifier le dispositif ou tenter des réparations sur le

chantier. Ne pas exposer le câble à des bords tranchants, des

surfaces abrasives, des étincelles des flammes ou une

température supérieure à 85 °C (185 °F). Sinon, il pourrait

résulter de graves blessures ou la mort. L ors de l'utilisation

du treuil pour soulever/abaisser une personne, il est

nécessaire avoir recoursà un dispositifantichute.

ADVERTENCIA

AVERTISSEMENT

Siga todas las instrucciones del fabricante

suministradas con la entrega. No modifique

el dispositivo ni intente realizar reparaciones

en el campo.Evite que la cuerda entre en

contacto con bordes afilados, superficies

abrasivas, chispas,llamas, o temperaturas de

más de 185 F (85 C).De lo contrario pueden

producirse lesiones graves o incluso la

muerte.Para utilizar el cabestrante para la elevación

/ bajada / posicionamiento de personal, se requiere del

uso de unsistema anticaída independiente.

ºº

Inspeccione el artículo antes y después de cada uso y no lo

utilice si detecta daños, defectos o problemas de

funcionamiento. Mantenga la cuerda bajo tensión durante

todo el bobinado. Utilice guantes para guiar el de la

cuerda. No utilice el artículo si la cuerda está plegada o

enrollada sin tensión suficiente. No deje cargas suspendidas sin

vigilancia. No supere los límites de capacidad de carga

establecidos. Mantenga la ropa y las manos alejadas de posibles

puntos de atrapamientoalrededor del soporte dela carga.

•

• bobinado

•

Workman Winch

3Use

The winch is a lifting / lowering / positioning winch only. It is not to be used as a fall arrest device. Personnel using the

winch for lifting / lowering / positioning must have a backup fall arrest system, such as a SRL with retrieval function or

other MSA SRL, plus a full body harness. When using the winch for personnel, never have more than one person on

the winch at the same time. Never carry personnel and materials at the same time.

WARNING!

 Inspect the winch according to the instructions in Section 5 of this manual before and after each use. Also inspect

each component with which the winch will be used according to the instructions accompanying that product. If any

omponent is found to be damaged or -altered, immediately remove the system from use. Do not attempt field repair

of equipment, and do not attempt use of the system without first -replacing any damaged or altered component.

 Prevent the buildup of slack line that might allow free fall.

 To prevent loose coils of line on the drum, always maintain at least 15 lbs (6.75 kg) of tension on the line when paying

it out.

 Never leave a load hanging from the winch while the winch is unattended.

 Always be sure the line is pulling straight out from the winch drum – never at an angle.

 Never exceed the maximum rated loads listed on the winch specification label.

 Never alter the mechanics of the winch.

 Never use two or more winches to raise or lower a heavier load. Load shifting may place the entire load on one

winch, causing sequential failure of both units.

 Always apply loads evenly. Do not jerk or bounce loads as this dynamic loading may generate forces in excess of

the maximum working load.

 Each time a load is lifted, first test the winch by lifting the load a few inches.

 Always keep hands away from pinch points around load-bearing lines, pulleys and drums during operation.

 Always ensure level winding when extracting or retracting line by guiding the line. Use a gloved hand when guiding

the line to avoid cuts and wire slivers. Continually inspect for level winding during operation.

 It is critical that the winch operator remains a safe distance away from any fall hazard or load which could cause

injury in the event of a loss of balance on the part of the operator, or in the event of a load fall. When operating the

winch in a fall hazard area, the operator must wear appropriate fall protection equipment connected to an indepen-

dent anchorage.

 All labels must be visible and the operator should never come between the winch housing and line. The winch oper-

ator must always operate the winch with the housing and crank between him or herself and the load.

 Never install the winch where any member of the work crew must be stationed in line with a tensioned winch line.

Should the line fail, stored energy may cause recoil of the line with sufficient force to cause serious or fatal injury.

 Do not use where objects may fall or otherwise interfere with the operation or ability of this device to function prop-

erly.

Workman Winch

3.1 Planning the Use

3.1.1 Set up

• Erect the tripod according to the tripod instructions. Erect only to height where the tripod head is reachable by the

installer.

• Place the winch to the side of the tripod leg.

• See Fig. 3 and follow the installation label in section 8.

• Extract 9” of winch cable and reeve over the pulley.

• Hang carabiner and pulley to tripod head anchors on the side. See Fig. 4. The winch snaphook must be hung

towards the inside of the tripod.

3.1.2 Rescue Plan

Always have a rescue plan when using the winch for lifting or lowering personnel. A fall arrest system should always be

used when lifting or lowering personnel, in case disconnection of the winch line is necessary or in case failure of the

winch or winch anchorage means occurs. A backup lifeline such as a SRL with retrieval function, that raises and lowers,

is recommended to provide immediate rescue capability

3.2 Lowering a Load

When using the winch for lifting / lowering of personnel, an independent fall arrest system is required. The MSA SRL

with retrieval function or other MSA SRL is recommended.

Other fall arrest systems are also available from MSA.

To lower a load with personnel suspended, rotate the crank handle counterclockwise. To extract line from the winch

when there is no suspended load, rotate the handle counterclockwise while pulling on the line with at least 15 pounds

of force. To resume lifting, make clockwise revolutions of the crank handle.

3.3 Suspending a Load

To suspend a load, slowly release the crank handle.

3.4 Lifting a Load

WARNING!

In the event of a fall, lift before lowering to disengage the secondary brake pawls. Lift first at least one half turn of the

drum before attempting to lower. Unless the secondary brake pawls are disengaged after a fall, the winch will not pay

out line.

To lift a load, rotate the crank handle clockwise. A clicking sound will be heard as line is reeled in. When reeling in line,

check to be sure the line wraps evenly and tightly around the drum.

Workman Winch

4 Care, Maintenance and Storage

4.1 Cleaning Instructions

Strictly adhere to the cleaning instructions in this section to prevent adverse effects on the materials used in the winch.

Clean the winch periodically with a clean damp (not wet) cloth to remove dirt or contamination which may cause corro-

sion, hamper operation, or diminish readability of the labels. To remove oil or grease, use a mild laundry detergent. Do

not use chemicals, harsh detergents, abrasives, or pressure washers. Never immerse the winch in water or other liquid.

Excessive accumulation of dirt, paint or other foreign matter may prevent proper function of the Winch, and, in severe

cases, weaken the line. Contact MSA with questions concerning product conditions and cleaning. Some environments

may require the winch be disinfected. Contact MSA for aid in determining the proper disinfection procedure for the

specific application.

4.2 Maintenance and Service

Tag damaged equipment or equipment needing maintenance as “UNUSABLE” and remove from service. Repair and

maintenance (other than cleaning) must be performed by an MSA authorized service center. Moving parts of snaphooks

and carabiners may require periodic lubrication with low viscosity penetrating oil. Follow lubricant manufacturer’s

instructions. Do not over-lubricate. Wipe excess with a clean, dry cloth.

4.3 Storage

Store the Winch in a cool, dry and clean place out of direct sunlight. Avoid areas where heat, moisture, light, oil, and

chemicals or their vapors or other degrading elements may be present. Never allow the winch to rest for lengthy periods

of time on concrete or ash floors as lime sulfur and ash can cause corrosion. Store the Winch with line fully retracted.

Equipment which is damaged or in need of maintenance should not be stored in the same area as usable equipment.

Heavily soiled, wet, or otherwise contaminated equipment should be properly maintained (e.g. dried and cleaned) prior

to storage. Prior to using equipment which has been stored for long periods of time, a Formal Inspection should be

performed by a competent person.

Workman Winch

5 Inspection

WARNING!

Inspect the winch as instructed on the labels and in this manual. Failure to follow the instructions can result in serious

injury or death.

5.1 Corrective Action

Winches that do not meet the inspection criteria must be tagged “UNUSABLE” and removed from service immediately.

The winch may be repairable. Contact MSA for further information.

5.2 Inspection Frequency

WARNING!

When a test load is needed to allow inspection of any winch function, do not use personnel as a load. Make sure the

area below the winch is free and clear of any obstructions. Always inspect the winch functions prior to each use.

Inspect the winch before each use.

5.2.1 Line Payout and Retrieval

Mount the winch to a suitable anchorage connector (such as the MSA Workman Tripod) to allow operation of the crank.

While maintaining tension on the winch line, rotate the crank counterclockwise to pay the line out. Then rotate the crank

clockwise to check for proper line retrieval. A clicking sound indicates that line retrieval is functioning correctly. Remove

the product from use and return it to MSA if no clicking sound is heard. During line extraction and retraction, check that

the winding guide wraps the line tightly around the drum.

5.2.2 Handle

Check for cracks, bends and corrosion on the handle. Remove the product from use if any of these conditions are found

and contact MSA for a handle replacement.

Inspection before each use

Date of inspection

Inspector

Housing /

bracket

Bolt / nuts / screws

Labels

Damage

Corrosion

Functions

Crank handle

Foldable handle

Braking

Snaphook

Locking action

Corrosion

Swivel

Damage / wear

Line ferrules / splices

Thimble

Workman Winch

5.2.3 Labels

Check for presence of all labels shown in Figures 1, 2 and sec

tion 2.5 of these user instructions. See that all labels

are clear – not damaged – and legible. Check that the inspection grid date is within the previous six months. If six

months have passed since the previous inspection, remove the product from use for inspection by a competent

person, according to the instructions in section 6 of these user instructions.

5.2.4 Fasteners

Using fingers, check all bolts and nuts on the housing to ensure their tightness. If loose, tighten them. Check to see if

any bolts, nuts or other parts are missing or have been improperly substituted or altered in any way.

5.2.5 Bracket

Look carefully for signs of corrosion, cracks, dents, deformation or ruptures in the installation bracket (see Fig. 1, Fig. 2

and Fig. 3). Minor dents which do not affect function do not require user action.

5.2.6 Housing and Drum

Look carefully for signs of cracks, dents, deformation or ruptures in the housing and drum. Return for service if material

cracks are found. Accidently dropping the unit may lead to some deformation of internal components. Check for signs

that the press plate and drum are rubbing. This will be evidenced by wear on the drum flanges, also the user may expe-

rience uneven resistance when rotating the crank handle. Whenever there is damage that prevents the winch from oper-

ating normally, remove the unit from use. Minor dents or deformations which do not affect function do not require user

action.

5.2.7 Snaphook

Check all parts of the swivel snaphook for signs of alteration, distortion, cracks, deep nicks, dents or cuts. Also check

for indications that the snap has been subjected to intense heat which could affect its strength.

Inspect for signs of corrosion or excess wear and remove the product from use if there is any question whether detected

wear and/or corrosion may affect strength or function.

Check to see that the snap body swivels freely around the bolt connecting it to the snap eye.

5.2.8 Line Fittings

• Cable: Check the two ferrules which are inside of the bumper and the metal thimble. If the user’s unit has a splice

as the means of attaching the snaphook, the splice must be completely and tightly tucked with no loops or loose

ends.

• Synthetic rope: Check the sewing thread which is inside of the bumper and the plastic thimble. Whenever the sewing

thread is damaged, remove the unit from use. See Fig. 5.

Fig. 5

5.3 Formal Inspection

A competent person is an individual designated by an employer who is responsible for the employer’s fall protection

program, and through training and knowledge, is capable of identifying, evaluating, and addressing existing and poten-

tial hazards and who has the authority to take action (see ANSI Z359.0 for further detail). MSA recommends periodic

factory authorized recertification of mechanical devices according to the intervals in the table below. While this is consid-

ered best practice, it is ultimately at the discretion of the competent person. MSA requires periodic competent person

inspection by someone other than the user according to the intervals in the table below or local regulations. This is not

optional.

Workman Winch

Record formal inspections in the provided Inspection Log. Punch or indelibly mark the inspection grid attached to the

winch. Do not use a winch with a formal inspection date older than twelve (12) months. Tag winches with formal inspec-

tions that are out of date as “UNUSABLE” and remove them from service until after formal inspection. The safety of

users depends upon the continued efficiency and durability of the winch. MSA recommends keeping a log of formal

inspections for all components in a fall protection system or subsystem.

5.4 Winch with Radio Frequency Identification (RFID)

The winch includes an RFID chip that can be accessed by an RFID scanner to help track inspection and service infor-

mation. RFID chip locations for applicable products are shown in the figures of section 2 in this manual.

Type of Use

Application

Examples

Conditions of Use

REQUIRED

Competent Person

Inspection

Frequency

RECOMMENDED

Factory Autho-

rized Recertifica-

tion Frequency

Infrequent to Light

Rescue &

confined space,

Factory mainte-

nance

Good storage condi-

tions, indoor or infre-

quent outdoor use,

room temperature,

clean environments

Annually

At least

every 2-5 years

Moderate to Heavy

Transportation,

Residential

construction, Utili-

ties, Warehouse

Fair storage condi-

tions, indoor and

extended outdoor use,

all temperatures,

clean or dusty envi-

ronments

Semi-annually to

annually

At least

every 1-2 years

Severe to Contin-

uous

Commercial

construction,

Oil & Gas, Mining

Harsh storage condi-

tions, prolonged or

continuous outdoor

use, all temperatures,

dirty environment

Quarterly to Semi-

annually

At least annually

Workman Winch

6 Factory Service

6.1 Owner Registration

After the winch is purchased the owner (user) must log on to http://us.msasafety.com/product Registration to register

their product. Registering your product provides MSA with information vital to the maintenance of the device. Be sure

to provide the permanent address and phone number of the owner and not the temporary address and phone number

of a job site or temporary office.

6.2 Factory Service and Repair

Contact MSA service at 1-800-672-2222 to arrange for inspection and service of a winch.

6.3 Re-sale

If this product is re-sold, it is essential for the safety of the user that the reseller provides these user instructions in the

language of the country to which this Winch is to be sold. Contact MSA at 1-800-672-2222 for the availability of instruc-

tions.

6.4 Service and Inspection Logs

A recommends that the winch be formally inspected at least every 6 months, and immediately before it is used to

carry personnel. It is the responsibility of the user and the user’s management to perform timely formal inspections, and

to log such inspections in section 5.

Workman Winch

For local MSA contacts, please visit us at MSAsafety.com

Because every life has a purpose...

Page is loading ...

Lynx Personnel/Material Hoists Owner's manual

Brand: Lynx

Model: Personnel/Material Hoists

Type: Owner's manual

Download PDF

report

in other languages

français: Lynx Personnel/Material Hoists Le manuel du propriétaire
español: Lynx Personnel/Material Hoists El manual del propietario

Lynx Personnel/Material Hoists Owner's manual

Lynx Personnel/Material Hoists Owner's manual

in other languages

Related papers

Other documents