Toro TimeCutter HD ZX4800 Riding Mower User manual

Category
Lawnmowers
Type
User manual

This manual is also suitable for

FormNo.3417-433RevB
TimeCutter
®
HDZX4800and
ZX5400RidingMower
ModelNo.75201—SerialNo.401500000andUp
ModelNo.75202—SerialNo.401500000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3417-433*B
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Gotowww.Toro.comtoviewspecicationsonyour
model.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous
period,ensurethattheHighAltitudeKithasbeen
installedsothattheenginemeetsCARB/EPA
emissionregulations.TheHighAltitudeKit
increasesengineperformancewhilepreventing
spark-plugfouling,hardstarting,andincreased
emissions.Onceyouhaveinstalledthekit,attach
thehigh-altitudelabelnexttotheserialdecalon
themachine.ContactanyAuthorizedService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyhomeownersinresidentialapplications.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawns.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g234368
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe
spacebelow:
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafetyAlertSymbol............................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................10
Controls...........................................................10
BeforeOperation.................................................12
BeforeOperationSafety...................................12
Pre-Start...........................................................12
FuelSafety.......................................................13
AddingFuel......................................................14
PerformingDailyMaintenance..........................14
BreakinginaNewMachine..............................14
UsingtheSafety-InterlockSystem....................15
PositioningtheSeat..........................................15
AdjustingtheMotion-ControlLevers.................16
DuringOperation.................................................16
DuringOperationSafety...................................16
OperatingtheParkingBrake.............................18
EngagingtheBlade-ControlSwitch
(PTO)............................................................19
DisengagingtheBlade-ControlSwitch
(PTO)............................................................19
OperatingtheThrottle.......................................19
OperatingtheChoke.........................................19
OperatingtheKeySwitch.................................20
StartingtheEngine...........................................20
ShuttingOfftheEngine.....................................20
UsingtheMotion-ControlLevers.......................21
DrivingtheMachine..........................................21
UsingtheSmartSpeed
TM
Control
System..........................................................22
UsingtheSideDischarge.................................23
AdjustingtheHeightofCut...............................23
AdjustingtheAnti-ScalpRollers........................24
UsingAttachmentsandAccessories.................24
OperatingTips.................................................25
AfterOperation....................................................26
AfterOperationSafety......................................26
PushingtheMachinebyHand..........................28
Maintenance...........................................................29
MaintenanceSafety..........................................29
RecommendedMaintenanceSchedule(s)...........30
EngineMaintenance...........................................31
EngineSafety...................................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................35
CleaningtheCoolingSystem............................36
FuelSystemMaintenance...................................36
ReplacingtheIn-LineFuelFilter.......................36
ElectricalSystemMaintenance...........................37
ElectricalSystemSafety...................................37
ServicingtheBattery.........................................37
ServicingtheFuses..........................................39
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
BeltMaintenance................................................40
InspectingtheBelts..........................................40
ReplacingtheMowerBelt.................................40
MowerMaintenance.............................................41
BladeSafety.....................................................41
ServicingtheCuttingBlades.............................41
LevelingtheMowerDeck..................................44
RemovingtheMowerDeck...............................46
InstallingtheMowerDeck.................................46
ReplacingtheGrassDeector..........................47
Cleaning..............................................................48
WashingtheUndersideoftheMower................48
DisposingofWaste...........................................48
Storage...................................................................49
StorageSafety..................................................49
CleaningandStorage.......................................49
StoringtheBattery............................................50
Troubleshooting......................................................51
Schematics.............................................................53
3
Safety
ThefollowinginstructionsarefromANSIstandard
B71.1-2017.
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure3)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
g000502
Figure3
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.
CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
GeneralSafety
Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Torodesignedandtested
thislawnmowertoofferreasonablysafeservice;
however,failuretocomplywithsafetyinstructions
mayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperator’sManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)can
notreadthismanual,itistheowner’sresponsibility
toexplainthismaterialtothem;otherlanguages
maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservicethe
equipment.Localregulationsmayrestricttheage
oftheoperator.
DoNotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
DoNotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
4
SlopeIndicator
g011841
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal117-1194
117-1194
1.Engine
decal121-2989b
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
6
decal130-0654
130-0654
1.Transport—lock
3.Heightofcut
2.Transport—unlock
decal130-0731
130-0731
1.Warning—thrownobject
hazard;keepthedeector
shieldinplace.
2.Cuttinghazardofhandor
foot,mowerblade—keep
awayfrommovingparts.
decal130-0765
130-0765
1.ReadtheOperator's
Manual.
3.Removethekeyfromthe
keyswitchandreadthe
Operator'sManualbefore
performingmaintenance.
2.Height-of-cutselection
decal131-1097
131-1097
1.Oildrain
decal132-0872
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
decal136-4243
136-4243
1.Fast4.Reverse
2.Slow
5.Parkingbrakedisengaged
3.Neutral6.Parkingbrakeengaged
7
decal136-4244
136-4244
1.Fast3.Neutral
2.Slow
4.Reverse
decal136-5596
136-5596
1.Checkthetirepressure
every25operatinghours.
4.Checkthetirepressure
every25operatinghours.
2.Engineoil
5.ReadtheOperator's
Manualbeforeperforming
maintenance.
3.Checkthetirepressure
every25operatinghours.
decal136-9186
136-9186
1.ReadtheOperator'sManualbeforeaddingweighttothe
bucket.
decal131-3947
131–3947
1.Trim—slow
3.Mow—fast
2.Tow—medium
8
decal133-9263
133-9263
1.Fast
4.PTOdisengage
2.Slow5.PTOengage
3.Choke
decal133-9255
133-9255
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual.
5.Tippinghazard—donotuseonslopesnearopenwater;do
notuseonslopesgreaterthan15°.
2.Ramphazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptherampwhenloadingthe
machineanddriveforwardofftherampwhenunloading.
6.Cutting/dismembermenthazardofthehand,mowerblade;
entanglementhazardofthehand,belt—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway;pickup
debrisbeforeoperating;lowerthedeectorbeforeusingthe
machine.
7.Warning—beforeperformingmaintenance,readthe
Operator'sManual;engagetheparkingbrake,removethe
key,anddisconnectthesparkplug.
4.Runover/backoverhazard—donotcarrypassengers;look
behindyouwhenmowinginreverse.
9
ProductOverview
g188739
Figure5
1.Deck-liftpedal
7.Engine
2.Height-of-cutpin
8.Fuelcap
3.SmartSpeed™lever
9.Mowerdeck
4.Height-of-cut
lever/transportlock
10.Anti-scalproller
5.Motion-controllever
11.Casterwheel
6.Controls
12.Parking-brakelever
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g188738
Figure6
1.Hourmeter4.Keyswitch
2.Throttlecontrol5.Blade-controlswitch
(powertakeoff)
3.Chokecontrol
6.12Vpowerpoint
FuelGauge
Thefuelgaugedisplaystheamountoffuelinthetank
(Figure7).
g238298
Figure7
1.Fuelgauge2.Fuel-tankcap
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure6).
10
ChokeControl
Usethechokecontroltostartacoldengine.
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure5).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe
centertotheNEUTRAL-LOCKpositionwhenexiting
themachine(Figure21).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Theparking-brakeleverislocatedontheleftsideof
theconsole(Figure5).Thebrakeleverengagesa
parkingbrakeonthedrivewheels.
Toengagetheparkingbrake,pulluptheleveruntilit
latchesintothedetentslot.
Todisengagetheparkingbrake,pulltheleveroutof
thedetentslotandtowardyou,thenpushitdown.
FootPedalDeck-LiftSystem
Thefootpedaldeck-liftsystemallowsyoutolower
andraisethedeckfromtheseatedposition.You
canusethefootpedaltoliftthedeckbrieytoavoid
obstaclesorlockthedeckinthehighestheightofcut
ortransportposition(Figure5).
SmartSpeedControlSystem
Lever
TheSmartSpeedControl-Systemlever,located
belowtheoperatingposition,givesyouachoiceto
drivethemachineat3speedranges—trim,tow,and
mow(Figure24).
12VPowerPoint
Usethepowerpointtopower12Vaccessories
(Figure6).
Important:Whennotusingthe12Vpowerpoint,
inserttherubberplugtopreventdamagetothe
powerpoint.
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page20).
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure6).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Adjustthe
heightofcutonlywhenthemachineisnotmoving
(Figure5).
UsingAttachmentsand
Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Important:Ifyouarecarryingmorethan4.5
kg(10lb)inabucketattachedtotheengine
guard,youshouldequipyourmachinewiththe
Bucket-SupportKit.ContactyourAuthorized
ServiceDealer.
11
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyT oro.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjects.Thesecan
bethrownorinterferewiththeoperationofthe
machineandmaycausepersonalinjurytothe
operatororbystanders.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairandavoidlooseclothingandloosejewelry
whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
DoNotoperatethemowerwhenpeople,especially
children,orpetsareinthearea.Stopthemachine
andattachment(s)ifanyoneentersthearea.
DoNotoperatethemachinewithouttheentire
grasscollectionsystem,dischargedeector,
orothersafetydevicesinplaceandinproper
workingcondition.Grasscatchercomponents
aresubjecttowear,damageanddeterioration,
whichcouldexposemovingpartsorallowobjects
tobethrown.Frequentlycheckforwornor
deterioratingcomponentsandreplacethemwith
themanufacturer’srecommendedpartswhen
necessary.
Pre-Start
Fillfueltankonlevelground.SeeFuel
RecommendationsintheSpecicationssectionfor
additionalgasolineinformation.
DoNotaddoiltogasoline.
DoNotoverllfueltank.Fillthefueltanktothebottom
ofthellerneck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresultinfuel
leakageordamagetotheengineoremissionsystem.
Makesureyouunderstandthecontrols,theirlocations,
theirfunctions,andtheirsafetyrequirements.
RefertotheMaintenancesectionandperformallthe
necessaryinspectionandmaintenancesteps.
12
FuelSafety
Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whenengineisrunningorwhentheengine
ishot.
Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.DoNot
useanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas
tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
Tohelppreventres:
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulatein
theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear
ameoranyenclosedareawhereopenpilotlights
orheatappliancesarepresent.
13
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachineatall
timestokeepthefuelfreshlongerwhenusedas
directedbythefuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltankuntilthefuelgaugereadsatthe
fullmark(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g197123
Figure8
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page29).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
14
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Theparkingbrakeisengaged.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewheneverthecontrolleversareoutof
theNEUTRAL-LOCKpositionandyourisefromtheseat.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheON
position.Trystartingtheengine;theengine
shouldnotcrank.
2.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheOFF
position.Moveeithermotion-controllever(out
oftheNEUTRAL-LOCKposition).Trystartingthe
engine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controlleversto
theNEUTRAL-LOCKposition.Starttheengine.
Whiletheengineisrunning,releasetheparking
brake,engagetheblade-controlswitch(PTO),
andriseslightlyfromtheseat;theengineshould
shutoff.
4.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
toNEUTRAL-LOCKposition.Starttheengine.
Whiletheengineisrunning,centereither
motion-controlleverandmoveitforwardor
reverse;theengineshouldshutoff.Repeatfor
othermotion-controllever.
5.Sitontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controlleversto
NEUTRAL-LOCKposition.Trystartingtheengine;
theengineshouldnotcrank.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure9).
g027632
Figure9
15
Adjustingthe
Motion-ControlLevers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigheror
lowerformaximumcomfort(Figure10).
g027252
Figure10
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardor
rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever
tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe
controlleverforwardorrearward(Figure10).
3.Tightenbothboltstosecurethecontrolleverin
thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
DuringOperation
DuringOperationSafety
GeneralSafety
Theoperatormustusetheirfullattentionwhen
operatingthemachine.DoNotengageinanyactivity
thatcausesdistractions;otherwise,injuryorproperty
damagemayoccur.
WARNING
Operatingengineparts,especiallythemufer,
becomeextremelyhot.Severeburnscan
occuroncontactanddebris,suchasleaves,
grass,brush,etc.cancatchre.
Allowengineparts,especiallythemufer,
tocoolbeforetouching.
Removeaccumulateddebrisfrommufer
andenginearea.
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorlessdeadlypoisonthatcan
killyou.
DoNotrunengineindoorsorinasmall
connedareawheredangerouscarbon
monoxidefumescancollect.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.
Thismowerwasdesignedforoneoperatoronly.
Donotcarrypassengersandkeepallothersaway
frommachineduringoperation.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Operateonlyindaylightorgoodarticiallight.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,
DoNotoperatethemachine;seekshelter.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrasscollectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweightsifrequired.
Keepawayfromholes,ruts,bumps,rocks,and
otherhiddenhazards.Usecarewhenapproaching
blindcorners,shrubs,trees,tallgrassorother
objectsthatmayhideobstaclesorobscurevision.
Uneventerraincouldoverturnthemachineor
causetheoperatortolosetheirbalanceorfooting.
16
Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.
Starttheenginecarefullyaccordingtoinstructions
withfeetwellawayfromtheblades.
Neveroperatethemowerwithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Keepclearofthedischargeopeningatalltimes.
Nevermowwiththedischargedoorraised,
removedoralteredunlessthereisagrass
collectionsystemormulchkitinplaceandworking
properly.
Keephandsandfeetawayfrommovingparts.
Ifpossible,DoNotmakeadjustmentswiththe
enginerunning.
WARNING
Hands,feet,hair,clothing,oraccessories
canbecomeentangledinrotatingparts.
Contactwiththerotatingpartscan
causetraumaticamputationorsevere
lacerations.
DoNotoperatethemachinewithout
guards,shields,andsafetydevicesin
placeandworkingproperly.
Keephands,feet,hair,jewelry,or
clothingawayfromrotatingparts.
Neverraisethedeckwithbladesrunning.
Beawareofthemowerdischargepathanddirect
dischargeawayfromothers.Avoiddischarging
materialagainstawallorobstructionasthe
materialmayricochetbacktowardtheoperator.
Stoptheblades,slowdown,andusecautionwhen
crossingsurfacesotherthangrassandwhen
transportingthemowertoandfromtheareatobe
mowed.
Bealert,slowdownandusecautionwhen
makingturns.Lookbehindandtothesidebefore
changingdirections.DoNotmowinreverse
unlessabsolutelynecessary.
DoNotchangetheenginegovernorsettingor
overspeedtheengine.
Parkthemachineonlevelground.Stopengine,
waitforallmovingpartstostop,andremovethe
sparkplugwire(s).
Beforechecking,cleaningorworkingonthe
mower.
Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingthemower).
Beforeclearingblockages.
Wheneveryouleavethemower.DoNotleave
arunningmachineunattended.
Stopengine,waitforallmovingpartstostop:
Beforerefueling.
Beforedumpingthegrasscatcher.
Beforemakingheightadjustments.
Tragicaccidentscanoccuriftheoperatorisnot
alerttothepresenceofchildren.Childrenare
oftenattractedtothemachineandthemowing
activity.Neverassumethatchildrenwillremain
whereyoulastsawthem.
Keepchildrenoutofthemowingareaand
underthewatchfulcareofanotherresponsible
adult,nottheoperator.
Bealertandturnthemachineoffifchildren
enterthearea.
Beforeandwhilebackingorchangingdirection,
lookbehind,down,andside-to-sideforsmall
children.
Neverallowchildrentooperatethemachine.
DoNotcarrychildren,evenwiththeblades
shutoff.Childrencouldfalloffandbeseriously
injuredorinterferewiththesafeoperationof
themachine.Childrenthathavebeengiven
ridesinthepastcouldsuddenlyappearinthe
workingareaforanotherrideandberunover
orbackedoverbythemachine.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.Beforeusingthe
machineonaslope,theoperatormust:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
Neveroperateonslopesgreaterthan15
degrees.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.
Identifyhazardsatthebaseoftheslope.Do
Notoperatethemachineneardropoffs,ditches,
embankments,waterorotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
17
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalkbehind
machineorahandtrimmertomowthegrassin
theseareas.
g229111
Figure11
1.SafeZone-Usethemowerhereonslopeslessthan15
degrees
2.DangerZone-Useawalk-behindmowerand/orhand
trimmeronslopesgreaterthan15degrees
3.Water
4.W=widthofthemachine
5.Keepasafedistance(twicethewidthofthemachine)
betweenthemachineandanyhazard.
Avoidstarting,stoppingorturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.
DoNotoperateamachineunderanyconditions
wheretraction,steeringorstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopesordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocksorotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrasscollectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile
operatingonslopescancausethemachineto
becomeunstable.
OperatingtheParking
Brake
Alwaysengagetheparkingbrakewhenyoustopthe
machineorleaveitunattended.
EngagingtheParkingBrake
Parkthemachineonalevelsurface.
g188778
Figure12
DisengagingtheParkingBrake
Todisengagetheparkingbrake,pulltheleveroutof
thedetentslotandtowardyou,thenpushitdown
(Figure13).
g188777
Figure13
1.Pushtheparkingbrake
outofthedetentslotand
towardyou.
2.Pushtheparkingbrake
down.
18
EngagingtheBlade-Control
Switch(PTO)
g008945
Figure14
Note:Alwaysengagethebladeswiththethrottlein
theFASTposition(Figure15).
g187516
Figure15
Disengagingthe
Blade-ControlSwitch
(PTO)
g009174
Figure16
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure17).
AlwaysusetheFASTpositionwhenengagingthePTO.
g187517
Figure17
OperatingtheChoke
Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke
beforeusingthekeyswitch(Figure18).
Note:Ensurethatyoufullyengagethechoke.
Youmayneedtoholdtheknobupwhenyou
usethekeyswitch.
2.Pushdownthechoketodisengagethechoke
aftertheenginehasstarted(Figure18).
g008959
Figure18
1.ONposition2.OFFposition
19
OperatingtheKeySwitch
1.TurnthekeytotheSTARTposition(Figure19).
Note:Whentheenginestarts,releasethekey.
Important:Donotengagethestartermotor
formorethan5secondsatatime.Ifthe
enginefailstostart,wait10secondsbetween
attempts.Failuretofollowtheseinstructions
canburnoutthestartermotor.
Note:Youmayneedmultipleattemptstostart
theenginewhenyoustartitthersttimeafter
thefuelsystemhasbeenwithoutfuelcompletely.
g008947
Figure19
2.TurnthekeytotheSTOPpositiontoshutoffthe
engine.
StartingtheEngine
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformore
than5secondsatatime.Engagingthestarter
motorformorethan5secondscandamagethe
startermotor.Iftheenginefailstostart,wait10
secondsbeforeoperatingtheenginestarteragain.
g189354
Figure20
ShuttingOfftheEngine
1.Disengagethebladesbymovingthe
blade-controlswitchtotheOFFposition(Figure
20).
2.Engagetheparkingbrake.
3.MovethethrottlecontroltotheFASTposition.
4.TurnthekeytotheOFFpositionandremove
thekey.
20
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Toro TimeCutter HD ZX4800 Riding Mower User manual

Category
Lawnmowers
Type
User manual
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