Blackhawk BP225 Installation guide

BP225
Brand
Blackhawk
Model
BP225
Type
Installation guide
Air/Hydraulic Axle Jack
Model Capacity
BP225 25 Ton
Printed in Taiwan
BP225-M0_032016
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
Operating Instructions & Parts Manual
Read this manual and follow all the Safety Rules and Operating Instructions before using this product.
SFA Companies
© March 2016
U.S. Patent No. 6,012,377
Table of Contents
SAFETY AND GENERAL INFORMATION 3
PRODUCT DESCRIPTION 3
PREPARATION 3
Before Use 3
Venting Trapped Air Procedure 3
SPECIFICATIONS 4
OPERATION 5
Lifting 5
Lowering 5
MAINTENANCE 6
Adding/ Changing Oil 6
Lubrication 6
Cleaning 6
Storage 6
TROUBLESHOOTING 6
REPLACEMENT PARTS 7
LIFETIME MANUFACTURER’S WARRANTY 9
FRANÇAIS 10
ESPAÑOL 18
3
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read, understand, and follow the information provided with and on this
device before using. The owner and/or operator shall have an understanding of the device, its operating characteristics
and safety operating instructions before operating the equipment. The owner and/or operator shall be aware that use
and repair of this product may require special skills and knowledge. Instructions and safety information shall be read
to and discussed with the operator in the operator's native language, making sure that the operator comprehends
their contents, before use of this equipment is authorized. If any doubt exists as to the safe and proper use of this
device, remove from service immediately.
Inspect before each use. Do not use if abnormal conditions such as cracked welds, damaged, loose or missing
parts are noted. Any equipment that appears damaged in any way, is found to be worn, or operates abnormally shall
be removed from service until repaired. If the equipment has been or is suspected to have been subjected to an
abnormal load or shock, immediately discontinue use until inspected by a factory authorized repair facility (contact
distributor or manufacturer for list of authorized repair facilities). It is recommended that an annual inspection be
made by an authorized repair facility. Labels and Operator's Manuals are available from the manufacturer.
PRODUCT DESCRIPTION
Hydraulic Axle Jacks are designed to lift, but not support, rated capacity partial vehicle loads consisting of one end
of a vehicle. Immediately after lifting, support loads with a pair of appropriately rated jack stands.
PREPARATION
Reference Replacement Parts on our website www.blackhawk-automotive.com . Assemble, align and insert the
handle assembly and handle position bar into the handle sleeve, then tighten the bolt on handle sleeve to prevent
accidental removal of handle while in use.
Before Use
1.
Verify that the product and application are compatible, if in doubt call Blackhawk Technical Service (888) 332-6419.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the
product, its components and recognize the hazards associated with its use.
3. To familiarize yourself with basic operation, locate and turn the release valve (handle knob):
a. ClockwiseXQWLO¿UPUHVLVWDQFHLVIHOWWRIXUWKHUWXUQLQJ7KLVLVWKHµCLOSED’ release valve position used to
raise the load.
b. Counter-clockwiseQRPRUHWKDQIXOOWXUQIURPFORVHGSRVLWLRQ7KLVLVWKHµOPEN’ release valve position used
to lower the load. The further the release valve is turned counter-clockwise, the faster the load descends.
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WKHRSHQLQJ5HLQVWDOOWKHRLO¿OOHUVFUHZ
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supply, then squeeze the lift control valve for 3 seconds to evenly distribute lubricant.
NOTICE: These models are equipped with 1/4" NPT air couplers. If installing a different air coupler, ensure thread
tape or compound is used on connections. To ensure dependable, trouble free operation an inline air dryer and oiler
is recommended.
6. Ensure that jack rolls freely. Raise and lower the unloaded ram throughout the lifting range before putting into
service to ensure the jack operates smoothly. Replace worn or damaged parts and assemblies with Blackhawk
authorized replacement parts only.
Venting Trapped Air Procedure
2SHQRLO¿OOHUSOXJ
2. Open release valve.
3. Activate air motor to vent air.
4. Remove set screw and use a screw driver to hold down check ball while very slowly pumping air motor until oil
exiting from screw hole is steady without bubbles.
5. Reinstall set screw approximately two turns into hole (do not fully tighten).
6. Activate air motor a few additional times to vent air, while slowly tightening set screw. Ram should start to raise
as screw is fully tightened.
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4
Figure 1 - Typical Truck Jack Nomenclature
Handle Knob
(release valve)
Saddle
&DUU\LQJ
Handle
Oil Filler
Screw
Wheel
Handle Sleeve
Handle
Position
Release
Air Supply Inlet,
1/4NPT
/LIW&RQWURO
Valve
Adapter, 6"
Handle
Adapter Holder
Adapter, 2-1/2"
SPECIFICATIONS
Model Capacity Jack Size (L x W)
Min.
Height
Max.
Height
Hyd.
Range
BP225 25 Ton 21-7/8" x 15" 9-1/8" 22" 5-7/8"
Adapter, 7"
Adapter, 1"
5
! WARNING
• Study, understand, and follow all
instructions
before operating this device.
• Do not exceed rated capacity.
• Use only on hard, level surface.
• Lifting device only. Immediately after lifting,
support the vehicle with appropriate means.
• Do not move or dolly the vehicle while on the
jack.
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the vehicle manufacturer.
• No alterations shall be made to this product.
• Failure to heed these markings may result in
personal injury and/or property damage.
To avoid crushing and related injuries:
•
Never work on, under or around a load supported
only by hydraulic jack.
•
Always use adequately rated jack stands.
• Chock each unlifted tire in both directions.
• Do not use this device to lift, level, lower, support nor
move a house, mobile home, travel trailer, camper or
any building structure.
• Be alert and sober when using this product. Do not
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! WARNING
X
OPERATION
(ref. Figure 1)
Lifting
NOTICE: These jacks are equipped with handle position locks. To adjust the handle, release lock device by pulling the
lever up, lever is spring loaded and will lock into desired position. Ensure lever locking mechanism is fully engaged
before leaving.
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2. Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock
each unlifted wheel in both directions to prevent inadvertent vehicle movement.
3.
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continue squeezing the lift control valve until load reaches desired height. Simply release your grip on the lift
control valve to end lift event.
5. Transfer the load to appropriately rated jack stands.
WARNING: Never wire, clamp or otherwise disable the lift control valve to function by other than
operator's hand.
WARNING: Only attachments and/or adapters supplied by the manufacturer shall be used.
Lowering
WARNING: Clear all tools and personnel before
lowering load. Open release valve slowly. The further handle
knob is turned counter-clockwise, the faster the load will descend. Maintain control of load at all times.
1. Raise load high enough to clear jack stands.
2.
Remove jack stands carefully.
3. Slowly turn handle knob counter-clockwise, but no more than 1 full turn. If the load fails to lower:
a. Use another jack to raise vehicle high enough to reinstall jack stands.
b. Remove the malfunctioning jack and then the jack stands.
c.
Use the functioning jack to lower
vehicle.
4. After removing jack from under vehicle, fully retract the jack to reduce ram exposure to rust and contamination.
!
!
!
6
MAINTENANCE
NOTICE: 8VHRQO\JRRGTXDOLW\K\GUDXOLFMDFNRLO$YRLGPL[LQJGLIIHUHQWW\SHVRIÀXLGDQG1(9(5XVHEUDNHÀXLG
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potential for sudden and immediate loss of load. Premium hydraulic jack oil is recommended. Upon electronic
registration you will receive automatic maintentance update emails reminding you of service for your unit.
Adding/ Changing Oil
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NOTICE: 'LVSRVHRIK\GUDXOLFÀXLGLQDFFRUGDQFHZLWKORFDOHQYLURQPHQWDOUHJXODWLRQV
3. Set jack in its upright, level position.
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5. Perform Bleeding/Venting Trapped Air procedure (page 2).
Lubrication
A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that
wheels move freely and the pump functions smoothly. To help ensure trouble free operation, an inline air dryer and
oiler is recommended.
Cleaning
3HULRGLFDOO\FKHFNWKHUDPIRUVLJQVRIUXVWRUFRUURVLRQ&OHDQDVQHHGHGDQGZLSHZLWKDQRLO\FORWK
NOTICE: Do not use sandpaper or abrasive material on ram and pump piston surfaces.
Storage
When not in use, store the jack with saddle fully lowered.
TROUBLESHOOTING
Symptom Possible Causes Corrective Action
Jack will not lift load
• Release valve not tightly closed
• Load is too heavy
• Air supply inadequate
• Ensure release valve tightly closed
&RQVLGHUKLJKHUFDSDFLW\MDFN
• Ensure adequate air supply
Jack will lift, but not maintain pressure
• Release valve not tightly closed
• Hydraulic unit malfunction
• Ensure release valve tightly closed
• Discontinue use, contact Blackhawk
technical service
Jack will not lower after unloading 5HVHUYRLURYHU¿OOHG 'UDLQÀXLGWRSURSHUOHYHO
Poor lift performance
• Fluid level low
• Air trapped in system
(QVXUHSURSHUÀXLGOHYHO
• Follow Bleeding/Venting Trapped
Air procedure on page 3
Will not lift to full extension • Fluid level low (QVXUHSURSHUÀXLGOHYHO
7
REPLACEMENT PARTS (ref. page 7 & 8)
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, please give the Model number, part number and parts
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Tel: (816) 891-6390 Fax: (816) 891-6599 E-Mail: [email protected]
Figure 2 - Replacement Parts Illustration
12
16
2
15
17
4
18
8
6
7
3
9
13
11
5
14
10
19
20
21
23
22
24
25
26
27
1
8
Item Part No.
Description
Qty
1 A26-3-3000-102
Frame Assembly
1
2 A26-1-1000-100
Hydraulic Unit Assembly
1
3 A27-3-2000-104
Air Motor
1
4 A07-3-3300-307
5HOHDVH9DOYH&DEOH
1
5 A26-6-3220-104
&RYHU3ODWH
1
6 A22-4-3400-106
Wheel
2
7 A26-6-3230-107
Axle
2
8 A26-3-3200-100
Adapter Holder
3
9 A26-3-2104-109
Handle Socket
1
10 A26-4-2100-107
Handle Assembly
1
11 421-6-2202-209
Handle Knob
1
12 A26-4-2040-105
Air Hose Assembly
1
13 A24-3-2050-108
$LU&RQWURO9DOYH
1
14 A26-6-1103-100
Saddle
1
15 A26-6-1104-102
1" Adapter
1
16 A26-6-1105-104
2-1/2" Adapter
1
17 A26-6-1106-106
6" Adapter
1
18 A26-6-1107-108
7" Adapter
1
19 612-1-0060-101
Phillips Head Screw
6
20 605-3-0100-203
Lock Washer
4
21 653-1-0100-014
Bolt
4
22 605-3-0060-005
Lock Washer
4
Item Part No.
Description
Qty
23 649-1-0060-113
Bolt
4
24 511-3-0202-046
Washer
2
25 667-5-0190-002
Retaining Ring
2
26 A26-6-5202-102
Bushing
2
27 661-2-0200-100
Lock Nut
2
28 324-4-1900-208
Filler Screw Assembly
1
29 A20-3-1500-100
+\GUDXOLF&DUWULGJH
1
30 649-1-0100-302
Bolt
1
31 515-3-0115-104
Washer
1
32 H30-6-2100-108
Spring Fixed Block
1
33 512-2-0320-209
Return Spring
1
34 H24-5-2100-203
Spring Fixed Block
1
- A26-3-9900-108
Hydraulic Seal Kit (incl. 28,
31, A~K)
1
- A27-3-9901-107
Air Motor Seal Kit
1
- BP225-M0
Owner's Manual
1
- BP225-L0
Labels
1
28
29
F
G
H
A
B
&
D
E
30
31
33
34
32
J
I
K
9
Blackhawk Automotive Platinum Series Warranty Guidelines
Lifetime Manufacturer’s Warranty
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option, without charge, any of its products which fails due to a defect in material or workmanship, or which fails to
conform to any implied warranty not excluded hereby. An evaluation of the complete unit may be required by either
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defect claim.
5 Year Usage Warranty
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seals, packing and moveable parts provided proper usage and maintenance have been applied through the course
of ownership. This warranty only applies to initial owner of unit. Proper maintenance must be performed based off of
the guidelines set forth in the owner’s manual. Maintenance includes replacing the hydraulic oil on a yearly basis with
oil suggested by the manufacturer, proper greasing and any other manufacturers suggested guidelines for proper
care. A maintenance schedule will be set forth within the owner’s manual. Serial Number and Proof of Purchase
are required for warranty purposes. Electronic Warranty Registration will apply to all items within the Blackhawk
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within 30 days of the initial purchase. Items without Electronic Warranty Registration will only be considered for a
three (3) year usage warranty with provided proof of purchase and serial number. Electronic Warranty Registration
may be completed by visiting Blackhawk-Automotive.com and completing the Electronic Warranty Registration form
under the Warranty & Service tab. An option of automatic reminder e-mails for required maintenance schedule to
maintain good standing within the warranty period will be available in this registration process.
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Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply
to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
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other rights which vary from state to state.
PriorityPartsPlus Replacement Program
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at 1-888-332-6419. To assure 24 to 48 hour turnaround, Tech Support must be contacted between 8 am and 4:45
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Blackhawk BP225 Installation guide

BP225
Brand
Blackhawk
Model
BP225
Type
Installation guide
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