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Toro 127-5960, Snow Cab Kit, Power Max Snowthrowers User manual

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FormNo.3386-194RevB
SnowCabKit
PowerMaxSnowthrowers
ModelNo.127-5960
InstallationInstructions
WARNING
InstallingthissnowcabontoaPowerMax
snowthrowerwithoutproperlyinstallinga
counterweighttothefrontofthesnowthrowercan
causeittotipbackwardandfallontheoperator,
causinginjury.
•Donotoperateasnowthrowerwithasnowcab
thatdoesnothavethepropercounterweight.
•ObtainandinstallaToroweightkittothefront
ofthesnowthrowerinordertobalancetheadded
weightofthesnowcab.
1
InstallingtheSnowCabFrame
ontheSnowthrower
Partsneededforthisprocedure:
2U-bracket
4Washers
2Endcaps
2
Bolt(1/4x1inch)
6
Bolt(1/4x3/4inch)
2
Bolt(1/4x1-3/4inch)
10
Locknut(1/4inch)
1
Topframe
1
Rearframe
1
Horizontalframe
1
Leftmountingbracket
1Rightmountingbracket
2Frontposts
Procedure
1.Removethe2upperhandlenuts(1oneachside)from
thesnowthrowerhandleassembly(Figure1)andsave
themfor2.
Figure1
1.Handleassembly
4.Bolt,1/4x1-3/4inch(2)
2.Upperhandlenut(2)5.Locknut(2)
3.U-bracket(2)6.Leftmountingbracket
2.ForinstallationonHeavyDutyTwo-Stage
Snowthrowersonly:Installthelowerfrontendof
theleftandrightmountingbracketsontothehandle
assemblyusingtheupperhandlemountingnutsyou
removedin1(Figure1).
3.ForinstallationonCompactTwo-Stage
Snowthrowersonly:Installtheleftandrightspacing
bracket,theninstallthelowerfrontendoftheleftand
rightmountingbracketsontothehandleassembly
usingtheupperhandlemountingnutsyouremoved
in1(Figure2).
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3386-194*B
Figure2
1.Handleassembly
4.Bolt,1/4x1-3/4inch(2)
2.Upperhandlenut(2)5.Locknut(2)
3.U-bracket(2)6.Leftmountingbracket
4.Installtheotherlowerendofeachmountingbracket
ontothehandleassemblyusingaU-bracket,bolt(1/4
x1-3/4inch),andlocknut(Figure1).
Note:YoumayneedtosqueezeeachU-bracket
togetherslightlybeforeinstallingitontothehandle
assembly.
Note:TheendsoftheU-bracketsshouldface
downward.
5.Positionthehorizontalframeinsidetheupperendsof
themountingbrackets(Figure3).
Figure3
1.Horizontalframe2.Upperendofmounting
bracket(4)
6.Aligneachofthe2holesinthefrontcornersandinsert
abolt(1/4x3/4inch)fromtheoutsidethrougheach
oftheholesandinstalllocknutsontheboltsuntilthey
arenger-tight.
7.Removealocknutthatyoujustinstalledononeofthe
frontcornersin6,installthebottom(straight)endofa
frontpostandalocknutontothebolt,andtightenthe
locknutuntilthefrontpoststaysupright(Figure4).
Figure4
1.Bolt,1/4x3/4inch(2)4.Horizontalframe
2.Upperendofmounting
bracket(2inthefront)
5.Tab(2)
3.Frontpost(2)6.Locknut(2)
Note:Thetabsatthetopofthefrontpostshould
faceintowardtheoperatingposition.
8.Repeat7fortheotherfrontpost.
9.Foreachside,aligntheholesintheframeendsinthe
rear,insertabolt(withawasher)throughtheholes
fromtheinside(Figure5).
Figure5
1.Mountingbracketend(2)3.Washer(2)
2.Horizontalframe4.Bolt,1/4x1inch(2)
2
10.Positiontherearframewiththetoptabsfacingforward
andthebottomendstotheoutsideoftheotherframe
ends(Figure6).
Figure6
1.Locknut(2)5.Horizontalframe
2.Washers(4)6.Bolt,1/4x1inch(2)
3.Rearframe7.Endcap(2)
4.Mountingbracket(2)
11.Installawasherandalocknutoneachoftheboltsand
tighteneachlocknutuntilitisnger-tight.
12.Holdtherearframeuprightandtightenthelocknuts
(Figure6).
Note:Donotovertightenthelocknuts,becauseyou
willneedtoadjusttheframeassemblytoinstallthe
topframeandthecover.
13.Attachthetopframetothefrontpostusingaboltand
alocknut(Figure7).
Figure7
1.Topframe3.Bolt,1/4x3/4inch
2.Frontpost(2)
4.Locknut
Figure8
1.Locknut(2)3.Topframe
2.Rearframe4.Bolt,1/4x3/4inch
14.Fromtheoperatingposition,movetheentireframe
assemblyforwarduntiltherearframeisata90–degree
angletothehorizontalframe(Figure9).
3
Figure9
1.Rearframe2.Horizontalframe
15.Tightenallfastenerssecurelyandinserttheendcapson
theboltendsthatextendfromthewashers(Figure6).
2
InstallingtheHeadlight
ExtensionBar
Partsneededforthisprocedure:
1
Bolt(5/16x3/4inch)
1Headlightextensionbar
1
Flangelocknut(5/16inch)
Procedure
Ifyoursnowthrowerhasaheadlight,youwillneedtomove
theheadlight.
1.Loosenthenutsthatholdtheheadlightbracketonto
therightsideofthehandle(Figure10).
Figure10
1.Headlight
3.Nut(2)
2.Bracket
2.Rotatetheheadlightbrackettotheright90degrees
(Figure10)andtightenthenuts.
3.Installtheheadlightextensionbarwithabolt(5/16x
3/4inch)andaangelocknut(5/16inch)andsecure
theheadlighttothebar(Figure11).
Model37777only:Rotateandmovethelightbracket
totheupperhandleofthesnowthrower.Replacethe
currentwireharnesswithwireharnesspart106–4511.
Figure11
1.Headlightextensionbar(shownwithcover)
4
3
InstallingtheCover
Partsneededforthisprocedure:
Cover
Procedure
1.Openthe2slitsinthecovertoallowroomforthe
chutecontrolrodandtheheadlightextensionbar.
2.Slipthecoverovertheframeassemblyandclosethe
snapstosecurethecoveraroundthetopandrear
frames(Figure12).
Figure12
1.Topap3.Topframe
2.Rearframe4.Sideap
3.Closetheslitsaroundthechutecontrolbarand
headlightextensionbar.
Note:Thefrontofthesnowcabshouldbeslightly
forwardfromverticalwhenthesnowthrowerisnotin
use(Figure13).
Figure13
1.Cover
5
Notes:
6
Notes:
7
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