Cushman Refresher FS4 Gas User manual

OWNER’S GUIDE

636638

REFRESHER FS4

REVISED NOVEMBER 2015ISSUED MARCH 2014

WELCOME

Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s

Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations

may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some

illustrations may not represent your vehicle. Physical differences in controls will be illustrated.

Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact your ser-

vice representative on servicing the vehicle in accordance with the Periodic Service Schedule.

Repair or replacement parts are available through your E-Z-GO retailer or Genuine E-Z-GO Service Parts Department.

The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:

Vehicle Model: _______________________________________________________

VIN or Serial Number: _________________________________________________

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed

beyond the factory specifications. Such modifications can cause serious personal injury or death. E-Z-GO Division of Textron Inc. prohib-

its and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.

E-Z-GO Division of Textron Inc. reserves the right to incorporate engineering and design changes to products in this manual, without obli-

gation to include these changes on units sold previously.

The information contained in this manual may be revised periodically by E-Z-GO, and therefore is subject to change without notice.

E-Z-GO DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-

QUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.

These are the original instructions as defined by 2006/42/EC.

CONTACT US:

E-Z-GO Division of Textron Inc.

1451 Marvin Griffin Road.

Augusta, Georgia, USA 30906-3852

North America:

Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124

Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: 1-800-752-6175

International:

PHONE: 001-706-798-4311 FAX: 001-706-771-4609

i

OWNER’S GUIDE

GASOLINE POWERED VEHICLE

REFRESHER FS4

STARTING MODEL YEAR 2014

CALIFORNIA Proposition 65 Warning

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known

to the State of California to cause cancer and birth defects or other reproductive harm. In addition, certain fluids con-

tained in vehicles and certain products of component wear contain or emit chemicals known to the State of California to

cause cancer and birth defects or other reproductive harm.

FORWARD

ii

Owner’s Guide

This vehicle has been designed and manufactured in the United States of America (USA).

The Standards and Specifications listed in the following text originate in the USA unless

otherwise indicated.

The use of non-Original Equipment Manufacturer (OEM) approved parts may void the

warranty.

Overfilling battery may void the warranty.

Tampering with or adjusting the governor to permit vehicle to operate at above factory

specifications will void the vehicle warranty.

When servicing engines, all adjustments and replacement components must be per original

vehicle specifications in order to maintain the United States of America Federal and State

emission certification applicable at the time of manufacture.

BATTERY PROLONGED STORAGE

Batteries self-discharge over time. The rate of self-discharge varies depending on the

ambient temperature, the age and condition of the batteries.

Fully charged batteries will not freeze in winter temperatures unless the temperature falls

below -75°F (- 60°C).

BATTERY DISPOSAL

Lead-acid batteries are recyclable. Return whole scrap batteries to distributor, manufacturer

or lead smelter for recycling. For neutralized spills, place residue in acid-resistant

containers with absorbent material, sand or earth and dispose of in accordance with local,

state and federal regulations for acid and lead compounds. Contact local and/or state

environmental officials regarding disposal information.

B

TABLE OF CONTENTS

iii

Owner’s Guide

SAFETY

GENERAL ......................................................................................................................... 1

NOTICES, CAUTIONS, WARNINGS, AND DANGERS ................................................... 1

GENERAL OPERATION................................................................................................... 3

MAINTENANCE ................................................................................................................ 4

LABELS AND PICTOGRAMS........................................................................................... 5

GENERAL SPECIFICATIONS

........................................................................................................................................ 10

VEHICLE DIMENSIONS ................................................................................................. 11

TURNING DIAMETER AND INCLINE INFORMATION .................................................. 12

INTRODUCTION

REFRESHER FS4 VEHICLE OVERVIEW...................................................................... 15

VEHICLE FEATURES..................................................................................................... 15

General Information .......................................................................................... 15

Key / Light Switch ............................................................................................... 16

Fuel Gauge with Low Oil Pressure Indicator...................................................... 16

12V Outlet .......................................................................................................... 16

Direction Selector............................................................................................... 16

Accelerator Pedal............................................................................................... 16

Brake and Park Brake ........................................................................................ 16

Horn ................................................................................................................... 16

Rear View Mirror ................................................................................................ 16

Cup Holder ......................................................................................................... 16

Choke................................................................................................................. 16

Steering Wheel................................................................................................... 16

Seat.................................................................................................................... 16

Hip Restraint ...................................................................................................... 16

Glove Box........................................................................................................... 16

OPERATING PROCEDURES

SERIAL NUMBER LOCATION ....................................................................................... 19

BEFORE INITIAL USE.................................................................................................... 20

OPERATING THE VEHICLE .......................................................................................... 20

Run-In ................................................................................................................ 21

Cold Starting ...................................................................................................... 21

B

iv

TABLE OF CONTENTS

Owner’s Guide

STARTING AND DRIVING .............................................................................................. 22

Starting the Vehicle on a Hill ...............................................................................22

Coasting ..............................................................................................................22

Fuel ..................................................................................................................... 23

Fuel Tank ............................................................................................................ 23

Early Production Fuel Tank .................................................................................23

Late Production Fuel Tank ..................................................................................24

Battery .................................................................................................................24

12 Volt Power Outlet ...........................................................................................24

Canopy and Windshield ......................................................................................24

REFRESHER VEHICLE OVERVIEW .............................................................................. 25

Serial Number Location ......................................................................................25

Emissions Labels and Engine Access ................................................................25

REFRESHMENT UNIT OPERATION .............................................................................. 26

Lockdown Mechanism ........................................................................................26

Module Removal and Installation ........................................................................26

Slide Out Compartments .....................................................................................29

Removable Shelves and Inserts .........................................................................30

Compartment Storage .........................................................................................32

Drawer Operation ................................................................................................34

Trash Compartment Operation ...........................................................................35

Keys and Locks ...................................................................................................35

Cleaning the Refresher Unit ................................................................................35

CHANGING THE CANOPY ............................................................................................. 36

MAINTENANCE

VEHICLE CLEANING AND CARE................................................................................... 39

Vehicle Cleaning .................................................................................................39

Refresher Unit Cleaning ......................................................................................39

COMMON SENSE OPERATION..................................................................................... 40

ENVIRONMENTAL CONCERNS .................................................................................... 40

REPAIR............................................................................................................................ 40

Lifting the Vehicle ................................................................................................41

WHEELS AND TIRES...................................................................................................... 41

Tire Repair ..........................................................................................................42

Wheel Installation ................................................................................................43

B

TABLE OF CONTENTS

v

Owner’s Guide

LIGHT BULB REPLACEMENT ....................................................................................... 43

FUSE REPLACEMENT................................................................................................... 43

VEHICLE WITH A DISCHARGED BATTERY................................................................. 44

TRANSPORTING VEHICLE ........................................................................................... 44

Neutral Lock ....................................................................................................... 44

SERVICE AND MAINTENANCE..................................................................................... 45

ROUTINE MAINTENANCE............................................................................................. 46

Tire Inspection .................................................................................................... 46

Rear Axle ........................................................................................................... 46

FOUR CYCLE ENGINE .................................................................................................. 46

Engine Specifications ......................................................................................... 46

Engine Description ............................................................................................. 47

Checking the Oil Level ....................................................................................... 47

Changing the Oil ................................................................................................ 47

STARTER/GENERATOR BELT TENSION..................................................................... 50

Adjusting the Belt ............................................................................................... 50

BATTERY CLEANING .................................................................................................... 50

AIR INTAKE AND COOLING FINS................................................................................. 51

REAR AXLE .................................................................................................................... 52

Checking the Lubricant Level ............................................................................. 52

AIR CLEANER INSPECTION AND REPLACEMENT..................................................... 52

Cleaning the Air Filter Element .......................................................................... 52

SPARK PLUG ................................................................................................................. 53

BRAKES.......................................................................................................................... 53

Periodic Brake Test ............................................................................................ 54

LUBRICATION ................................................................................................................ 55

PROLONGED STORAGE............................................................................................... 55

CAPACITIES AND REPLACEMENT PARTS ................................................................. 56

HARDWARE ................................................................................................................... 57

PERIODIC SERVICE SCHEDULE

PERIODIC SERVICE SCHEDULE ................................................................................. 59

APPENDIX A

DECLARATION OF CONFORMITY ................................................................................. A

vi

TABLE OF CONTENTS

Notes:

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

1

Owner’s Guide

SAFETY

GENERAL

For any questions on material contained in this manual, contact an authorized representative for clarification.

Read all labels located on the vehicle. Always replace any damaged or missing labels.

On steep hills it is possible for vehicles to coast at fast speeds. To prevent loss of vehicle control and possible serious

injury, speeds should be limited to no more than the maximum attainable speed on level ground. See GENERAL SPECI-

FICATIONS. Limit speed by applying the service brake. Catastrophic damage to the drivetrain components due to exces-

sive speed may result from driving the vehicle above specified speed. Damage caused by excessive speed may cause a

loss of vehicle control, is costly, is considered abuse and will not be covered under warranty.

If the vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn of

situations that could result in an unsafe condition.

.

NOTICES, CAUTIONS, WARNINGS, AND DANGERS

Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these and be aware

that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous. Improper service

or repair may damage the vehicle or render it unsafe.

Addresses practices not related to personal injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

2

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the

manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the

product. To reduce the chance of personal injury or property damage, the following must be carefully observed:

Certain replacement parts can be used independently and/or in combination with other accessories to modify

an E-Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph. When an E-Z-GO-

manufactured vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess

of 20mph, UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the stric-

tures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to

Federal law the Distributor or Dealer MUST equip the product with headlights, rear lights, turn signals, seat

belts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identifi-

cation Number to the product in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS

571.500, and in accordance with the State laws applicable in the places of sale and use of the product, the

Distributor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV,

and required to title or register the vehicle as mandated by State law.

E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.

The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY BY

PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS.

This restriction is important to the SAFE USE AND OPERATION of the product.

All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new and

used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.

Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or

through the Internet at the web site for the U.S. Department of Transportation - at Dockets and Regulation, then to Title

49 of the Code of Federal Regulations (Transportation).

All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to

anticipate and warn against every possible combination of circumstances that may occur. No warning can replace good

common sense and prudent driving practices.

Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and

instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual pay-

ing particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.

If you have any questions regarding this vehicle, contact your E-Z-GO/CUSHMAN dealer or write to the address on the

back cover of this publication, Attention: Customer Care Department.

E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold.

The information contained in this manual is subject to change without notice.

E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSE-

QUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.

This vehicle conforms to the current applicable standard(s) for safety and performance requirements.

These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle Safety

Standards of the United States of America (USA) and are not equipped for operation on public streets. Some communi-

ties may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordinances.

Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease

its stability, extend the stopping distance, or increase the speed beyond the factory specification.

Such modifications can result in serious personal injury or death.

B

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

3

Owner’s Guide

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability, extend the

stopping distance, or increase the speed beyond the factory specification. E-Z-GO prohibits and disclaims responsibility

for all such modifications which would adversely affect the safety of the vehicle.

Vehicles capable of higher speeds must be limited to no more than speed of other vehicles when used in a golf course

environment. Additionally, speed should be further moderated by the environmental conditions, terrain and common

sense.

Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).

GENERAL OPERATION

Read the following warnings before attempting to operate the vehicle.

To prevent personal injury or death, observe the following:

When vehicle is to be left unattended, turn key to OFF position and remove from switch.

Drive vehicle only as fast as terrain and safety considerations allow. Consider the terrain

and traffic conditions. Consider environmental factors which effect terrain and operators

ability to control vehicle.

Avoid driving fast downhill. Sudden stops or change of direction may result in a loss of

control. Use brake to control speed when traveling down an incline.

Use extra care and reduced speed when driving in poor conditions or on poor surfaces.

Stay in designated areas where provided and avoid steep slopes.

Keep feet, legs, hands, and arms inside vehicle at all times.

Avoid extremely rough terrain.

Check area behind the vehicle before operating in reverse.

Make sure the direction selector is in correct position before pressing accelerator pedal.

Slow down before and during turns.

Always bring vehicle to a complete stop before shifting the direction selector.

See GENERAL SPECIFICATIONS for vehicle load and seating capacity.

Read the following text and warnings before attempting to service vehicle.

In any product, components may eventually fail to perform properly as the result of normal use, age, wear, or abuse.

It is impossible to anticipate all possible component failures or the manner in which each component may fail.

A vehicle requiring repair is no longer functioning as designed, and therefore potentially hazardous. Use extreme care

when working on a vehicle. When diagnosing, removing, or replacing components that are not operating correctly, con-

sider the safety of yourself and others in area.

Some components are heavy, spring-loaded, highly corrosive, explosive, may produce high amperage, or reach high

temperatures. Exposure to battery acid and hydrogen gas could result in serious bodily injury. Ensure protection of

hands, face, feet, and body from injury.

Always use the appropriate tools listed in the tool list and wear the recommended approved safety equipment.

4

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Before working on the vehicle, remove all jewelry.

Be sure no loose clothing or hair can contact moving parts.

Use care not to touch hot objects.

Wear eye protection when working on or around the vehicle. In particular, use care when working

around batteries, using solvents or compressed air.

ALWAYS:

• Use the vehicle in a responsible manner and maintain the vehicle in safe operating condition.

• Read and observe all warnings and operation instruction labels affixed to the vehicle.

• Follow all safety rules established in the area where the vehicle is being operated.

• Leave the vehicle and seek shelter when there is a risk of lightning.

• Reduce speed to compensate for poor terrain or conditions.

• Apply service brake to control speed on steep grades.

• Maintain adequate distance between vehicles.

• Reduce speed in wet areas.

• Use extreme caution when approaching sharp or blind turns.

• Use extreme caution when driving over loose terrain.

• Use extreme caution in areas where pedestrians are present.

MAINTENANCE

ALWAYS:

• Replace damaged or missing warning, caution or information labels.

• Maintain the vehicle in accordance with the manufacturer’s periodic service schedule.

• Ensure that repairs are performed by trained and qualified personnel.

• Follow the manufacturer’s maintenance procedures.

• Insulate any tools used within the battery area in order to prevent sparks or battery explosion.

• Use specified replacement parts, NEVER use replacement parts of lesser quality.

• Use recommended tools.

• Determine that tools and procedures not specifically recommended by the manufacturer will not compromise the

safety of personnel nor jeopardize the safe operation of the vehicle.

• Support the vehicle using wheel chocks and jack stands. NEVER get under a vehicle that is supported by a jack. Lift

the vehicle in accordance with the manufacturer’s instructions.

• Maintain the vehicle in an area away from exposed flame or persons who are smoking.

• Be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated.

• Test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian

traffic.

• Keep complete records of the maintenance history of the vehicle.

B

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

5

Owner’s Guide

LABELS AND PICTOGRAMS

614068

www.ezgo.com

608822

AUTHORIZED REPRESENTATIVE IN EC IS:

RANSOMES JACOBSEN LTD.

WEST ROAD, IPSWICH,

SUFFOLK, IP3 9TT, UK

28203-G01

608822

WARNING

Keep entire body

inside car.

OFF

ON

71131-G01

71131G01

ON

71127-G01

71127G01

H O

2

1

2

3

P

74093-G01

74093G01

DO NOT TAMPER WITH OR ATTEMPT TO CHANGE THE ADJUSTMENT OF THE

GOVERNOR. GOVERNOR TAMPERING CAN RESULT IN SERIOUS PERSONAL

INJURY AND WILL VOID THE VEHICLE WARRANTY.

608527

27653G01

Near Fuel Tank

On Battery Under Seat

Engine Compartment

71489G01

28203G01

601781

cm

MIN 150

R

F

ON

OFF

I

O

ON

OFF

I

O

F

R

F

ON

OFF

I

O

ON

OFF

I

O

R

F

ON

OFF

I

O

ON

OFF

I

O

R

F

< 14° 25%

614121

!

R

F

< 14° 25%

P

F

!

< 14° 25%

35962-G01

6

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

WARNING

READ MANUAL

!

WARNING

USE CAUTION IN

INCLEMENT WEATHER

WARNING

DO NOT OPERATE

UNDER THE INFLUENCE

OF DRUGS OR ALCOHOL

MA

X

14

û

/ 25

%

MAXIMUM

CROSS HILL/RAMP

ANGLE AS SPECIFIED

!

< 14

û

25

%

WARNING

MAXIMUM CROSS

HILL/RAMP ANGLE

AS SPECIFIED

LOAD WITH

HIGH CENTER

OF GRAVITY

COULD RESULT

IN TIP OVER

LOAD

CENTER

OF GRAVITY,

MAXIMUM

HEIGHT

x in

xx cm

MAX LOAD

XXX LBS

XXX KG

WARNING

MAXIMUM LOAD

& CENTER OF

GRAVITY.

KEEP LOAD

AS FAR

FORWARD AS

POSSIBLE.

DO NOT RIDE

IN LOAD BED

KEEP HANDS &

FINGERS AWAY

FROM DUMP BED.

DO NOT STAND

BEHIND DUMP

BED

1.

13.

14.

2.

3.

4.

5.

6.

7.

8.

!

< 14

û

25

%

WARNING

READ MANUAL

FOR MAXIMUM

LOAD BED

CAPACITY.

MAXIMUM RAMP/HILL

9.

DANGER OF EXPLOSION

DO NOT FILL GAS CAN

IN LOAD BED

12.

P

SECURE LOAD

AS FAR FORWARD

AS POSSIBLE.

MAXIMUM LOAD BED

CAPACITY

10.

MAX

XXX lbs.

XXX kg

MAX

XX in.

XX cm

DO NOT RIDE IN

LOAD BED

11.

B

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

7

Owner’s Guide

P

GROUND

FUEL PUMP

P

DO NOT

SPILL FUEL

ON A HOT

ENGINE

NO

TAMPERING.

KEEP HANDS

OUT

NEGATIVE

GROUND

BATTERY

DO NOT CONNECT

POSITIVE BATTERY

TERMINAL TO GROUND

SHORTING BATTERY

TERMINALS MAY

CAUSE EXPLOSION

DO NOT

EXPOSE

TO FLAME

WARNING

CORROSIVE

WARNING

LETHAL

VOLTAGE

WARNING

EXPLOSIVE

LOW OIL PRESSURE

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

DO NOT

DISPOSE OF

BATTERIES

IN LANDFILL

DO NOT

DRIVE ON

HIGHWAY

WINDSHIELDS

DO NOT

PROVIDE

PROTECTION

FROM

FLYING OBJECTS

BATTERIES ARE

HEAVY.

USE CARE

LIFTING

USE INSULATED

TOOLS

28.

29.

30.

31.

32.

WEAR EYE

PROTECTION

NO SMOKING

HOT SURFACE

33.

34.

35.

OPERATE

FROM

DRIVERS SIDE

ONLY

36.

P

UNLEADED

GASOLINE

16.

1

3

H O

2

P

CLEAN UP

GASOLINE

SPILLS WITH

WATER BEFORE

STARTING ENGINE

15.

2

8

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Notes:

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

9

Owner’s Guide

GENERAL SPECIFICATIONS

MODEL: REFRESHER

®

FS4

TYPE: GASOLINE POWERED REFRESHMENT VEHICLE

MODEL YEAR: 2014

Part No: 639075

Engine:

13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki

z

Valve Train:

Overhead valve z Fuel System: Fixed float bowl with remote pulse fuel pump

z

Lubrication

:

Pressurized oil system, spin-on oil filter z Ignition: Electronic spark/magneto

z

Balancer: Internal counter rotating balance shaft z

Air Cleaner:

Replaceable dry cartridge

Electrical: Starter/Generator, solid-state regulator, 12 Volt maintenance free battery (425 CCA, 60 minute reserve)

Drive Train:

Automatic, continuously variable transmission (CVT)

Brakes:

Dual rear wheel mechanical self-adjusting drum brakes.Single point park brake release with self-compensating system

Transaxle: Differential with helical gears, ground speed governor, forward/reverse

Canopy: Sunbrella®

Beverage Unit: 5000 Series Aluminum, Super Durable TGIC Polyester Powder Coating

Beverage Unit Storage Capacity:

z Cold Storage Cabinets: 4 z Trash Bin Volume 3.4 cu ft (0.96 m3)

z

Merchandising Capacity

21.1 cu ft (.59 m3) z Work Space:

13 ft2 (4 m2)

Dimensions Performance

Overall Length 147 in (366 cm) Seating Capacity 1 Person Std, 2 Persons Optional

Overall Width 54 in (137 cm) Dry Weight 1470lb (661 kg)

Overall Height (No Canopy) 49 in (124 cm) (Top of steering wheel)

C

ur

b

W

e

i

g

ht

1508 lb (684 kg)

Overall Height (With Canopy) 80 in (203 cm) Vehicle load capacity 1015 lb (460 kg)

Wheel Base

93.5 in (235 cm) Outside Clearance Circle

Left 26.8 ft (8.1 m), Right 25.2 ft (7.6 m)

Front Wheel Track 39.6 in (100 cm) Intersecting Aisle Clearance N/A

Rear Wheel Track 39.5 in (100 cm)

Gnd Clearance @ Differential 4.5 in (11 cm)

Vehicle Power Towing Capacity N/A

Power Source 4 Cycle 24.5 cu in (401 cc)

Steering & Suspension

Valve Train Single Cylinder OHV

Steering Self-compensating rack and pinion

Horsepower (kW) 13 hp (10.1 kW) Exceeds SAE J1940 Std.

Front Suspension Leaf springs with hydraulic shock absorbers

Electrical System

Starter/Generator. Solid State Regulator

Rear Suspension

Heavy Duty leaf springs with hydraulic shocks

Batteries (Qty, Type) One, 12 Volt Maintenance Free

Service Brake 4 Wheel hydraulic, front disc/rear drum

Key or Pedal Start Pedal

Parking Brake Mechanical hand brake

Air Cleaner Industrial Rated Dry Filter

Front Tires Load Star 205/65-10

Lubrication Pressurized Oil System

Rear Tires Load Star 205/65-10

Oil Filte

r

Spin-On

Body & Chassis

Cooling System Air Cooled

Frame Welded steel with DuraShield™ powder coat

Fuel Capacity

6.2 Gallon (23.5 L) early production tank

5.2 Gallon (19.8 L) early production tank

Front Body & Finish

Injection molded TPO

Drive Train Continuously variable transmission (CVT)

Rear Body & Finish Steel. Base coat/clear coat

Transaxle Differential with helical gears

Standard Color Forest Green

Gear Selection Forward-Reverse

Noise & Vibration

Rear Axle Ratio 17.2:1 (Forward) 17.1:1 (Reverse)

Noise Sound pressure; continued A-weighted equal to or

less than 76 db(A).

Vibration, WBV Highest RMS value of weighted acceleration is

Vibration, HAV less than 2.5 m/s2.

Highest RMS value of weighted acceleration is

less than 2.5 m/s2.

The uncertainty of measurement is 1.08 m/s2

Measurement methods were applied per the ISO 2631 and ISO 5349 standards

Some items shown may be optional equipment

under conditions of typical vehicle surfaces.

PRODUCT SPECIFICATION

CONFIGURATION HIGHLIGHTS

PRODUCT OVERVIEW

Speed (Level Ground)

Fwd - 12 mph +/- 0.5 mph (19 kph +/-0.8 kph)

Rev - 11 mph +/- 0.5 mph (17 kph +/-0.8 kph)

Refresher Unit Overview: Refresher unit designed for inventory of unopened, pre-packaged, non-perishable foods for distribution through daily use. This

Refresher unit is not meant for long term food storage or storage of opened food and beverage items. Adherence to local food handling regulations.

Each Refresher Unit Consist Of: Windshield with Frame; Struts and Slate Canopy; 4 Insulated Sliding Drawers with Locks; Slide out Trash/recycle storage bin

system, 2 plastic removable bins; Lower Rear Corner Storage Sections - both sides of endcap; Locking System for Holding & Changing Modules; Polar White

Counter top; Left & Right Side Mirrors.

Accessories: Drawer Dividers

(2); Consumable Ice Bin (1); Candy & Sandwich Tray (1).

Modules: 6" Snack module with one dual-sided pullout polycarbon pegboard, hooks (6), baskets (2) and chip strips (2); 18" Display Module with 4 adjustable

shelves; 18" Cup & Display Module with 2 adjustable shelves/1 cup tray with 4 slots/1 beverage box.

Upper Rear Endcap: Reversible insert for airpots and bottles; 3.0 liter airpots (2); shelves for napkins and bottles on back panel (3); shelves on inside of doors

(6); Coffee/Creamer serving caddy (2).

10

Owner’s Guide

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Refresher Unit Dimensions Refresher Unit Dimensions Cont.

Refresher Unit Length 66.5 in (169 cm) Maximum Merchandising Capacity 21.1 cu ft (.59 m3)

Refresher Unit Width 51 in (130 cm) Cold Storage Drawer Vol. (Total) 11.1 cu ft (0.31 m3)

Refresher Unit Hei

g

ht

55.5 in (140 cm) Cold Storage Drainage Single Drain Per Drawer

Refresher Unit Weight 565 lb (256kg) Cold Storage Capacity 12 oz cans: 400

Canopy Sunbrella® Trash Bin Volume 3.4 cu ft (0.96 m3)

Standard Color Pebble Platinum U Shaped Work Space 13 ft2 (1.2 m2)

Canopy Slate Canopy Beverage Unit 5000 Series Aluminum

Standard Module Configuration 42" (106 cm) Total Capacity: - TGIC Polyester Powder Coating

- 6" (15.2 cm) Snack Pull Out - Visible Product Doors w/Locks

- 18" (35.7 cm) Module with Adjustable Shelves

- 18" (35.7 cm) Cup & Display Module\

Item Std

Op

t

Fld Item Std

Op

t

Fld

Refresher Unit TIRES & WHEELS:

Base Unit, for FS4 - Pebble Platinum X Front & Rear:

Base Unit, for FS4 - Desert Stone X Load Star 205/65-10 X

Canopy - Slate (standard for Pebble Platinum unit) X Wheel Covers:

Canopy - Walnut Tweed (standard for Desert Stone unit) X 10" Chrome X

Canopy - Additional Color Options X X

Refresher Countertop - Polar White X

COLORS:

Refresher Countertop - Mercury Gray, Sand Shade X

Body Color Forest Green X

End Cap with Trash & Recycle

X

Body Color Ivory X

Windshield X

Body Color White X

Side Mirrors X

Body Color Yellow X

Body Color Orange X

Refresher Accessories

Body Color Black

X

6" Snack Module with Hooks Kit X X

Body Color Platinum X

6" Cup Holder Module - 5 internal Racks X

Body Color Blue X

12" Snack Module with Hooks Kit X

Custom Body Color (upon request) X

12" Module with 4 Adjustable Shelves X

12" Standard Shelves - 2 Pack

X

Seating:

12" Wedge Shelves - 2 Pack X

Seat Color (Gray) Driver Only X

12" Single Airpot Holder -White X

Seat Color (Gray) Driver & Pass X

18" Module with 4 Adjustable Shelves X X

Additional Seat Colors: Tan, White or Black X

18" Cup & Display Module

XX

18" Standard Shelves - 2 Pack

X

OTHER PERFORMANCE:

18" Wedge Shelves - 2 Pack X

Ash Tray X

18" Dual Airpot Holder - White X

Front Bumper & Guard (Black) X

18" Food Warmer Module X

Limited Slip Differential X

24" Keg Module X

High Altitude Jetting 3 - 6K ft (900 - 1800 m) X

Food Warmer Bags X

High Altitude Jetting 6K + ft (1800 + m) X

Consumable Ice Drawer Insert, SS, 10x10x20 X X

Horn X

3.0 Liter Airpot (2 Standard) X X

Low Oil Indicator X

Reversible Insert For Airpots/Bottles X X

Glove Box Door (Locking) Driver & Passenger Sides X

Napkin & Bottle Holder Shelves - 3 Pack w/Hardware

XX

Glove Box Door (Locking) Driver Side X

Coffee/Creamer Serving Caddy - 2 Pack X X

Glove Box Door (Locking) Passenger Side X

Mini Bottle Holder Shelves - 3 Pack w/Hardware X X

Drawer Inserts: Candy & Sandwich Tray - 2 Pack X

ELECTRICAL:

Snack Module Kit (6HKS, 2 Clip Strips, 2 Baskets) X

Brake Lights X

Mini Tray Set - 3 Pack X

Headlights X

Humidor X

LED Headlights X

Drawer Dividers X X

Turn Signals with 4-Way Flashers

X

Unique Individual Key Switch X

12 Volt Outlet X

Hour Meter X

OPTIONS & FIELD INSTALLED ACCESSORIES (Installation not included)*

B

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

11

Owner’s Guide

VEHICLE DIMENSIONS

49 in.

(124 cm)

80 in.

(203 cm)

Front

Rear

39.5 in. (100 cm)

39.6 in (100 cm)

93.5 in. ( 235.0 cm)

147.0 in. (365.0 cm)

54 in.

(137 cm)

12

Owner’s Guide

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

TURNING DIAMETER AND INCLINE INFORMATION

TURNING CLEARANCE DIAMETER

26.8 ft. (8.1 m)

RECOMMENDED

MAX RAMP GRADE

25% or 14° MAX

RECOMMENDED MAX SIDE TILT

25% or 14Û MAX

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Cushman Refresher FS4 Gas User manual

Cushman Refresher FS4 Gas User manual

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