McCulloch 440 User manual

Type
User manual

This manual is also suitable for

1
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530047963 Assy.--- Isolator
2. 530047608 Strap---Limiter
3. 530042082 Spring--- Isolator
4. 530015123 Washer
5. 530016018 Screw
6. 530015843 Screw
7. 530036142 Sleeve--- AV Spring
8. 530047583 Handle---Front
9. 530015940 Screw
10. 530015814 Screw
11. 530044816 Bar --- 14”
12. 538029933 Chain 14”
13. 530014381 Kit--- Assy Spike(incl.14)
14. 530015805 Screw
15. 530038238 Plate---Bar Mounting
16. 530015814 Screw
17. 530029850 Chain Catcher
18. 530016132 Screw
19. 530026119 Check Valve
20. 530038264 Plug--- Bronze Vent
21. 530010846 Assy---Oil Cap
22. 530023817 Spring--- Starter Dog
23. 530016080 Screw
24. 530015892 Screw
25. 530054175 Housing--- Fan
26. 530069232 Kit--- Rope
27. 530056402 Handle---Starter
28. 530027531 Spring--- Recoil
29. 530037817 Pulley--- Starter
30. 530015920 Screw
31. 530016134 Nut--- Flywheel
32. 530015127 Washer--- Flywheel
33. 530039209 Assy---Flywheel
34. 530016133 Bolt--- Bar
35. 530047192 Assy--- F uel Cap
36. 530015922 Nut--- U”--- Type
37. 530023877 Fitting--- fuel line
38. 530069216 Kit--- Fuel line (large)
39. 530047631 Grommet--- Cable
40. 530047602 Cable---Throttle
41. 530047581 Cover --- Rear Handle
42. 530015906 Screw
43. 530015886 Screw
44. 530036098 Lockout--- Throttle
45. 530036097 Trigger ---Throttle
46. 530042082 Spring
47. 530069572 Kit--- Switch
48. 530047582 Handle --- Rear
49. 530015814 Screw
50. 530053274 Assy. Isolator --- lower
51. 530071385 Kit--- Isolator (Upper)
52. 530015875 Screw
53. 530047605 Knob--- Choke
54. 530049005 Grommet--- Knob
55. 530056597 Assy--- Chassis
(incl. 19---21,34---36)
56. 530071259 Kit--- Oil Pump
(Incls. 57,58,60)
57. 530037820 Gear---Worm Spring
58. 530049477 Elbow---Oil Pickup
59. 530016064 Screw
60. 530019206 Seal Block
61. 530047663 Assy--- Oil Pickup
(Incl. 62---64)
62. 530038373 Pick--- up Oiler
63. 530037821 Filter--- Oil
64. 530030189 Plug--- Oil Filter
65. 530015907 Washer--- Thrust
66. 530047061 Assy.--- Clutch Drum
w/bearing
67. 530015611 Washer--- Clutch
68. 530014949 Assy. Clutch
69. 530054736 Assy--- Chain Brake
70. 530015917 Nut--- Bar Mounting
71. 530015826 Pin--- Retainer
72. 530038593 Retainer
73. 530069611 Kit--- Bar Adjust
All repairs, adjustments and
maintenance not described in
the Operator’s Manual must
be performed by qualified
service personnel.
WARNING
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
44
45
41
40
46
48
49
53
54
39
43
50
42
47
38
70
68
67
66
65
15
16
23
55
36
35
34
33
32
4
31
30
22
29
28
25
27
26
24
21
19
20
18
8
2
3
7
10
9
51
52
17
56
61
59
69
57
11
12
5
63
62
58
64
37
1
60
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
6
14
13
73
71
72
TYPE 1
2
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530047963 Assy. --- Isolator
2. 530047608 Strap---Limiter
3. 530042082 Spring--- Isolator
4. 530015123 Washer
5. 530016018 Screw
6. 530015843 Screw
7. 530036142 Sleeve--- AV Spring
8. 530047583 Handle---F ront
9. 530015940 Screw
10. 530015814 Screw
11. 530044896 Bar --- 14”
12. 538029933 Chain 14”
13. 530014381 Kit--- Assy Spike(incl.14)
14. 530015805 Screw
15. 530038238 Plate---Bar Mounting
16. 530015814 Screw
17. 530029850 Chain Catcher
18. 530016132 Screw
19. 530010846 Assy--- Oil Cap
20. 530071666 Kit--- Oil Check Valve
21. 530023817 Spring--- Starter Dog
22. 530016080 Screw
2 3 . --- --- --- --- --- ---
24. 530015892 Screw
25. 530054175 Housing--- Fan
26. 530069232 Kit--- Rope
27. 530056402 Handle--- Starter
28. 530027531 Spring--- Recoil
29. 530037817 Pulley--- Starter
30. 530015920 Screw
31. 530016134 Nut--- Flywheel
32. 530015127 Washer--- Flywheel
33. 530039209 Assy--- Flywheel
34. 530016133 Bolt--- Bar
35. 530047192 Assy--- Fuel Cap
36. 530015922 Nut--- ”U” ---Type
37. 530023877 Fitting--- fuel line
38. 530069216 Kit--- Fuel line (large)
39. 530047631 Grommet--- Cable
40. 530047602 Cable---Throttle
41. 530047581 Cover --- Rear Handle
42. 530015906 Screw
43. 530015886 Screw
44. 530036098 Lockout--- Throttle
45. 530036097 Trigger ---Throttle
46. 530042082 Spring
47. 530069572 Kit--- Switch
48. 530047582 Handle --- Rear
49. 530015814 Screw
50. 530053274 Assy. Isolator --- lower
51. 530071385 Kit--- Isolator (Upper)
52. 530015875 Screw
53. 530047605 Knob--- Choke
54. 530049005 Grommet--- Knob
55. 530056597 Assy--- Chassis
56. 530071259 Kit--- Oil Pump
(Incls. 57,58,60)
57. 530037820 Gear---Worm Spring
58. 530049477 Elbow---Oil Pickup
59. 530016064 Screw
60. 530019206 Seal Block
61. 530047663 Assy--- Oil Pickup
(Incl. 62---64)
62. 530038373 Pick--- up Oiler
63. 530037821 Filter--- Oil
64. 530030189 Plug--- Oil Filter
65. 530015907 Washer--- Thrust
66. 530047061 Assy.--- Clutch Drum
w/bearing
67. 530015611 Washer--- Clutch
68. 530014949 Assy. Clutch
69. 530054736 Assy--- Chain Brake
70. 530015917 Nut--- Bar Mounting
71. 530015826 Pin--- Retainer
72. 530038593 Retainer
73. 530069611 Kit--- Bar Adjust
(incl. 71 & 72)
All repairs, adjustments and
maintenance not described in
the Operator’s Manual must
be performed by qualified
service personnel.
WARNING
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
44
45
41
40
46
48
49
53
54
39
43
50
42
47
38
70
68
67
66
65
15
16
55
36
35
34
33
32
4
19
18
8
2
3
7
10
9
51
52
17
56
61
59
69
57
11
12
5
63
62
58
64
37
1
60
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
6
14
13
73
71
72
22
29
28
25
27
26
24
Kit--Oil Check Valve
21
20
30
31
TYPE 2
3
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530047963 Assy. --- Isolator
2. 530047608 Strap---Limiter
3. 530042082 Spring--- Isolator
4. 530015123 Washer
5. 530016018 Screw
6. 530015843 Screw
7. 530036142 Sleeve--- AV Spring
8. 530047583 Handle---F ront
9. 530015940 Screw
10. 530015814 Screw
11. 530044896 Bar --- 14”
12. 538029933 Chain 14”
13. 530014381 Kit--- Assy Spike(incl.14)
14. 530015805 Screw
15. 530038238 Plate---Bar Mounting
16. 530015814 Screw
17. 530029850 Chain Catcher
18. 530016132 Screw
19. 530010846 Assy--- Oil Cap
20. 530071666 Kit--- Oil Check Valve
21. 530023817 Spring--- Starter Dog
22. 530016080 Screw
2 3 . --- --- --- --- --- ---
24. 530015892 Screw
25. 530054175 Housing--- Fan
26. 530069232 Kit--- Rope
27. 530056402 Handle--- Starter
28. 530027531 Spring--- Recoil
29. 530037817 Pulley--- Starter
30. 530015920 Screw
31. 530016134 Nut--- Flywheel
32. 530015127 Washer--- Flywheel
33. 530039209 Assy--- Flywheel
34. 530016133 Bolt--- Bar
35. 530047192 Assy--- Fuel Cap
36. 530015922 Nut--- ”U” ---Type
37. 530023877 Fitting--- fuel line
38. 530069216 Kit--- Fuel line (large)
39. 530047631 Grommet--- Cable
40. 530047602 Cable---Throttle
41. 530047581 Cover --- Rear Handle
42. 530015906 Screw
43. 530015886 Screw
44. 530036098 Lockout--- Throttle
45. 530036097 Trigger ---Throttle
46. 530042082 Spring
47. 530069572 Kit--- Switch
48. 530047582 Handle --- Rear
49. 530015814 Screw
50. 530053274 Assy. Isolator --- lower
51. 530071385 Kit--- Isolator (Upper)
52. 530015875 Screw
53. 530047605 Knob--- Choke
54. 530049005 Grommet--- Knob
55. 530056597 Assy--- Chassis
56. 530071259 Kit--- Oil Pump
(Incls. 57,58,60)
57. 530037820 Gear---Worm Spring
58. 530049477 Elbow---Oil Pickup
59. 530016064 Screw
60. 530019206 Seal Block
61. 530047663 Assy--- Oil Pickup
(Incl. 62---64)
62. 530038373 Pick--- up Oiler
63. 530037821 Filter--- Oil
64. 530030189 Plug--- Oil Filter
65. 530015907 Washer--- Thrust
66. 530047061 Assy.--- Clutch Drum
w/bearing
67. 530015611 Washer--- Clutch
68. 530014949 Assy. Clutch
69. 530054736 Assy--- Chain Brake
70. 530015917 Nut--- Bar Mounting
71. 530015826 Pin--- Retainer
72. 530038593 Retainer
73. 530069611 Kit--- Bar Adjust
(incl. 71 & 72)
All repairs, adjustments and
maintenance not described in
the Operator’s Manual must
be performed by qualified
service personnel.
WARNING
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
44
45
41
40
46
48
49
53
54
39
43
50
42
47
38
70
68
67
66
65
15
16
55
36
35
34
33
32
4
19
18
8
2
3
7
10
9
51
52
17
56
61
59
69
57
11
12
5
63
62
58
64
37
1
60
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
6
14
13
73
71
72
22
29
28
25
27
26
24
Kit--Oil Check Valve
21
20
30
31
TYPE 3
4
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530047963 Assy. --- Isolator
2. 530047608 Strap---Limiter
3. 530042082 Spring--- Isolator
4. 530015123 Washer
5. 530016018 Screw
6. 530015843 Screw
7. 530036142 Sleeve--- AV Spring
8. 530047583 Handle---F ront
9. 530015940 Screw
10. 530015814 Screw
11. 530044896 Bar --- 14”
12. 538029933 Chain 14”
13. 530014381 Kit--- Assy Spike(incl.14)
14. 530015805 Screw
15. 530038238 Plate---Bar Mounting
16. 530015814 Screw
17. 530029850 Chain Catcher
18. 530016132 Screw
19. 530010846 Assy--- Oil Cap
20. 530071666 Kit--- Oil Check Valve
21. 530023817 Spring--- Starter Dog
22. 530016080 Screw
2 3 . --- --- --- --- --- ---
24. 530015892 Screw
25. 530049335 Housing--- Fan
26. 530069232 Kit--- Rope
27. 530056402 Handle--- Starter
28. 530027531 Spring--- Recoil
29. 530037817 Pulley--- Starter
30. 530015920 Screw
31. 530016134 Nut--- Flywheel
32. 530015127 Washer--- Flywheel
33. 530039209 Assy--- Flywheel
34. 530016133 Bolt--- Bar
35. 530047192 Assy--- Fuel Cap
36. 530015922 Nut--- ”U” ---Type
37. 530023877 Fitting--- fuel line
38. 530069216 Kit--- Fuel line (large)
39. 530047631 Grommet--- Cable
40. 530047602 Cable---Throttle
41. 530047581 Cover --- Rear Handle
42. 530015906 Screw
43. 530015886 Screw
44. 530036098 Lockout--- Throttle
45. 530036097 Trigger ---Throttle
46. 530042082 Spring
47. 530069572 Kit--- Switch
48. 530047582 Handle --- Rear
49. 530015814 Screw
50. 530053274 Assy. Isolator --- lower
51. 530071385 Kit--- Isolator (Upper)
52. 530015875 Screw
53. 530047605 Knob--- Choke
54. 530049005 Grommet--- Knob
55. 530056596 Assy--- Chassis
56. 530071259 Kit--- Oil Pump
(Incls. 57,58,60)
57. 530037820 Gear---Worm Spring
58. 530049477 Elbow---Oil Pickup
59. 530016064 Screw
60. 530019206 Seal Block
61. 530047663 Assy--- Oil Pickup
(Incl. 62---64)
62. 530038373 Pick--- up Oiler
63. 530037821 Filter--- Oil
64. 530030189 Plug--- Oil Filter
65. 530015907 Washer--- Thrust
66. 530047061 Assy.--- Clutch Drum
w/bearing
67. 530015611 Washer--- Clutch
68. 530014949 Assy. Clutch
69. 530054739 Assy--- Chain Brake
70. 530015917 Nut--- Bar Mounting
71. 530015826 Pin--- Retainer
72. 530038593 Retainer
73. 530069611 Kit--- Bar Adjust
(incl. 71 & 72)
All repairs, adjustments and
maintenance not described in
the Operator’s Manual must
be performed by qualified
service personnel.
WARNING
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
44
45
41
40
46
48
49
53
54
39
43
50
42
47
38
70
68
67
66
65
15
16
55
36
35
34
33
32
4
19
18
8
2
3
7
10
9
51
52
17
56
61
59
69
57
11
12
5
63
62
58
64
37
1
60
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
6
14
13
73
71
72
22
29
28
25
27
26
24
Kit--Oil Check Valve
21
20
30
31
TYPE 4
5
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
Ref.
Part No.
Description Ref. Part No. Description
Ref. Part No.
Description
40
41
37
47
42
43
49
50
38
44
39
51
34
66
56
55
54
53
15
16
52
32
18
30
4
19
14
7
2
3
9
8
45
46
17
57
62
60
65
58
10
11
64
63
59
33
1
61
6
5
20
Kit--Oil Vent
22
21
29
23
28
25
27
26
24
31
35
48
36
1. 530047963 Assy.--Isolator
2. 530047608 Limiter Strap
3. 530042082 Spring--Isolator
4. 530015158 Washer
5. 530016018 Screw
6. 530015843 Screw
7. 530047583 Front Handle
8. 530015940 Screw
9. 530015814 Screw
10. 530044896 Bar -- 14”
530044915 Bar -- 16”
11. 538029933 Chain -- 14”
538248288 Chain -- 16”
12. 530014381 Kit--Spike (Incl. 13)
13. 530016439 Screw
14. 530016132 Screw
15. 530038238 Plate--Bar Mount.
16. 530015814 Screw
17. 530029850 Chain Catcher
18. 530016133 Bolt--Bar
19. 530010846 Assy--Oil Cap
20. 530071666 Kit--Oil Vent
21. 530016134 Nut--Flywheel
22. 530016080 Screw
23. 530037817 Starter Pulley
24. 530015892 Screw
25. 530049335 Housing--Fan
26. 530069232 Kit -- Rope
27. 530056402 Handle--Starter
28. 530027531 Spring--Recoil
29. 530015920 Screw
30. 530015127 Washer--Flywheel
31. 530039187 Assy--Flywheel
32. 530047192 Assy--Fuel Cap
33. 530023877 Fitting--fuel line
34. 530069216 Kit--Fuel line (large)
35. 530016149 Spring--Switch
36. 530015775 Screw
37. 530047581 Cover--Rear Handle
38. 530015886 Screw
39. 530015906 Screw
40. 530036098 Throttle Lockout
41. 530036097 Trigger--Throttle
42. 530047582 Handle -- Rear
43. 530015814 Screw
44. 530053274 Assy Isolator--lower
45. 530071385 Kit--Isolator (Upper)
46. 530015875 Screw
47. 530042082 Spring--Isolator
48. 530057473 Lever--Switch
49. 530057474 Lever--Choke
50. 530049005 Grommet--Knob
51. 530015922 Nut--”U”--T ype
52. 530058733 Kit--Chassis Assy.
fuel lines and caps )
53. 530015907 Washer--Thrust
54. 530047061 Assy.--Clutch Drum
w/bearing
55. 530015611 Washer--Clutch
56. 530014949 Assy. Clutch
57. 530071259 Kit -- Oil Pump
(incl. 58,59,61)
58. 530037820 Gear--Worm Spring
59. 530049477 Elbow--Oil Pickup
60. 530016064 Screw
61. 530019206 Seal Block
62. 530047663 Assy--Oil Pick--up
(Incl. 63,64)
63. 530038373 Pick--up Oiler
64. 530056533 Filter--Oil
65. 530054739 Assy.--Chain Brake
66. 530015917 Nut--Bar Mounting
67. 530015826 Pin--Bar Adjust
68. 530038593 Retainer
69. 530069611 Kit--Bar Adjusting
(incl. # 67,68)
67
69
68
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
13
12
All repairs, adjustments and maintenance not
described in the Operator’s Manual must be
performed by qualified service personnel.
WARNING
Type 5
6
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530016153 Screw
2. 530055460 Shield--Cylinder
3. 530047213 Assy--Air Purge
4. 530015780 Screw
5. 530095646 Assy--Fuel Pick--up
6. 530069247 Kit--Line Purge/Carb.
(Small Dia)
7. 530069216 Kit--Line Purge/Tank
(large line)
8. 530049244 Grommet--Carb Adjust.
9. 530054144 Seal--Carb Adapter
10. 952030150 Spark Plug (RCJ--7Y)
11. 530016136 Clip--High Tension Lead
12. 530049117 Assy--Wire Harness
(includes switch)
13. 530015814 Screw
14. 530039167 Module--Ignition
15. 530047442 Strap--Ground
16. 530037652 Insulator--Heat
17. 530049870 Back Plate--Muffler
18. 530016132 Screw
19. 530036103 Screen--Spark
20. 530037813 Diffuser--Muffler
21. 530069608 Gasket--Muf fler (kit)
22. 530047207 Assy--Muffler
(Incl. 17--21)
23. 530047062 Assy--Crankshaft
24. 530037935 Cap--Crankcase
25. 530056363 Assy--Seal & Bearing
26. 530029805 Ring--Piston
27. 530015697 Retainer -- Piston Pin
28. 530069604 Kit--Piston -- (incl. 26--27)
29. 530069606 Kit--Cylinder
30. 530069608 Gasket--Carb.
Adapter (kit)
31. 530016187 Screw
32. 530049700 Carb. Adapter
33. 530016386 Screw
34. 530069608 Carb. Gasket (kit)
35. ------ Kit--Carburetor
530069722 (WT--391)
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
36. 530047604 Housing--Air Filter
37. 530016101 Nut
38. 530037793 Air Filter -- Foam
39. 530031135 Wrench--Bar
40. 530069608 Kit--Engine Gasket
(incl. 34,30,21)
530088226 Manual-- (Scan)
530088160 Manual -- (Euro I)
530088161 Manual -- (Euro II)
530054781 Decal--W arning
530038478 Cap--limiter low(tan)
530038479 Cap--limiter high(brn)
38
37
36
35
34
33
32
31
1
2
8
3
12
10
30
29
28
26
27
23
25
24
11
4
6
Engine
Gasket
Kit
40
5
16
21
17
22
20
19
18
14
13
15
39
Not Shown
9
7
= NEW PART NUMBER FOR THIS IPLn
= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
All repairs, adjustments
and maintenance not de-
scribed in the Operator’s
Manual must be per-
formed by qualified ser-
vice personnel.
WARNING
TYPE 1
7
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530016153 Screw
2. 530056966 Shield--Cylinder
3. 530047213 Assy--Air Purge
4. 530015780 Screw
5. 530095646 Assy--Fuel Pick--up
6. 530069247 Kit--Line Purge/Carb.
(Small Dia)
7. 530069216 Kit--Line Purge/Tank
(large line)
8. 530049244 Grommet--Carb Adjust.
9. 530054144 Seal--Carb Adapter
10. 952030150 Spark Plug (RCJ--7Y)
11. 530016136 Clip--High Tension Lead
12. 530049117 Assy--Wire Harness
(includes switch)
13. 530015814 Screw
14. 530039167 Module--Ignition
15. 530047442 Strap--Ground
16. 530037652 Insulator--Heat
17. 530049870 Back Plate--Muffler
18. 530016132 Screw
19. 530036103 Screen--Spark
20. 530037813 Diffuser--Muffler
21. 530069608 Gasket--Muffler (kit)
22. 530047207 Assy--Muffler
(Incl. 17--21)
23. 530047062 Assy--Crankshaft
24. 530037935 Cap--Crankcase
25. 530056363 Assy--Seal & Bearing
26. 530038729 Ring--Piston
27. 530015697 Retainer -- Piston Pin
28. 530071408 Kit--Piston -- (incl. 26--27)
29. 530012411 Cylinder
30. 530069608 Gasket--Carb.
Adapter (kit)
31. 530016187 Screw
32. 530049700 Carb. Adapter
33. 530016386 Screw
34. 530069608 Carb. Gasket (kit)
35. ------ Kit--Carburetor
530069722 (WT--391)
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
36. 530047604 Housing--Air Filter
37. 530016101 Nut
38. 530037793 Air Filter -- Foam
39. 530031135 Wrench--Bar
40. 530069608 Kit--Engine Gasket
(incl. 34,30,21)
530163664 Manual-- (Scan)
530163665 Manual -- (Euro I)
530163666 Manual -- (Euro II)
530054781 Decal--W arning
530038478 Cap--limiter low(tan)
530038479 Cap--limiter high(brn)
38
37
36
35
34
33
32
31
1
2
8
3
12
10
30
29
28
26
27
23
25
24
11
4
6
Engine
Gasket
Kit
40
5
16
21
17
22
20
19
18
14
13
15
39
Not Shown
9
7
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
All repairs, adjustments
and maintenance not de-
scribed in the Operator’s
Manual must be per-
formed by qualified ser-
vice personnel.
WARNING
TYPE 2
8
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530016153 Screw
2. 530056966 Shield--Cylinder
3. 530047213 Assy--Air Purge
4. 530015780 Screw
5. 530095646 Assy--Fuel Pick--up
6. 530069247 Kit--Line Purge/Carb.
(Small Dia)
7. 530069216 Kit--Line Purge/Tank
(large line)
8. 530035526 Grommet--Carb Adjust.
9. 530054144 Seal--Carb Adapter
10. 952030150 Spark Plug (RCJ--7Y)
11. 530016136 Clip--High Tension Lead
12. 530049117 Assy--Wire Harness
(includes switch)
13. 530015814 Screw
14. 530039198 Module--Ignition
15. 530047442 Strap--Ground
16. 530037652 Insulator--Heat
17. 530049870 Back Plate--Muffler
18. 530016132 Screw
19. 530036103 Screen--Spark
20. 530037813 Diffuser--Muffler
21. 530069608 Gasket--Muf fler (kit)
22. 530047207 Assy--Muffler
(Incl. 17--21)
23. 530047062 Assy--Crankshaft
24. 530037935 Cap--Crankcase
25. 530056363 Assy--Seal & Bearing
26. 530038729 Ring--Piston
27. 530015697 Retainer -- Piston Pin
28. 530071408 Kit--Piston -- (incl. 26--27)
29. 530012411 Cylinder
30. 530069608 Gasket--Carb.
Adapter (kit)
31. 530016187 Screw
32. 530049700 Carb. Adapter
33. 530016386 Screw
34. 530069608 Carb. Gasket (kit)
35. ------ Kit--Carburetor
530071621 (WT--625)
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
36. 530047604 Housing--Air Filter
37. 530016101 Nut
38. 530037793 Air Filter -- Foam
39. 530031135 Wrench--Bar
40. 530069608 Kit--Engine Gasket
(incl. 34,30,21)
530163664 Manual-- (Scan)
530163665 Manual -- (Euro I)
530163666 Manual -- (Euro II)
530054781 Decal--W arning
38
37
36
35
34
33
32
31
1
2
8
3
12
10
30
29
28
26
27
23
25
24
11
4
6
Engine
Gasket
Kit
40
5
16
21
17
22
20
19
18
14
13
15
39
Not Shown
9
7
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
All repairs, adjustments
and maintenance not de-
scribed in the Operator’s
Manual must be per-
formed by qualified ser-
vice personnel.
WARNING
TYPE 3
9
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530016153 Screw
2. 530071310 Kit--Cyl. Shield
3. 530047213 Assy--Air Purge
4. 530015780 Screw
5. 530095646 Assy--Fuel Pick--up
6. 530069247 Kit--Line Purge/Carb.
(Small Dia)
7. 530069216 Kit--Line Purge/Tank
(large line)
8. 530035526 Grommet--Carb Adjust.
9. 530054144 Seal--Carb Adapter
10. 952030150 Spark Plug (RCJ--7Y)
11. 530016136 Clip--High Tension Lead
12. 530049117 Assy--Wire Harness
(includes switch)
13. 530015814 Screw
14. 530039198 Module--Ignition
15. 530047442 Strap--Ground
16. 530037652 Insulator--Heat
17. 530049870 Back Plate--Muffler
18. 530016132 Screw
19. 530036103 Screen--Spark
20. 530037813 Diffuser--Muffler
21. 530069608 Gasket--Muf fler (kit)
22. 530047207 Assy--Muffler
(Incl. 17--21)
23. 530047062 Assy--Crankshaft
24. 530037935 Cap--Crankcase
25. 530056363 Assy--Seal & Bearing
26. 530038729 Ring--Piston
27. 530015697 Retainer -- Piston Pin
28. 530071408 Kit--Piston -- (incl. 26--27)
29. 530012411 Cylinder
30. 530069608 Gasket--Carb.
Adapter (kit)
31. 530016187 Screw
32. 530049700 Carb. Adapter
33. 530016386 Screw
34. 530069608 Carb. Gasket (kit)
35. ------ Kit--Carburetor
530071621 (WT--625)
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
36. 530047604 Housing--Air Filter
37. 530016101 Nut
38. 530037793 Air Filter -- Foam
39. 530031135 Wrench--Bar
40. 530069608 Kit--Engine Gasket
(incl. 34,30,21)
530164543 Manual-- (Scan)
530164544 Manual -- (Euro I)
530164545 Manual -- (Euro II)
530054781 Decal--W arning
38
37
36
35
34
33
32
31
1
2
8
3
12
10
30
29
28
26
27
23
25
24
11
4
6
Engine
Gasket
Kit
40
5
16
21
17
22
20
19
18
14
13
15
39
Not Shown
9
7
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
All repairs, adjustments
and maintenance not de-
scribed in the Operator’s
Manual must be per-
formed by qualified ser-
vice personnel.
WARNING
TYPE 4
10
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530016153 Screw
2. 530055638 Ass y--- Cylinder Shield
(includes # 16)
3. 530069247 Kit--- Fuel Line (Small)
4. 530071835 Kit--- Air Purge (Incl. #5)
5. 530015780 Screw
6. 530095646 Ass y--- Fuel Pick--- up
7. 530047442 Strap--- Ground
8. 530039198 Ignition Module
9. 530015814 Screw
10. 530057475 Assy--- Wire Harness
11. 530037793 Foam--- Air Filter
12. 530016101 Nut
13. 530057702 Assy--- Air Box
14. 530035526 Grommet---Carb Adjust
15. 530054144 Seal--- Carb Adapter
16. 530055698 Reflector--- Heat
17. 952030150 Spark Plug (RCJ ---7Y)
18. 530016136 Clip--- High Tension Lead
19. 530012550 Cylinder
20. 530049870 Backplate--- Muffler
21. 530069608 Gasket--- Muffler(kit)
22. 530037817 Diffuser---Muffler
23. 530036103 Screen--- Spark
24. 530016132 Bolt--- Muffler
25. 530047631 Grommet--- Throttle Cable
2 6 . --- --- --- K i t --- C a r b u r e t o r
530071820 Zama (W---20)
530071821 Walbro (WT--- 662)
27. 530069608 Gasket--- Carb. (kit)
28. 530016386 Screw
29. 530049700 Carb. Adapter
30. 530016187 Screw
31. 530069608 Gasket--- Adaptor(kit)
32. 530038729 Ring---Piston
33. 530015697 Retainer--- Piston Pin
34. 530071408 Kit--- Piston (Incl. 32 & 33)
Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description
35. 530069608 Kit--- Engine Gasket
(Incl. 21, 27 & 31)
36. 530031135 Bar Wrench
37. 530056363 Assy--- Seal & Bearing
38. 530037935 Cap ---Crankcase
39. 530047062 Assy--- Crankshaft
40. 530047207 Assy--- Muffler
(Incl . 20 --- 24)
--- --- --- M a n u a l s
530164671 (Scan)
530164672 (Euro I)
530164673 (Euro II)
530165153 (Euro III)
530165154 (Euro IV)
530165155 (Euro V)
530164902 (Eng/Russian)
530165156 (Turkish)
530164912 (Russian)
11
1
14
4
3
10
18
31
34
32
38
37
17
5
Engine
Gasket
Kit
33
7
19
8
9
15
= NEW PART NUMBER FOR THIS IPLn
= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)K
30
29
28
27
26
13
12
35
2
6
22
23
40
21
39
24
Not Shown
25
20
16
36
All repairs, adjustments and maintenance not
described in the Operator’s Manual must be
performed by qualified service personnel.
WARNING
TYPE 5
n
n
n
n
n
11
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
1. 530038479 Limiter Cap --- High
2. 530038478 Limiter Cap ---Low
3. 530069826 Carburetor Repair Kit
( KIT= Indicates Contents) &
Includes Limiter Caps
4. 530069844 Gasket/Di aphragm Kit
( D = Indicates Contents)
Ref. Part No. Description
3
Carb.
Repair
Kit
C a r b u r e t o r A s s e m b l y --- W T --- 3 9 1 --- #530069722
1
2
KIT D
KIT D
KIT
KIT
KIT
KIT
KIT
KIT
KIT D
KIT D
KIT
KIT
Gasket/
Dia.
Kit
4
KIT
KIT
KIT
KIT
=
NEW PART N UMBER FOR THIS IPLn
= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
Kit -- Carburetor Assembly No. 530071621 -- WT--625
Note: No Repair kits are available for these carburetors
Kit -- Carburetor Assembly No. 530071820 -- W--20
Kit -- Carburetor Assembly No. 530071821 --
WT--662
12
Note: Illustration may differ from actual model due to design changes
PARTS LIST NO.
PAGE NO.
CHAIN SAW MODEL(s)
530087882
MAC CA T
DATE
6/21/04
Replaces
PARTS LIST
87882 -- 4/19/04
335, 435, 440
= NEW PART NUMBER FOR THIS IPLn
=
REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)
K
Chain
Brake
Assembly
1
2
4
5
6
7
8
9
10
11
12
13
14
15
3
16
17
18
19
20
1. 530071347 Actuating Lever
2. 530015913 Spring Pin
3. 53001591 1 Screw
4. 530054741 Front & Rear Link Ass’y.
5. 530016237 Spring Compression
6. 530052232 Brake Band
7. 530015910 Handguard Spring
8. 530056531 Journal--Right
9. 530029879 Pivot Pin
10. 530029881 Journal--Left
1 1. 530016384 Screw
12. 530038593 Retainer
13. 530029878 Position Spring
14. 530054747 Cover--Clutch (T ype 1--3)
530054744 Cover--Clutch (Type 4--5)
15. 530038679 Chain Brake Cover
16. 530015826 Bar Adjusting Pin
17. 530038593 Retainer
18. 5300161 10 Screw--Bar Adjusting
19. 530015917 Nut
20. 530054736 Assy--Chain Brake (T ype 1--3)
530054739 Assy--Chain Brake (T ype 4--5)
Ref. Part No. Description
  • Page 1 1
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McCulloch 440 User manual

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