ETQ 170F Owner's manual

OWNER’S

MANUAL

AIR-COOLED DIESEL ENGINE

170F / FE / FS / FSE

178F / FE / FS / FSE

186F / FE / FS / FSE

1

PREFACE

The following manual is only a guide to assist you and is not a complete or comprehensive

manual of all aspects of maintaining and repairing your engine. The engine you have

purchased is a complex piece of machinery. We recommend that that you consult with a

dealer if you have doubts or concerns as to your experience or ability to properly maintain or

repair your engine. You will save time and the inconvenience of having to go back to the

store if you choose to write or call us concerning missing parts, service questions, operating

advice, and/or assembly questions.

Engine Features and Highlights

• Direct fuel injected intake system

• Recoil-type manual starter and or optional electric starter system

• Forced air convection cooling system

• Composite steel fan cover for minimum noise levels

Our four stroke diesel engines are air cooled with a direct fuel injected intake system. They offer

maximum efficiency through the minimal conservation of energy and materials. These diesel

engines are compact and lightweight. They are easily maintained and portable making it

convenient to move. They are widely used as a source of mechanical power for industrial,

agricultural, and machinery equipment. Some applications include irrigation equipment, diesel

powered pressure sprayers, grass-cutting machines, and soil-sampling machines. Other

applications include vibration rammers, shock rammers, marine engines, lightweight transport

vehicles, portable compressors, and lightweight portable generators.

This operating manual will explain how to operate and maintain your series of engines. Please

read it before running the engine for correct operation.

To ensure long engine life please follow the operating requirements listed in this manual.

If you have any questions or suggestions about this manual, please contact your local dealer or

us. Consumers should notice that this manual might differ slightly from the actual product

as more improvements are made to our products. Some of the pictures in this manual may

differ slightly from the actual product as well. Eastern Tools and Equipment, Inc. reserves

the right

to make changes at any time without notice and without incurring any obligation.

2

TABLE OF CONTENTS

Page number

Safety

Precautions

4

Chapter

1

Technical

Specifications

and

Data

7

1-1

Technical

Specifications

7

1-2

Overall

Dimensions

and

Installation

Conditions

9

1-2.1

Belt

wheel

and

engine

clearance

requirements

10

1-2.2

Crankshaft

driving

angle

conditions

11

1-2.3

Engine

electrical

system

11

1-3

Diesel

engine

shaft

specifications

12

1-4

Diesel

engine

part

names

13

1-5

Valve

timing,

initial

angle

of

fuel

delivery

and

valve

clearances

14

1-5.2

Initial

angle

of

fuel

delivery

14

1-5.3

Valve

clearances

14

1-6

Temperature

ranges

for

exhaust

and

injection

pressure

specifications

14

1-7

Various

engine

torque

specifications

15

Chapter

2

Diesel

Engine

Operation

Procedures

16

2-1

Engine

safety

precautions

16

2-2

Fuel

choices

16

2-3

Starting

the

diesel

engine

19

2-3.1

Recoil

Starting

19

2-3.2

Electric

starter

21

2-3.3

Cold

starting

21

2-4

Running

and

stopping

the

diesel

engine

23

2-4.1

Running

the

diesel

engine

23

2-4.2

Routine

checks

while

engine

is

running

23

2-4.3

Stopping

the

engine

23

Chapter

3

Technical

Maintenance

of

Diesel

Engine

25

3-1

Daily

checks

and

maintenance

25

3-2

Regularly

checks

and

maintenance

25

3-3

Storing

the

engine

for

long

periods

of

time

27

Chapter

4

Part

Listings

29

4-1

Engine

block

30

4-2

Cylinder

head

assembly

33

4-3

Piston

connecting

rod

and

crankshaft

balancing

mechanism

36

4-4

Fuel

system

parts

39

4-5

Oil

and

speed

control

system

41

4-6

Cooling

and

recoil

starting

system

44

4-7

Air

cleaner

and

silencer

system

47

Chapter

5

Engine

Troubleshooting

50

5-1

Engine

is

not

starting

50

5-2

Diesel

engine

lacks

power

51

5-3

Engine

stops

automatically

51

5-4

Engine

exhaust

very

black

51

5-5

Engine

exhaust

very

blue

51

5-6

Engine

exhaust

white

52

5-7

Various

methods

of

checking

to

see

if

engine

is

malfunctioning

52

Limited

Warranty

53

Registration

Card

55

Comment

Card

55

3

SAFETY

PRECAUTIONS

Please be sure to follow each instruction carefully

EXHAUST PRECAUTIONS

• Never inhale the exhaust gases, it contains

carbon monoxide, a colorless, odorless and

extremely dangerous gas which can cause

unconsciousness or death

• Never operate the engine indoors or in a

poorly ventilated area, such as a tunnel or

cave, etc.

• Exercise extreme care when operating the

engine near people or animals. Keep the

exhaust pipe free of external objects.

REFUELING PRECAUTIONS

• Be sure to stop the engine before refueling.

• Do not overfill the fuel tank.

• If fuel is spilled, wipe it away carefully and

wait until the fuel has dried before starting

the engine again.

• When changing oil, make sure that the fuel

cap is tightly secured to prevent fuel

leakage.

4

FIRE PREVENTION

• Never operate the engine while

smoking or near an open flame.

• Never use the engine around dry brush,

twigs, cloth-rags, or other flammable

materials.

• Keep the engine at least 3 feet (1 meter)

away from buildings or other

structures.

• Keep the engine away from flammables

and other hazardous materials.

PROTECTIVE COVER

• Always place the protective covers

over the rotating parts. If rotating parts

such as the driving pulley, belts, and

shafts are exposed, serious injuries can

be caused. To prevent injury, please

equip all rotating parts with protective

covers.

• Be careful of hot parts. The muffler

and other engine parts can become very

hot while the engine is running or after

the engine has been run. Always

operate the engine in a safe area and

keep children away from running

engines.

5

SURROUNDINGS

• Operate the engine on a table or level

surface free of small rocks and loose

gravel.

• Operate the engine on a level surface. If

the engine is tilted, fuel may spill from the

gas tank.

NOTE: Operating the engine at a steep incline

may cause the engine to seize up due to

improper lubrication even when the oil level is

a maximum.

• Be careful of fuel spillage when

transporting the engine. Always tighten

the fuel cap and close the fuel strainer cock

before moving the engine around.

• Never move the engine while it is in

operation.

• If the engine will be transported over a

long distance, drain all the fuel from the

fuel tank to prevent fuel leakage.

PRE-OPERATION CHECKS

• Carefully check fuel pipes and fuel joints

for fuel leakage. Leaked fuel creates a

dangerous situation.

• Verify that all the nuts and bolts of the

engine are tights. A loose nut or bolts may

cause serious engine failure and could lead

to serious injuries.

• Always check the engine oil and refill it if

necessary.

• Always check the fuel level and refill it if

necessary. Never overfill the fuel tank

• Avoid wearing dangling or long clothes

such as loose aprons, towels, and waist

belts, as these items may be caught in a

rotating part of the engine.

6

Chapter

1

Technical

Specifications

and

Data

1-1 Technical specifications in English Units

Model

Item 170F 178F 186F

Type Single vertical cylinder, 4-stroke, air-cooled, direct injection

Bore x Stroke (in.) 2.76 x 2.17 3.01 x 2.44 3.39 x 2.76

Displacement (cu. in.) 13.36 18.67 25.51

Speed (rpm) 3600 3600 3600

Continuous 4.0 5.9 8.85 Output

(HP) Maximum 4.5 6.6 9.85

Fuel tank capacity .66 .9 1.45

(US gallons)

Full 27.1 37.17 55.75 Lube-oil

Capacity

(oz) Effective 8.45 13.51 20.27

Crankshaft direction Clockwise from flywheel end

Cooling type Forced air cooled by flywheel fan

Lubrication type Pressure splash

Starting system Recoil manual start and or optional electric start

Dry weight (recoil) (lbs) 60 73 106

Dry weight (elec.) (lbs) 68 84 117

Dimensions (LxWxH) 13.1 x 14.8 x 16.3 15.1 x 16.6 x 17.7 16.4 x 17.4 x 19.5

(inch)

7

Technical specifications in SI units

Model 170F 178F 186F

Item

Type Single vertical cylinder, 4-stroke, air-cooled, direct injection

Bore x Stroke (mm) 70 x 55 78 x 62 86 x 70

Displacement (cc) 211 296 406

Speed (rpm) 3600 3600 3600

Continuous 2.98 4.4 6.6 Output

(kw) Maximum 3.36 4.92 7.3

Fuel tank capacity 2.5 3.4 5.5

(Liters) Full .8 1.10 1.65 Lube-oil

Capacity

(L) Effective .25 .40 .60

Crankshaft direction Clockwise from flywheel end

Cooling type Forced air cooled by flywheel fan

Lubrication type Pressure splash

Starting system Recoil manual start and or optional electric start

Dry weight (recoil) (kg) 27 33 48

Dry weight (elec.) (kg) 31 38 53

Dimensions (LxWxH) 332 x 376 x 415 383 x 421 x 450 417 x 441 x 494

(mm)

8

1-2 Overall engine dimensions

Installation Conditions

(1) There must be a tight stationary foundation for the diesel engine to avoid vibrations

or movement when the engine is running. For prolonged engine life, consider using

some type of motor mount.

(2) Make sure that the centering position of the output shaft is properly aligned.

9

(3) Verify that the dimensions of the hole on the belt wheel and keyway shaft match or

correspond with each other. Also make sure that the bolt of the engine shaft is

tightened to the proper torque specifications.

(4) When the engine is matched with other belt driven machines, the total desired belt

distance traveled by the driven wheel must equal the total distance traveled by the

driver wheel. If this is not properly calculated and matched, the desired speed on the

driven wheel will be incorrect. A formula used to calculate the necessary diameters of

the various wheels is provided below.

The diameter of driving wheel (belt wheel) can be calculates as follows:

Diameter of engine driving wheel (engine pulley) =

Diameter of driven machine x speed of driven machine

Diesel speed (engine speed)

(5) Make sure that the belt has a correct tension to it.

Note: If the belt is to tight, the engine bearings will wear at a high rate leading to engine failure.

If the belt is to loose, the belt will slip at high speeds and high loads causing high pitch whistling

noises.

1-2.1 Allowed clearance between belt wheel and engine

The belt pulley wheel should be as close to the engine as possible. The values of L are tabulated

in table 1-1.

Table 1-1. Allowed belt pulley wheel to engine distances.

10

1-2.2 Crankshaft driving angles must be less than 120

o

, see Fig 1-1

The tilt must be kept within the allowed values shown in Fig 1-2

Fig 1-1. Allowed driving angles. Fig 1-2. Allowed tilt angles.

Model Units: (amp-hours)

170F 18~24

178F 24~26

186F

1-2.3 Please contact our dealers about the electric circuits involved with this engine.

We recommend the use of accumulators rated at 20 hours shown in table 1-2.

Table 1-2.

36~45

11

1-2 Diesel Engine shaft specifications units: mm

12

Sizes of PTO flanges

Diesel Engine Power Curves

1-4 Names of Diesel Engine Parts

13

1-5 Valve timing, initial angle of fuel delivery and valve clearances. Units: Degrees

Table 1-3.

1-5.2 Initial angle of fuel delivery Units: Degrees

Table 1-4

1-5.3 Valve Clearances

Table 1-5

1-6 Temperature ranges for exhaust and injection pressure specifications

14

1-7 Torque specifications for various engine nuts and bolts

Table 1-7. Torque specifications in SI units Units: N m

15

CHAPTER

2

DIESEL

ENGINE

OPERATION

2-1 Please pay close attention for safe operation of the diesel engine.

1. The fuel used must be filtered by silk fabric or settled for 24 hours before it is used in the

engine. Never add oil to the crankcase when the engine is running.

2. Keep flammable and combustible goods away from engine while engine is running.

The engine should be placed in a simple ventilated place.

3. Do not touch the muffler when the engine is running or just after it has stopped.

4. The diesel engine should be operated at its rated power and rated speed. If

abnormal operating conditions are detected, stop the engine immediately to check and

fix the problem.

5. A new engine must be properly broken in. For the first 20 hours, run the engine at low

speed and low loads. Do not allow engine to run at high speeds and high loads during the

break in period.

2-2 Fuel Choices

16

Oiling plug:

In winter, if it is difficult to start the

engine, pull the plug out and fill 2cc of lube oil

into the hole and then put the plug back in

place. Make sure the plug is tight, if not, the

engine can absorb dust into the combustion

chamber and damage itself.

Compression release lever:

Push the lever down

to start the engine

Muffler

The

factory

has

replaced

the

engine

fuel

and

engine

oil

once

already.

To

check

the

fuel

pipeline,

make

sure

the

fuel

line

is

completely drained.

IF

there

is

air

in

the pipeline,

drain

it

out.

To

do

this,

loosen

the

nut

between

the

injection

pump

and

fuel

pipe,

then

drain

out

the

air

until

there

are

no

bubbles

left

in

fuel

line.

Oil Lubricant Inlet:

Place the engine on level ground and fill the lubricant into the inlet. When checking the

oil level, gently place the dipstick into the oil. Do not turn the oil scale.

17

If your engine is still relatively new, follow the break in procedure. The life of the engine

will shorten if it is overloaded during its break in period. For the first 20 hours, the engine

must be started and stopped according to the test run method.

Avoid overloading the engine

Change the engine oil regularly. Below a table for the interval of oil changes will be

provided.

18

2-3 Starting the Diesel Engine

2-3.1 Recoil Starting

Note: When the engine is running, do not pull the recoil handle, otherwise the engine may be

damaged.

19

20

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ETQ 170F Owner's manual

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