Craftsman 580325650 Owner's manual

Category
Power generators
Type
Owner's manual

This manual is also suitable for

Operator'sManual
®
ectricStart
ACGenerator
HOURS: Mnn. - Fri. 8 a.m. to 5 p.m. (CT)
WARNING
Before usingthis product, readthis
manualand follow all SafetyRules
add OperatingInstructions.
ADVEBTENCIA
Antes de utilizar el producto, lea este
manualy siga todas las Reglasde
Seguridade Instrucciones de Uso.
Sears, Roebuckand Co., Roffrnan Estates,IL 60179 U.S.A.
Visit our Craftsman website:www.craftsman.com
Part No. 198712GS Draft E (06/19/2007)
,, Safety
Assembly
Operation
Maintenance
,, Parts
,, Espafiol,p. 36
o 3
WARRANTY.................................... 2
SAFETYRULES ............................... 3-5
FEATURESAND CONTROLS....................... 6
ASSEMBLY................................... 7-9
OPERATION................................ 10-14
SPECIFICATIONS............................... 15
MAINTENANCE.............................. 16-19
STORAGE .................................... 20
TROUBLESHOOTING............................ 21
SCHEMATIC/WIRINGDIAGRAM ................ 22-23
REPLACEMENTPARTS ....................... 24-32
NOTES....................................... 33
EMISSIONSSYSTEMWARRANTY............... 34-35
ESPANOL.................................. 36-59
HOWTOORDERPARTS ................. BACKPAGE
One-YearFullWarrantyon CraftsmanGenerator
If this generator fails dueto a defectin material or workmanship within oneyear from the dateof purchase,return it to any
Searsstore, other Craftsmanoutlet, or Sears Parts & RepairCenter in the United Statesfor free repair (or replacementif
repair proves impossible).
AdditionalOne-YearLimited Warrantyon Craftsman Generator
Forthe second year from the dateof purchase,if any part ofthis generator fails dueto a defect in material or workmanship, a
new part will be supplied free of charge. You must paythe labor cost if you wish to haveit installed.
All warranty coverageappliesfor only 90 days from date of purchase if this generator is usedfor commercial or rental
purposes. Oncea generatorhas experiencedcommercial or rental use, it shall thereafter beconsideredacommercial or rental
generatorfor the purpose of this warranty.
This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.
Sears, Roebuckand Co., D/817WA, HoffmanEstates,IL 60179U.S.A.
© SearsBrands,LLC
,_ Thisisthe safetyalert symbol,it isused to alert youtopotentialpersonalinjuryhazards.
Obeyall safetymessagesthatfollow this symbolto avoidpossibleinjuryordeath.
[ _-!] Read thismanual carefully and become familiar
...................withyourgenerator. Knowits applications,its
limitations,and any hazardsinvolved.
Thesafety alert symbol (_1_)is usedwith a signal word
(DANGER,CAUTION,WARNING),a pictorial and/oFa safety
messageto alert you to hazards.DANGERindicatesa hazard
which, if not avoided, will result in deathor serious injury.
WARNINGindicatesa hazardwhich, if not avoided, could
result in deathor serious injury. CAUTIONindicatesa hazard
which, if not avoided, might result in minor or moderate
injury. NOTICE,indicates a situation that could result in
equipment damage.Follow safety messagesto avoid or
reducethe risk of injury or death.
WARNING
The engine exhaustfrom this productcontains chemicals
known to the State ofCalifornia to cause cancer,birth
defects, or otherreproductive harm.
HazardSymbolsand Meanings
DANGER
Contentsare HARMFULORFATALIF
SWALLOWED.Avoid contact to eyes,skin or
clothing. DONOTtake internally. Avoid breathing
the mist or vapor. Overexposureto eyes or skin
cancause irritation. Keepstabilizer out of the
reachof children.
Fuelstabilizer is a hazardouschemical.**
FreshStartTM fuelcapisdesignedto holdacartridgewhich
containsfuelstabilizer.
. IfSWALLOWED,callphysicianimmediately.DONOTinduce
vomiting.If inhaled,removetofreshair.Incaseofeyeor skin
contact,flushwithwaterfor 15minutes.
Storeunopenedcartridgesina cool,dry,wellventilatedarea.
Keepopencartridgeinfuelcap,andfuelcapclosedonfueltank
whennotin use.
Inthecaseofanemergency,contacta physicianimmediately
andcall1-808-424-9308formaterialsafetyinformation.
• *Fuel stabilizer contaies: 2,6-di-tret-butylpheeol (128-39-2) andaliphatie petroleum
distillate (64742-47-8).
A - Explosion
B - Fire
C- ElectricShock
D- ToxicFumes
E- Kickback
F- Hot Surface
®
G - Flying Objects
H - ExplosivePressure
J - ChemicalBum
K - HazardousChemical
L - Moving Parts
M - ReadManual
Using a generator indoors CAN KiLL YOU iN MINUTES,
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
A,
NEVER use inside a home
or garage,EVENIF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
WARNING
Running enginegives off carbon monoxide,an
odorless,colorless, poison gas.
_ reathingcarbon monoxide cancause headache,
fatigue, dizziness,vomiting, confusion, seizures,
nausea,fainting or death.
OperategeneratorONLYoutdoors.
Installabatteryoperatedcarbonmonoxidealarmnearthe
bedrooms.
Keepexhaustgasfromenteringa confinedareathrough
windows,doors,ventilationintakes,or otheropenings.
DONOTstartor runengineindoorsor in anenclosedarea,
(evenifwindowsanddoorsareopen),includingthegenerator
compartmentof arecreationalvehicle(RV).
WARNING
Generatorproduceshazardousvoltage.
Failureto isolate generator from power utility can
result in death or injury to electric utility workers
due to backfeed of electrical energy.
When using generator for backuppower, notify utility company.
Use approvedtransfer equipment to isolate generatorfrom
electric utility.
Use aground fault circuit interrupter (GFCI)in any damp or
highly conductive area, such asmetal deckingor steel work.
DO NOTtouch barewires or receptacles.
. DO NOTuse generatorwith electrical cordswhich areworn,
frayed, bareor otherwise damaged.
DO NOToperate generator in the rain or wet weather.
DO NOThandle generator or electricalcords while standing in
water, while barefoot,or while hands orfeet arewet.
DO NOTallow unqualified persons or children to operate or
servicegenerator.
WARNING
_,,,_ ontact with muffler areacan result in serious
burns.
_ Exhaustheat/gases can ignite combustibles,
structures or damagefuel tank causing a fire.
DONOTtouch hot parts andAVOIDhot exhaustgases.
Allow equipmentto cool beforetouching.
Keepat least5 feet (1.5 m) of clearanceon all sidesof
generator including overhead.
Codeof FederalRegulation (CFR)Title 36 Parks,Forests,and
Public Property require equipment powered byan internal
combustion engineto haveaspark arrester, maintainedin
effectiveworking order, complying to USDAForestservice
standard 5100-1C or later revision. Inthe Stateof California a
spark arresteris requiredunder section 4442 of the California
Public resourcescode. Otherstates may havesimilar laws.
WARNING
Starter and other rotating parts can entangle
hands, hair, clothing, or accessories.
NEVERoperate generator without protective housing or covers.
. DO NOTwearloose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
. Tie up long hairand removejewelry.
WARNING
Starter cord kickback (rapid retraction) can result
in bodily injury. Kickback will pull hand and arm
I1_< toward engine faster than you can let go.
Brokenbones, fractures, bruises, or sprains
could result.
When starting engine, pull cord slowly until resistanceis felt and
then pull rapidly to avoid kickback.
NEVERstart or stop enginewith electricaldevices plugged in
andturned on.
WARNING
Fueland its vapors are extremely flammable and
explosive.
Fire or explosion can cause severe burns ordeath.
WHEN ADDING OR DRAINING FUEL
. Turn generator OFFand let it cool at least2 minutes before
removing fuel cap. Loosen cap slowly to relievepressure in
tank.
Fill or drain fuel tank outdoors.
. DONOToverfill tank. Allow spacefor fuel expansion.
Iffuel spills, wait until it evaporatesbefore starting engine.
. Keepfuel awayfrom sparks,open flames, pilot lights, heat,and
other ignition sources.
DONOTlight acigarette or smoke.
WHEN STARTING EQUIPMENT
Ensuresparkplug, muffler, fuel cap, and air cleanerare in place.
. DONOTcrank enginewith sparkplug removed.
WHEN OPERATING EQUIPMENT
DONOTtip engine or equipment at anglewhich causesfuel to
spill.
. This generator is not for usein mobileequipment or marine
applications.
WHEN TRANSPORTING OR REPAIRINGEQUIPMENT
Transport/repair with fuel tank EMPTYor with fuel shutoff valve
OFF.
Disconnectspark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL INTANK
Store awayfrom furnaces, stoves,water heaters,clothesdryers,
or otherappliances that havepilot light or other ignition source
becausetheycan ignite fuel vapors.
WARNING
This generator does not meetU. S. CoastGuard Regulation
33CFR-183and should not beusedon marineapplications.
Failureto usethe appropriate U. S. CoastGuardapproved
generator could result in death or serious injury and/or
property damage.
WARNING
_ Unintentional sparking can result in fire OF
electric shock.
WHENADJUSTINGOR MAKINGREPAIRSTOYOUR GENERATOR
. Disconnectthe spark plug wire from the spark plug and place
the wire where it cannot contact sparkplug.
WHENTESTINGFORENGINESPARK
Use approvedspark plug tester.
. DO NOTcheck for spark with spark plug removed.
CAUTION
Excessively high operating speeds increase risk of injury
and damage to generator.
Excessively low speeds impose a heavy load.
DO NOTtamper with governed speed.Generatorsupplies
correct rated frequencyand voltage when running at governed
speed.
DO NOTmodify generatorin anyway.
NOTICE
Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected to it.
DONOTexceedthe generator's wattage/amperage capacity. See
Don't OverloadGeneratorin the Operationsection.
Start generatorand letengine stabilize beforeconnecting
electrical loads.
Connectelectrical loads in OFFposition, thenturn ONfor
operation.
Turn electricalloads OFFanddisconnect from generator before
stopping generator.
NOTICE
Improper treatment of generator can damage it and
shorten its life.
Use generator only for intended uses.
Ifyou havequestions about intended use,ask dealeror contact
local service center.
Operategenerator only on levelsurfaces.
DONOTexposegeneratorto excessivemoisture, dust, dirt, or
corrosive vapors.
DONOTinsert any objectsthrough cooling slots.
Ifconnected devices overheat,turn them off and disconnect
them from generator.
Shut off generator if:
-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.
KNOWYOUROEHERATOR
I!__-!i] Read the Operator'sManual andsafety rulesbeforeoperating yourgenerator.
Comparethe illustrations with your generatorto familiarize yourself with the locations of various controls and
adjustments. Savethis manualfor future reference.
FuelTank SparkArrestor Muffler
120/240 Volt AC,
/ 30 Amp Receptacle
/
Double PoleCircuit
Breaker(AC)
DataTag
120 Volt AC,20 Amp
Duplex Receptacles
Grounding Fastener
Choke Lever
Air Cleaner
Recoil Starter
Engine RockerSwitch
BatteryFloat ChargerJack
Oil Fill Cap/Dipstick
Start Switch
120 Volt AC,20 Amp, DuplexReceptacles -- May be used
to supply electrical power for the operation of 120 Volt AC,
20 Amp, single phase, 60 Hzelectrical, lighting, appliance,
tool and motor loads.
120/240 Volt AC, 30 Amp LockingReceptacle -- May be
usedto supply electrical power for the operation of
120 and/or 240 Volt AC,30 Amp, single phase,60 Hz
electrical, lighting, appliance,tool and motor loads.
Air Cleaner-- Protects engine by filtering dust and debris
out of intake air.
Battery Float Charger Jack-- Usebatteryfloat charger to
keepthe starting batterycharged and readyfor use.
Choke Lever-- Used whenstarting a cold engine.
Data Tag-- Provides model, revision and serial number of
generator. Pleasehavethese readilyavailablewhen calling
for assistance.
Double Pole Circuit Breaker (AC)-- A double pole circuit
breakeris providedto protect all the receptaclesand
generatoragainst electrical overload.
EngineRocker Switch -- Setthis switch to "On"before
starting engine. Setswitch to "Off"to stop engine.
FuelTank-- Capacityof five (5) U.S.gallons.
GroundingFastener-- Consultyour local agencyhaving
jurisdiction for grounding requirementsin your area.
Oil Fill Cap/Dipstick -- Checkandfill engine with oil here.
SeeOil for oil recommendations and filling instructions.
Recoil Starter -- Usedto start the engine.
SparkArrestor Muffler -- Exhaustmuffler lowers engine
noiseand is equipped with a spark arrester screen.
Start Switch -- Pushand hold in "Start" position for a
maximum of 15 seconds during eachstart attempt, until
engine starts.
StatStationTM -- Displaysthe nominal load on generator
basedon output frequency. It also hasa built in maintenance
reminder.
Your Craftsmangenerator requiressome assembly and is
readyfor useonly after it has beenproperly serviced with the
recommendedoil and fuel.
If you have any problemswith the assembly of your
generator, please call the generator helpline at
1-800-222-3136.
Unpacking the Generator
f. Setthe carton on a rigid fiat surface.
2. Removeeverything from carton except generator.
3. Opencarton completely by cutting eachcorner from top
to bottom.
4. Leavegeneratoron carton to install wheel kit.
Carton Contents
Checkall contents against those listed below:
Main unit
Engineoil
Oil bottle funnel
Operator's manual
Wheel kit
Adapter cord set
If any parts are missing or damaged,call the generator
helpline at 1-800-222-3135.
install WheelKit
NOTE:Wheelkit is not intended for over-the-road use. DO
NOTtow this unit with a motorized vehicle.
You will needthe following tools to install these
components:
13mmwrenches
Socket wrench with a 13mm socket
Pliers
Safetyglasses
Install the WheelKit as Follows:
IMPORTANT: Installing the wheel kit must be completed
prior to adding anyoil or fuel.
1. Tip generatorso that engine end is up.
2. Slide axlethrough both mounting brackets.
3. Placea wheel on eachside as shown in A.
4. Placea washer on axleand then placean e-ring in axle
groove.
5. Install e-ring with pliers, squeezingfrom top of e-ring to
bottom of axle.
CAUTION
E-tings cancause eyeinjury.
.,_ E-fings canspring back and become airborne
when installing or removing.
, Alwaysweareyeprotectionwheninstalling/removinge-rings.
6. Repeatstep 4 and 5 to securesecond wheel.
7. Tip generatorso that engine side is down.
8. Line up holes in support leg with holes in generator
frame and batterytray bolt.
9. Attach support leg using a capscrew, batterytray bolt
and 2 hex nuts. Tighten with a 13mm socket wrench and
13mm wrench.
10. Return generatorto normal operating position (resting
on wheels and support leg).
Axle
<>8
3
Wheel
Capscrew
Axle
Flat Washer
Hex Nut
Support Leg _ Hex Nut
Wheel
E-Ring
CheckBattery/ Attach Negative BatteryWire
Thesealedbattery on the generator is fully chargedand
pre-installed exceptfor the negative(black) battery cable.
Toinstall:
1. Cut off tie wrap securing looseend of negative (black)
cable.
2. Attach negativebattery cableto negative battery
terminal.
Negative
battery cable
/,
J
'\\\ /J'/
BEFORESTARTINGTHEGENERATOR
AddEngineOil
1. Placegeneratoron a flat, levelsurface.
2. Cleanarea around oil fill andremove yellow oil fill cap.
NOTE:Seethe section Oilto review oil recommendations.
Verify provided oil bottle is correct viscosity for current
ambient temperature.
3. Using oil funnel (optional), slowly pour contents of
provided oil bottle into oil fill opening.
NOTICE
Improper treatment of generator can damageit and
shorten its life.
DONOTattempttocrankor starttheenginebeforeit hasbeen
properlyservicedwiththerecommendedoil.Thismayresultin
anenginefailure.
4. Replaceoil fill cap and fully tighten.
Add Fuel
Fuelmustmeet theserequirements:
* Clean,fresh, unleadedgasoline.
* A minimum of 87 octane/87AKI (91 RON).High altitude
use, seeHigh Altitude.
* Gasolinewith up to 10% ethanol (gasohol) or upto 15%
MTBE(methyl tertiary butyl ether) is acceptable.
NOTICE
Avoid generatordamage.
Failureto follow Operator's Manualfor fuel
recommendationsvoids warranty.
DONOTuseunapprovedgasolinesuchasE85.
DONOTmixoil in gasoline.
DONOTmodifyengineto runonalternatefuels.
To protect the fuel system from gum formation, mix in a fuel
stabilizer when adding fuel. See Storage.All fuel is notthe
same. If you experiencestarting or performance problems
after using fuel, switch to a different fuel provider or change
brands. This engine is certified to operateon gasoline. The
emission control system for this engine is EM (Engine
Modifications).
WARNING
_fl_ Fueland its vapors are extremely flammable and
explosive.
Fireor explosion cancause severe burns ordeath.
WHEN ADDINGFUEL
TurngeneratorOFFandletitcoolatleast2 minutesbefore
removingfuelcap.Loosencapslowlyto relievepressurein
tank.
. Fillfueltankoutdoors.
DONOToverfilltank.Allowspaceforfuelexpansion.
. Iffuelspills,waituntilit evaporatesbeforestartingengine.
Keepfuelawayfrom sparks,openflames,pilotlights,heat,and
otherignitionsources.
DONOTlightacigaretteor smoke.
1. Cleanareaaround fuel fill cap, removecap.
2. Slowlyadd unleadedgasoline (A) to fuel tank (B). Be
careful not to overfill. Allow about 1.5"(4 cm) of tank
space (C)for fuel expansion.
3. Install fuel cap and let any spilled fuel evaporate before
starting engine.
FreshStartTM Fuel Cap
Adding fuel preserver helps keepfuel fresh and carburetors
cleanfor easierstarting, all season long. This newfuel cap
automatically drips concentrated fuel preserver into your fuel
tank.
DANGEB
Contentsare HARMFULORFATALIF
_ WALLOWED.Avoid contact to eyes,skin or
clothing. DONOTtake internally. Avoid breathing
the mist or vapor. Overexposureto eyesor skin
can cause irritation. Keepstabilizer out of the
reachof children.
Fuelstabilizer is a hazardouschemical.**
. If SWALLOWED,callphysicianimmediately.
Inthecaseofanemergency,contacta physicianimmediately
andcall1-808-424-9380formaterialsafetyinformation.
• *Fuel stabilizer contains: 2,6-di-tret-butylphenol (128-39-2) and alipbatic petroleum
distillate (64742-47-8).
1. Placecartridge into fuel cap.
2. Pushto "snap" cartridge into place.
3. Removetab to expose membrane.
IMPORTANT:DONOTremove the silver foil seal on the
opposite side.
4. Reinstallfuel cap on fuel tank.
5. Periodically checkthe cartridge to ensurethere is still
fuel preserver inside. If it is empty, removecartridge
and replace.
HighAltitude
At altitudes over 5,000 feet (1524 meters), a minimum
85 octane / 85 AKI (89 RON)gasoline is acceptable.To
remainemissions compliant, high altitude adjustment is
required. Operationwithout this adjustment will cause
decreasedperformance, increasedfuel consumption, and
increasedemissions. Seea qualified Searsdealerfor high
altitude adjustment information. Operationof the engine at
altitudes below 2,500 feet (762 meters)with the high altitude
kit is not recommended.
HOWTO USEYOURGENERATOR Generator Location
If you haveany problems operatingyour generatorafter GeneratorClearance
readingthe manual, pleasecall the generator heipline at
1-800-222-3136.
System Ground
Thegenerator hasa system ground that connects the
generatorframe components to the ground terminals on the
AOoutput receptacles.Thesystem ground isconnectedto
the AOneutral wire (the neutral isbonded to the generator
frame).
SpecialRequirements
Theremay be Federalor StateOccupationalSafetyand
HealthAdministration (OSHA)regulations, local codes, or
ordinancesthat applyto the intended useof the generator.
Pleaseconsult a qualified electrician, electrical inspector, or
the local agency havingjurisdiction.
Insome areas,generatorsare requiredto be registered
with local utility companies.
Ifthe generator is usedat a construction site, there may
be additional regulations which must be observed.
Connecting to a Building's Electrical System
Oonnectionsfor standby power to a buiiding's electrical
system must be madeby a qualified electrician. The
connection must isolatethe generator power from utility
power, and must comply with all applicablelaws and
electricalcodes.
WARNING
iGeneratorproduces hazardousvoltage.
Failureto isolate generator from power utility can
result in deathor injury to electric utility workers
dueto backfeedof electrical energy.
Whenusinggeneratorfor backuppower,notifyutilitycompany.
Useapprovedtransferequipmenttoisolategeneratorfrom
electricutility.
Useagroundfaultcircuitinterrupter(GFCI)in anydampor
highlyconductivearea,suchasmetaldeckingor steelwork.
DONOTtouchbarewiresor receptacles.
, DONOTusegeneratorwithelectricalcordswhichareworn,
frayed,bareor otherwisedamaged.
, DONOToperategeneratorintherainorwetweather.
DONOThandlegeneratoror electricalcordswhilestandingin
water,whilebarefoot,or whilehandsorfeetarewet.
DONOTallowunqualifiedpersonsor childrento operateor
servicegenerator.
WARNING
Exhaustheat/gases can ignite combustibles,
structures or damagefuel tank causing a fire.
Keepatleast5 ft. (1.5m)clearanceonall sidesof generator
includingoverhead.
Placegenerator outdoors in an areathat wiil not accumulate
deadlyexhaustgas. DONOTplacegenerator whereexhaust
gas (A) could accumulate and enter inside or be drawn into a
potentially occupied building. Ensureexhaustgas is kept
away from anywindows, doors, ventilation intakes, or other
openingsthat can allow exhaustgasto collect in a confined
area. Prevailingwinds and air currents should be taken into
consideration when positioning generator.
Using a generator indoors CAN KiLL YOU iN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smeJL
NEVERuse inside a home
or garage,EVENIF doors
and windowsare open.
A
OnJy use OUTSIDE and
far away from windows,
doors, and vents.
10
To Start The Engine
Disconnectall electrical loadsfrom the generator. NEVER
start or stop engine with electrical devicesplugged in and
turned ON. Follow start instruction steps in numerical order:
1. Make sure unit is on a levelsurface.
IMPORTANT:Failureto start and operateunit on a level
surfacewill cause the unit not to start or shut down during
operation.
2. Turn red fuel valveto "On" position.
3. Placechoke lever in "Choke" position.
4. Setengine rocker switch to "On" position.
EngineRockerSwitch is
shown in On position
5A. Far electric starting, push and hold the start switch in
"Start" position untilgenerator starts. To prolong the life
ofstarter components, DONOTholdstart switch in
"Start" position for morethan 15 seconds, and pause
for at least 1 minute betweenstarting attempts.
START
If engine starts, proceedto step 7.
If engine fails to start, proceedto step 6.
NOTE:If battery is discharged, use manualstarting
instructions.
5B. For manual starting, grasp recoil handleand pull slowly
until slight resistance is felt. Then pull rapidly one time
only to start engine.
WARNING
Startercord kickback(rapid retraction) can result
in bodily injury. Kickbackwill pull hand and arm
_< toward engine fasterthan you can letgo.
T'-
Brokenbones, fractures, bruises, or sprains
could result.
Whenstartingengine,pullcordslowlyuntilresistanceis feltand
thenpullrapidlytoavoidkickback.
, NEVERstartorstopenginewith electricaldevicespluggedin
andturnedon.
If engine starts, proceedto step 7.
If engine fails to start, proceedto step 6.
6. Move choke leverto "Half" choke position, and pull
recoil handletwice.
If engine fails to start, repeatsteps 5 thru 7.
7. Slowly move choke leverto "Run" position. If engine
falters, movechoke leverto "Half" choke position until
engine runs smoothly, and thento "Run" position.
IMPORTANT:If engine floods, placechoke lever in "Run"
)osition and crank until engine starts.
_i, WARNING
s_ Contactwith muffler areacan result in serious
burns.
_ Exhaustheat/gases can ignite combustibles,
structures or damagefuel tank causing a fire.
®
o
o
DONOTtouch hot parts andAVOIDhot exhaust gases.
Allow equipmentto cool beforetouching.
Keepatleast 5 feet (1.5 m) of clearanceon all sidesof
generator including overhead.
Codeof FederalRegulation(CFR)Title 36 Parks,Forests,and
Public Property require equipment powered by an internal
combustion engineto haveaspark arrester, maintained in
effectiveworking order, complying to USDAForestservice
standard 5100-1C or laterrevision. Inthe Stateof California a
spark arrester is required under section4442 ofthe California
Public resources code. Otherstates may havesimilar laws.
NOTE:If engine starts after 3 pulls but fails to run, or if unit
shuts down during operation, makesure unit is on a level
surface and check for proper oil levelin crankcase.This unit
may be equipped with a low oil protection device. If so, oil
must be at proper level for engine to start.
11
Connecting Electrical Loads
Letthe enginestabilizeand warm up for a few minutes
after starting.
DONOTconnect240Voltloadsto 120Voltreceptacles.
DONOTconnect 3-phase loadsto the generator.
DONOTconnect 50 Hz loadsto the generator.
Plug in andturn on the desired120 Volt AC,single phase,
60 Hertzelectrical loads.
DONOTOVERLOADTHEGENERATOR.SeeDon't
OverloadGenerator.
NOTICE
Exceedinggenerators wattage/amperagecapacitycan
damagegeneratorand/or electrical devicesconnectedto it.
DONOTexceedthegenerator'swattage/amperagecapacity.See
Don'tOverloadGeneratorintheOperationsection.
Startgeneratorandletenginestabilizebeforeconnecting
electricalloads.
ConnectelectricalloadsinOFFposition,thenturn ONfor
operation.
TurnelectricalloadsOFFanddisconnectfromgeneratorbefore
stoppinggenerator.
Stopping the Engine
1. Turnoffandunplugallelectricalloadsfrom unit.NEVER
start or stop engine with electrical devicesplugged in
and turned on.
2. Let engine run at no-load for two minutesto stabilize
unit's internaltemperatures.
3. Move engine rocker switch to "Off" position.
WARNING
Backfire,fire or engine damagecould occur.
DONOTstopenginebymovingchokeleverto "Cheke"position.
4. Move fuel valve to "Off" position.
CORDSETSANDRECEPTACLES
Useonly high quality, well-insulated, grounded extension
cords with the generator's 120Volt duplex receptacle.
Inspect extensioncords beforeeach use.
Checkthe ratings of all extension cords beforeyou usethem.
Extensioncord sets usedshould be rated for 125 Volt AC
loadsat 20 Amps or greaterfor mostelectrical devices.
Somedevices, however, may not requirethis type of
extension cord. Checkthe operator's manualsof those
devicesfor the manufacturer's recommendations.
Keepextensioncords asshort as possible to minimize
voltage drop.
WARNING
_ verloadedelectrical cords can overheat,arc,
and burn resulting in death, bodily injury, and/or
property damage.
ONLYusecordsratedforyourloads.
. Followallsafetiesonelectricalcords.
120/240Volt AC, 30 Amp,LockingReceptacle
Usea NEMAL14-30 plug with this receptacle.Connecta
4-wire cord set ratedfor 250 Volt ACloads at 30 Amps (or
greater). You can usethe same 4-wire cord if you plan to
run a 120 Volt load.
4-WireCordSet
:Neutral)
Y (Hot) | X (Hot)
NEMAL14-30 /-7L/ Ground(Green)
This receptaclepowers 120/240 Volt AC,60 Hz,single phase
loads requiring up to 5,600 watts of power (5.6 kW) at
23.3Amps for 240 Volts or two independent120 Volt loads
at 23.3Amps each.The outlet is protected by a double pole
rocker switch circuit breaker.
NOTICE
Receptaclesmay be marked with rating value greaterthan
generator output capacity.
NEVERattemptto poweradevicerequiringmoreamperage
thangeneratoror receptaclecansupply.
DONOToverloadthegenerator.SeeDon'tOverloadGenerator.
12
120 Volt AC, 20 Amp, Duplex Receptacles
Eachduplex receptacleis protectedagainst overloadby a
double pole rocker switch circuit breaker.
Howto Use the Battery Charoer
Usebattery chargerjackto keepthe starting batterycharged
and readyfor use. Batterycharging should be done ina dry
location, such as inside a garage.
1. Plug charger into unit's "12V DOBatteryCharger"jack,
which is located on generatorside panel. Plug battery
charger into a 120 Volt ACwall receptacle.
Useeachreceptacleto operate 120 Volt AO,single-phase,
60 Hzelectrical loads requiring up to 2,400 watts (2.4 kW) at
20 Amps of current. Usecord sets that are rated for 125 Volt
AOloadsat 20 Amps (or greater).
Generator Adapter Cord Set
Thegenerator comeswith a 25' generatoradapter cord set
designedto provide two sets of 120 Volt, 20 Amp outlets
from one 120 Volt, 20 Amp duplex receptacle.
2. Unplugcharger from unit and wall outlet when generator'
is being started and while in operation.
3. Keepcharger plugged in when generatoris not in useto
prolong battery life. Thecharger hasa built in float
equalizerand will not overcharge battery, evenwhen
plugged in for an extendedperiod of time.
IMPORTANT:See BatteryMaintenancefor additional
information.
The maximum load on each outlet is 20 Amps. The maximum
total load on both black wire outlets or white stripe wire
outlets is 20 Amps.
NOTE:Follow all safety precautionswhen connecting any
extensioncord or deviceto the generator.
13
DOH'TOVERLOADGENERATOR
Capacity
You must make sureyour generator cansupply enough rated
(running) and surge (starting) watts for the itemsyou will
power at the sametime. Followthese simple steps:
1. Selectthe itemsyou will power at the same time.
2. Total the rated(running) watts of these items.This isthe
amount of power your generator must produce to keep
your items running.
3. Estimate how manysurge (starting) watts you will need.
Surge wattageis the short burst of power neededto
start electric motor-driven tools or appliancessuch as a
circular saw or refrigerator. Becausenot all motors start
at the sametime, total surge watts can be estimated by
adding only the item(s) with the highest additional surge
watts to the total ratedwatts from step 2.
Example:
Rated
(Running) Watts
1200
8OO
5OO
5OO
75
3075 Total
Running Watts
Tool or Appliance
Window Air
Conditioner
Refrigerator
Deep Freezer
Television
Light (75 Watts)
Total Rated(Running) Watts
HighestAdditional SurgeWatts
Total GeneratorOutput Required
Additional Surge
(Starting) Watts
1800
1600
5OO
1800 Highest
Surge Watts
=3075
= 1800
=4875
NOTE:Therated (running) watts cannot exceed5600. Also,
giventhe 5600 watt rated limit, additional surge (starting)
watts cannot exceed8600.
Power Management
To prolong the life of your generator and attacheddevices, it
is important to take carewhen adding electrical loads to your
generator. Thereshould be nothing connectedto the
generator outlets before starting it's engine.Thecorrect and
safe way to managegenerator power is to sequentiallyadd
loads asfollows:
1. With nothing connectedto the generator, start the
engine as described in this manual.
2. Plug in and turn on the first load, preferablythe largest
load you have.
3. Permit the generatoroutput to stabilize (engine runs
smoothly and attached deviceoperates properly).
4. Plug in and turn on the next load.
5. Again, permit the generatorto stabilize.
6. Repeatsteps 4 and 5 for eachadditional load.
Tool or Appliance
Essentials
Light Bulb - 75 watt
Deep Freezer
Sump Pump
RefrigeratorlFreezer- 18 Cu. Ft.
Water Well Pump- 1/3 HP
Heating/Cooling
Window AC - 10,000 BTU
Window Fan
Furnace Fan Blower- I/2 HP
Kitchen
Microwave Oven - 1000 Watt
Coffee Maker
Electric Stove - Single Element
Hot Plate
Family Room
DVD/CD Player
VCR
Stereo Receiver
Color Television - 27"
Personal Computer w/17"
monitor
Other
Security System
AM/FM Clock Radio
Garage Door Opener - I/2 HP
Electric Water Heater - 40
Gallon
DIY/Job Site
Quartz Haloqen Work Light
Airless Sprayer- I/3 HP
Reciprocating Saw
Electric Drill- I/2 HP
Circular Saw - 7 1/4"
Miter Saw - 10"
Table Planer - 6"
Table Saw/Radial Arm Saw - 10"
Air Compressor - I-1/2 HP
Additional
Rated*
Surge
(Running) (Starting)
Watts
Watts
75
500 500
800 1200
800 1600
1000 2000
1200 1800
300 600
800 1300
1000
1500
1500
2500
100
100
45O
5OO
8OO
180
3OO
480 520
4000
1000
600 1200
960 960
1000 1000
1500 1500
1800 1800
1800 1800
2000 2000
2500 2500
NEVERadd more loadsthan the generator capacity.Take
special careto consider surge loads in generatorcapacity,as
describedabove.
*Wattageslisted are approximateonly. Checktool or
appliancefor actual wattage.
14
EHGINETECHNICALIHFORMATION
This isa single cylinder, overheadvaive(OHV),air coded
engine, it isa low emissions engine.
Inthe Stateof California, Model200000 enginesare certified
by the California Air Resources Boardto meet emissions
standardsfor 250 hours. Such certification does not grant
the purchaser, owner or operator of this engineany
additional warranties with respectto the performance or
operational life of this engine.Theengine is warranted solely
according to the product and emissions warranties stated
elsewherein this manual.
Power Ratings
Thegross power rating for individual gas engine models is
labeledin accordancewith SAE(Societyof Automotive
Engineers)codeJ1940 (Small Engine Power & Torque
Rating Procedure),and rating performance hasbeen
obtained andcorrected in accordancewith SAEJ1995
(Revision2002-05). Torquevalues are derived at3060 RPM;
horsepower values are derivedat 3600 RPM.Actual gross
engine power will be lower and is affected by, among other
things, ambient operating conditions and engine-to-engine
variability. Givenboth the wide array of products on which
enginesare placedand the variety of environmental issues
applicableto operatingthe equipment, the gas engine will not
developthe ratedgross power when used in a given pieceof
power equipment (actual "on-site"or net power). This
difference is due to a variety of factors including, but not
limited to, accessories (air cleaner, exhaust,charging,
cooling, carburetor, fuel pump, etc.), application limitations,
ambient operating conditions (temperature,humidity,
altitude), and engine-to-engine variability. Dueto
manufacturing and capacity limitations, Briggs & Stratton
maysubstitute an engine of higher ratedpower for this
Seriesengine.
PRODUCTSPECIFICATIOHS
Generator Specifications
Wattage ........................ 5600 Watts (5.6 kW)
Starting Wattage ................. 8600 Watts (8.6 kW)
RatedACVoltage ...................... 120/240 Volts
RatedACCurrent
at 240 Volts ........................ 23.3 Amperes
at 120 Volts ........................ 46.6 Amperes
RatedFrequency ................... 60 Hzat 3600 rpm
Phase ................................ Single Phase
FuelCapacity ......................... 5 U.S.gallons
Unit Weight ............................... 170 Ibs.
Engine Specifications
Bore .............................. 3.12 in. (79 mm)
Stroke ............................ 2.44 in. (62 mm)
Displacement ...................... 18.64 in. (305 cc)
SparkPlug
Type: .................... Briggs & Stratton 491055
SetGapTo: ................... O.030inch(0.76mm)
Armature Air Gap: ........ 0.008-0.012 in. (0.20-0.30mm)
Valveclearancewith valvesprings installed and piston 1/4 in.
(6 mm) past top dead center (check whenengine is cold).
Intake ................. 0.004-0.006 in. (0.10-0.15 mm)
Exhaust ............... 0.004-0.006 in. (0.10-0.15 mm)
Oil Capacity ............................... 28fl. oz.
NOTE:Forpractical operation, the generator load should not
exceed 85% of rated wattage. Enginegross horsepower will
decrease3-1/2% for each 1,000feet (300 meters) abovesea
leveland 1% for each 10° F (5.6° C)above 77° F (25° C).It
should operatesatisfactorily at an angle up to 15°.
15
MAINTENANCESCHEDULE
Followthe hourly or calendarintervals, whichever occurs first.
Morefrequent service is required when operating in adverseconditions noted below.
MAINTENANCESCHEDULE
FILL IN DATESASYOU
COMPLETEREGULARSERVICE SERVICEDATES
MAINTENANCETASK Every25 Hours
or Yearly
Checkoil level
Cleandebris
Service air cleaner
Change engine oil
Service spark plug
Service spark arrester
Cleancooling system
Checkvalve clearance
Preparefor storage
Before
Each Use
X
×
SERVICEDATES
Every50 Hours Every 100 Every250
or Yearly Hours or Yeary Hours or Yeary
X1
×
X
X_
×
If unit is to remain idle for longer than 30 days.
Change oil after the first (5) operating hours and every 50 hours or every year, whichever occurs first, thereafter.
Change sooner when operating under dirty or dusty conditions.
2 Replacemore often under dirty or dusty conditions.
GENERALRECOMMENDATIONS
Regularmaintenancewill improve the performanceand
extendthe life of the generator. Seea Searsor other qualified
dealerfor service.
Thegenerator's warranty doesnot cover items that have
been subjectedto operator abuseor negligence.To receive
full valuefrom the warranty, the operator must maintain
generatoras instructed in this manual.
Someadjustments will needto be madeperiodically to
properly maintain your generator.
All serviceand adjustments should be madeat least once
eachseason.Follow the requirementsin the Maintenance
Schedulechart above.
NOTE:Oncea year you should clean or replacethe spark
plug and replacethe air filter. A new spark plug and clean air
filter assure proper fuel-air mixture and help your engine run
better and last longer.
EMiSSiONSCONTROL
[Vlaintellance, replacement,or repair of the emissions con-
trol devicesand systems maybe performedby any non-
roadengine repair establishment or individual.However,
to obtain "no charge" emissions control service,the work
must be performed by a qualified servicecenter. Seethe
Emissions Warranty.
GENERATORMAINTENANCE
Generatormaintenanceconsists of keepingthe unit cleanand
dry. Operateand store the unit in a cleandry environment
whereit will not be exposedto excessivedust, dirt, moisture
or anycorrosive vapors. Coolingair slots in the generator
must not becomeclogged with snow, leaves,or any other
foreign material.
Checkthe cleanlinessof the generator frequently and clean
when dust, dirt, oil, moisture or other foreign substancesare
visible on its exterior surface.
NOTE:DONOTusea garden hoseto cleangenerator. Water
can enterthe engine fuel system and causeproblems. In
addition, if water enters the generatorthrough cooling air
slots, some of the water will be retainedin voids and cracks
of the rotor and stator winding insulation. Water and dirt
buildup on the generator internal windings will eventually
decreasethe insulation resistance of these windings.
Generator Cleaning
Daily or before use,clean accumulated debrisfrom
generator. Keeplinkage,spring and controls clean. Keeparea
around and behind muffler free from anycombustible debris.
Inspect cooling air slots and openings on the generator.
Theseopenings must be kept clean and unobstructed.
Generatorparts should be kept cleanto reducethe risk of
overheating and ignition of accumulated debris.
Usea dampcloth to wipe exterior surfacesclean.
NOTICE
Improper treatment of generator candamageit and
shorten its life.
DONOTexposegeneratorto excessivemoisture,dust,dirt, or
corrosivevapors.
DONOTinsertanyobjectsthroughcoolingslots.
,, Usea soft bristle brush to loosencaked on dirt, oil, etc.
Useavacuumcleanerto pick uploosedirtand debris.
16
BatteryMaintenance
Otherthan trickle charging, describedelsewhere,no
maintenanceisrequired for the battery. Keepthe battery and
terminals cleanand dry.
IMPORTANT:Batterycharging should be performed in a dry
location, such as inside a garage.
StatStation TM
TheStatStationTM displaysthe nominal load on generator
basedon output frequency. It also has a built in maintenance
reminder.
Wattage Monitor Operation
Thedisplay is two seven-segmentLEDsthat provide an easy-
to-read indication of the amount of power being supplied by
the generator. Theload monitor displays the generator's
output as a percentage.
As generatorload increases,the display values will increase.
Whenthe displayedvalues begin flashing, the user should
stop adding electrical loads to the generator.
If the power usagebecomestoo high, the letters "OL" (for
Over Load)will flash on the display. The usershould reduce
the amount of load attachedto the generator.
Maintenance Reminder
TheLEDwill displaycertain codesto alertyou to checkoil,
changeoil, check or replaceair filter and check or replace
spark plug.Thefollowing codes will display:
"C1" Checkoil at 8 hour increments
"62" Changeoil at 50 hour increments
"63" Checkor replaceair filter at 25 hour increments
"C4" Checkor replacespark plug at 100 hour increments
Totake advantage ofthe StatStation "maintenance reminder"
capabilities, the user must press the resetbutton after
completing the maintenancecalled for in the displayedcode
(Cl, C2, 03, or C4). This results in a display of "Co" or "CA",
depending on how long the button is pressed:
1) "Co" - Pressingthe reset button once quickly will display
"Co"(clearingto zero). This will clearany maintenance
codes that haveelapsedup to that point and they will
begin timing again from zero.
2) "CA" - Pressing and holding the reset button for
2 secondswill display "CA"(clearing all). This clears all
maintenancecodes,even if they havenot yet reached
their service point, and they will begin timing again from
ze re.
If nominal load and maintenancecodes appear
simultaneously, the LEDshall display,alternately, the
nominal load and codeas follows:
Thecode will display for 3 seconds, then 1/2 second off. The
load will display for 6 seconds and then 1/2 second off.
ENGINEMAIHTENANCE
WARNING
_ Unintentionalsparking can result in fire or
electricshock.
WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR
. Disconnectthesparkplugwirefromthesparkplugandplace
thewirewhereit cannotcontactsparkplug.
WHENTESTINGFORENGINESPARK
Useapprovedsparkplugtester.
. DONOTcheckforsparkwithsparkplugremoved.
Oil
Oil Recommendations
We recommendthe use of Briggs & Stratton Warranty
Certifiedoils for best performance. Other high-quality
detergentoils are acceptableif classified for service SF,SG,
SH,SJ or higher. DONOTusespecial additives.
Outdoortemperatures determinethe proper oil viscosity for
the engine. Usethe chart to selectthe best viscosity for the
outdoor temperature range expected.
oF
104 m _, __ ,
o6- I-.-
-22
°C
20
10
m 0
L-- o
2- --3o
* Below40°F(4%) theuseof SAE30will resultinhardstarting.
** Above80°F(27°0)theuseof 10W30maycauseincreasedoil
consumption.Checkoil levelmorefrequently.
@t0 OTE:Syntheticoil meeting ILSACGF-2,API
certification mark and APIserv,!cesymbol with
"SJ/CFENERGYCONSERVINGor higher, is an
acceptableoil atall temperatures. Use of synthetic oil
does not alter required oil changeintervals.
17
CheckingOil Level
Oil levelshould becheckedprior to each useor at leastevery
5 hoursof operation.Keepoil levelmaintained.
1. Make sure generatoris on a levelsurface.
2. Cleanarea around oil fill andremove oil fill cap.
3. Verify oil is at the point of overflowing at oil fill opening.
4. Replaceand tighten oil fill cap.
AddingEngineOil
1. Make sure generatoris on a levelsurface.
2. Checkoil levelas described in CheckingOil Level
3. If needed,slowly pour oil into oil fill opening to the point
of overflowing at oil fill.
4. Replaceand tighten oil fill cap.
Service Air Cleaner
Your enginewill not run properly and may be damagedif you
run it with a dirty air cleaner.
Replacethe air cleanerevery 25 hours of operation or once
eachyear, whichevercomes first. Replacemore often if
operating under dirty or dusty conditions.
To servicethe air cleaner, folJew these steps:
1. Loosenscrews (A) and removeair cleanercover (B).
2. Carefully removecartridge (C) from base(D).
3. Install clean(or new)air cleanerassembly insidecover.
Disposeof old filter properly.
4. Assembleair cleanercover onto baseand tighten screws.
NOTE:You can purchase newair cleanerelementsby calling
1-SOO-4-MY-HOME(46g-4663).
ChangingEngineOil
Changethe oil after the first 5 hours of operation. Changeoil
every 50 hours thereafter. If you are using your generator
under extremely dirty or dusty conditions, or in extremely hot
weather, changethe oil more often.
CAUTION
Avoid prolonged or repeatedskin contact with usedmotor
oil.
Usedmotoroil hasbeenshownto causeskincancerin certain
laboratoryanimals.
Thoroughlywashexposedareaswith soapandwater.
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOILTOCOLLECTIONCENTERS.
Changethe oil while the engine is still warm from running, as
follows:
1. Makesure unit is on a levelsurface.
2. Disconnectthe spark plug wire from the spark plug and
placethe wire where it cannot contact spark plug.
3. Cleanareaaround oil drain plug.The oil drain plug is
locatedat baseof engine,opposite carburetor.
4. Removeoil drain plug and drain oil completely into a
suitable container.
5. Reinstalloil drain plug and tighten securely. Removeoil
fill cap.
6. Slowly pour oil (about 28 oz.) into oil fill opening to the
point of overflowing at oil fill. DONOToverfill.
7. Reinstalloil fill cap. Fingertighten capsecurely.
8. Wipe up anyspilled oil.
CleanlReplace Spark Plug
Changethe spark plug every 100 hours of operation or once
eachyear, whichever comes first. This will help your engine
to start easierand run better.
1. Cleanareaaround spark plug.
2. Removeand inspect spark plug.
3. Checkelectrode gap with wire feelergauge and set spark
plug gap to 0.030 inch (0.76ram) if necessary.
jjJ -- -. f .....
4. Replacespark plug if electrodesare pitted, burned or
porcelainis cracked. Usea recommendedreplacement
plug.
5. install spark plug and tighten firmly.
NOTE:You canpurchase a new spark plug bycalling
1-800-4-NIY-HOME(469-4663).
18
Clean Spark Arrester Screen
Theengine exhaust muffler hasa spark arrester screen.
Inspectand cleanthe screen every 100 hours of operation or
once eachyear, whichever comes first.
NOTE:You can purchasea newspark arrester screen by
calling 1-800-4-MY-HOME (46g-4663).
If you useyour generatoron any forest-covered, brush-
covered,or grass-coveredunimproved land, it must havea
spark arrester.Thespark arrester must be maintainedin good
condition bythe owner/operator.
WARNING
_ ontact with muffler areacan result in serious
burns.
_ Exhaustheat/gases can ignite combustibles,
structures or damagefuel tank causing a fire.
DONOTtouch hot parts and AVOIDhot exhaustgases.
Allow equipmentto cool beforetouching.
Keepat least5 feet (1.5 m) of clearanceon all sidesof
generator including overhead.
Codeof FederalRegulation (CFR)Title 36 Parks,Forests,and
Public Property require equipment powered byan internal
combustion engineto haveaspark arrester, maintainedin
effectiveworking order, complying to USDAForestservice
standard 5100-1C or later revision. Inthe Stateof California a
spark arresteris requiredunder section 4442 of the California
Public resourcescode. Otherstates may havesimilar laws.
Cleanand inspectthe spark attester as follows:
1. To remove muffler heatshield (A) from muffler (B),
remove four screws that connect guard to muffler
bracket.
2. Removefour screws that attach spark arrester screen
(C).
3. Inspect screen and obtain a replacementif torn,
perforated or otherwisedamaged. DONOTusea
defective screen.If screen is not damaged,clean it with
commercial solvent.
4. Reattachscreen and muffler guard.
Air Coofing System
Overtime debris may accumulate in cylinder cooling fins and
cannot be observed without partial engine disassembly. For
this reason,we recommendyou havea Searsor other
qualifiedservice dealercleanthe cooling system (A) per
recommendedintervals (see MaintenanceSchedule).Equally
important is to keeptop of engine free from debris. See
GeneratorCleaning.
Check VaJve Clearance
Regularvalveclearancecheck and adjustment will improve
performanceand extend engine life. This procedurecannot
be done without partial engine disassembly andthe use of
special tools. Forthis reasonwe recommend that you havea
Searsor other qualified service dealercheckand adjust valve
clearanceat recommendedintervals.
Carburetor Adjustment
Thecarburetor on this engine is low emission, it is equipped
with a non-adjustable idle mixture valve and governed idle, if
equipped. Governedidle and top speed havebeenset atthe
factory. If adjustment is required,seea Searsor other
ualifiedservice dealer.
CAUTION
Excessivelyhigh operatingspeeds increase risk of injury
and damageto generator.
Excessivelylow speeds impose a heavyload.
DONOTtamperwithgovernedspeed.Generatorsupplies
correctratedfrequencyandvoltagewhenrunningatgoverned
speed.
DONOTmodifygeneratorinanyway.
19
GENERAL
Thegenerator should be started at least once every seven
days and allowedto run at least30 minutes, if this cannot be
done and you must store the unit for morethan 30 days, use
the following information asa guide to prepare it for storage.
LongTerm Storage Instructions
It is important to prevent gum deposits from forming in
essentialfuel system parts, such asthe carburetor, fuel filter,
fuel hose or tank during storage. Also, experienceindicates
that alcohol-blendedfuels (called gasoho],ethanol or
methanol) canattract moisture, which leadsto separation
and formation of acids during storage. Acidic fuel can
damagethe fuel system of an engine while in storage.
WARNING
_Fuel and its are extremely flammable and
vapors
explosive.
_j_ ire or explosion can causesevere burns or
death.
WHEN STORINGFUELOR EQUIPMENTWITHFUELINTANK
Storeawayfrom furnaces,stoves,waterheaters,clothesdryers
or otherappliancesthat havepilotlightor otherignitionsource
becausetheycanignitefuelvapors.
WHEN DRAININGFUEL
TurngeneratorOFFandletitcoolat least2 minutesbefore
removingfuelcap.Loosencapslowlyto relievepressurein
tank.
. Drainfueltankoutdoors.
. Keepfuelawayfromsparks,openflames,pilotlights,heat,and
otherignitionsources.
DONOTlighta cigaretteorsmoke.
Protect Fuel System
Fuel Preserver:
ChangeOil
While engine isstill warm, drain oil from crankcase. Refill
with recommendedgrade.
Oil CylinderBore
* Removespark plug and pour about 1 ounce (30ml) of
cleanengine oil into the cylinder.
. Install spark plug and crank slowly to distribute oil.
WARNING
_ Unintentionalsparking can result in fire or
electric shock.
NEVERcrankenginewith sparkplugremoved.
Generator
1. Cleangeneratoras outlined in GeneratorCleaning.
2. Checkthat cooling air slots and openings on generator
are openand unobstructed.
Other Storage Tips
1. DONOTstore fuel from one seasonto another unless it
hasbeentreated asdescribed in Protect FuelSystem.
2.
Replacefuel can if it starts to rust. Contaminatedfuel
will cause engine problems.
If possible, store unit indoors and cover it to give
protection from dust and dirt.
Coverunit with a suitable protective cover that does not
retain moisture.
WARNING
Storagecovers can be flammable.
Fillthe fueltank with fresh fuel allowing at least 1.5"of tank
spacefor fuel expansion as shown on page8, when using a
fuel preserver cartridge with the fresh start fuel cap. If only
partially filled, air in the tank will promote fuel deterioration
during storage. Engineand fuel canbe stored upto 6 months
with fuel preserver.
Checklevelof fuel preserver cartridge. Fuelpreserver is
dark in color.
Ifcartridge is almost empty or empty, replacewith a new
fuel preserver cartridge following the instructions in Fresh
StarY FuelCap.
If fuel preserver is not used, remove all fuel from tank and
run engine until it stops from lack of fuel.
DONOTplace astorage cover overa hot generator.
Let equipment cool for a sufficient time before placing the cover
on the equipment.
Store generator in clean, dry area.
2O
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Craftsman 580325650 Owner's manual

Category
Power generators
Type
Owner's manual
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